Patents by Inventor Satoru Sakaguchi
Satoru Sakaguchi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20180133072Abstract: An absorbent article includes a surface sheet that is a non-woven fabric including a first fiber layer configured from cotton and thermoplastic resin fibers and a second fiber layer configured from hydrophobic thermoplastic resin fibers. The non-woven fabric includes: a first surface that is the surface on the side facing the skin and that is formed from the second fiber layer; and a second surface that is the surface on the side not facing the skin and that faces an absorbent body. The non-woven fabric is provided with a plurality of protrusions protruding toward the first surface and a plurality of recessed sections that are provided between adjacent protruding sections and that are recessed toward the second surface. The protrusions include a gap section facing the second surface of the non-woven fabric.Type: ApplicationFiled: August 26, 2015Publication date: May 17, 2018Inventors: Masashi UDA, Satoru SAKAGUCHI, Takuya MIYAMA
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Patent number: 9907710Abstract: A disposable diaper includes: a first inflected unit formed in an absorber and extending along a product widthwise direction; a second inflected unit formed in the absorber, extending along the product widthwise direction, and positioned towards a rear waistline unit from the first inflected unit; and a crotch unit formed between the first inflected unit and the second inflected unit. The size of the crotch unit along the product longitudinal direction is 30 mm or more and 150 mm or less in the natural state of the disposable diaper.Type: GrantFiled: November 21, 2012Date of Patent: March 6, 2018Assignee: UNICHARM CORPORATIONInventor: Satoru Sakaguchi
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Patent number: 9883976Abstract: A disposable diaper 10 includes a sheet-like elastic element 100 provided in a rear waistline portion 30. The sheet-like elastic element 100 has a stretching portion 105 that can be stretched in a product width direction W. An absorber 40 includes a low rigidity portion 110, where the basis weight is lower than those in the other parts of the absorber 40 or an absorber core 40a does not exist, and a non-stretching portion 45 that is unstretchable in the product width direction W. The non-stretching portion 45 is provided at a crotch portion side from the stretching portion 105, and the stretching portion 105 overlaps at least a part of the low rigidity portion 110 in the plan view of the disposable diaper 10, and the width of the low rigidity portion 110 in the product width direction W widens towards the end at the side of the rear waistline portion 30 in a product longitudinal direction L.Type: GrantFiled: December 28, 2012Date of Patent: February 6, 2018Assignee: UNICHARM CORPORATIONInventor: Satoru Sakaguchi
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Patent number: 9820536Abstract: Provided are a fastening member and a fastening piece for which an unpleasant texture and an incongruous appearance are significantly reduced, and that bring about an integrated feeling with the main body of a disposable article for wearing. A fastening segment includes a hook fastener and a base sheet. A hook height H1 of a hook is set to 45 ?m to 150 ?m, and a hook sheet thickness T2 is set to 45 ?m to 75 ?m. When in an L*a*b* color coordinate system, a color difference of L* is ?L*, a color difference of a* is ?a*, and a color difference of b* is ?b*, a color difference ?E between the hook fastener and the base sheet calculated using the ?L*, the ?a* and the ?b*, is less than 5.5.Type: GrantFiled: September 14, 2012Date of Patent: November 21, 2017Assignees: UNICHARM CORPORATION, 3M INNOVATIVE PROPERTIES COMPANYInventors: Satoru Sakaguchi, Tadato Oritani
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Patent number: 9713555Abstract: A disposable diaper 10 has sheet-like leg hole stretch units 100 that extend in a product lengthwise direction L in an area where leg hole concave units 35 are formed and are at least partially stretchable along a product lengthwise direction L. End edges in a product widthwise direction W of the leg hole stretch units 100 meander in the product lengthwise direction L. Distances between the end edges in the product widthwise direction W of the leg hole stretch units 100 and a center line CL change from a front waistline unit 20 toward a rear waistline unit 30. Provided are a plurality of inflection points where an amount of change in the distance starts decreasing instead of increasing and a plurality of inflection points where an amount of change in the distance starts increasing instead of decreasing, respectively.Type: GrantFiled: March 28, 2013Date of Patent: July 25, 2017Assignee: UNICHARM CORPORATIONInventors: Satoru Sakaguchi, Kana Sawa, Yasuhiro Yamanaka
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Patent number: 9629758Abstract: An absorber of a disposable diaper includes a first region arranged partially in the crotch region; a second region arranged adjacent to the first region and having a lower bending rigidity than that of the first region; and a third region arranged adjacent to the second region and having a higher bending rigidity than that of the second region. A boundary between the first and second regions is arranged in a narrow region. A boundary between the second and third regions is arranged at the side of the crotch region from an end at the crotch region side of a waistline retaining unit in the front waistline region. An end at the front waistline region side of the third region is arranged at the side of the front waistline region from the end at the crotch region side of the waistline retaining unit in the front waistline region.Type: GrantFiled: March 28, 2013Date of Patent: April 25, 2017Assignee: UNICHARM CORPORATIONInventor: Satoru Sakaguchi
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Patent number: 9592164Abstract: An open-type disposable diaper includes a crotch stretch unit formed in an absorber arrangement region where an absorber is arranged in a crotch region and being stretchable in a product longitudinal direction; a pair of leg stretch units formed along a leg hole openings and being stretchable in at least the product longitudinal direction; and a waist stretch unit formed in a back waistline region and being stretchable in a product widthwise direction; the absorber core arrangement region enclosed by the crotch stretch unit, the leg stretch units, and the waist stretch unit and configuring the absorber is formed so as not to be stretched. The length of the absorber core arrangement region in the product longitudinal direction is configured to be longer than half the length of the crotch stretch unit in the product longitudinal direction.Type: GrantFiled: February 4, 2013Date of Patent: March 14, 2017Assignee: UNICHARM CORPORATIONInventors: Satoru Sakaguchi, Kana Sawa
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Patent number: 9566199Abstract: The fastening tape included in the disposable diaper has a base sheet, and a hook sheet provided with a plurality of engagement hooks and fixed on the base sheet. The engagement strength of the fastening tape is 0.3 N/30 mm or more, and 1.5 N/30 mm or less. The bending rigidity value in the direction in which the surface of the base sheet of the fastening tape comes close is smaller than the bending rigidity value in the direction in which the surface of the hook sheet of the fastening tape comes close.Type: GrantFiled: March 28, 2013Date of Patent: February 14, 2017Assignee: UNICHARM CORPORATIONInventor: Satoru Sakaguchi
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Patent number: 9561140Abstract: The disposable diaper according to the present invention includes a base sheet (12) made of nonwoven fabric and a hook sheet (110) provided with a plurality of engagement hooks. A KES bending stiffness value in a fastening tape existent region (SHS) is equal to or less than 1.64 gf·cm2/cm, the height of the engagement hook is between 60 and 200 ?m; and the color difference (?E) between the hook sheet existent region (SHS) on the inner side of a fastening tape (100) and side flaps (50) adjacent to the fastening tape (100) is 6.5 or more, when the color difference of L* is ?L*, the color difference of a* is ?a*, and the color difference of b* is ?b* according to the L*a*b* color coordinate system.Type: GrantFiled: February 1, 2013Date of Patent: February 7, 2017Assignee: UNICHARM CORPORATIONInventors: Satoru Sakaguchi, Kana Sawa
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Patent number: 9517167Abstract: A disposable diaper includes: a pair of leg stretch units formed along a leg hole openings and being stretchable in at least a product longitudinal direction; and a cushioning unit provided adjacent to each of ends of the leg stretch units in the product longitudinal direction. Each of the leg stretch units is configured from a stretchable sheet member. A ratio of expansion and contraction of each of the cushioning units is lower than a ratio of expansion and contraction of the leg stretch units. At least a part of each of the cushioning units has a dimension in a product widthwise direction greater than a width of the leg stretch units in the product widthwise direction.Type: GrantFiled: February 4, 2013Date of Patent: December 13, 2016Assignee: UNICHARM CORPORATIONInventor: Satoru Sakaguchi
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Patent number: 9439818Abstract: A fastening tape 100 of a disposable diaper 10 has a base sheet 120 configured by a nonwoven fabric, and a hook sheet 110 in which a plurality of engagement hooks are provided. The KES flexural rigidity value of the entire fastening tape existent region SALL in which the fastening tape 100 is provided, in a longitudinal direction DL of the absorbent main body, is 11.755 gf.cm2 or less.Type: GrantFiled: August 24, 2012Date of Patent: September 13, 2016Assignee: UNICHARM CORPORATIONInventors: Satoru Sakaguchi, Yasuhiro Yamanaka
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Patent number: 9408760Abstract: An absorber of a disposable diaper includes a first region at least partially arranged in the crotch stretch unit and a second region arranged adjacent to the first region at an outer side from the first region in the product longitudinal direction and having a lower bending rigidity than that of the first region. A boundary between the first region and the second region is arranged at an outer side from an outer end of the crotch stretch unit in the product longitudinal direction and is arranged at an inner side from an outer end of the leg stretch unit in the product longitudinal direction.Type: GrantFiled: March 28, 2013Date of Patent: August 9, 2016Assignee: UNICHARM CORPORATIONInventor: Satoru Sakaguchi
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Patent number: 9333121Abstract: In a disposable diaper, ends at a front waistline region side of the disposable diaper within a stretchable range in leg stretch units are configured so as to be closer to an end at the front waistline region side as compared to an end at the front waistline region side within a stretchable range in the crotch stretch unit. Ends at a rear waistline region side within the stretchable range in the leg stretch units are configured so as to be closer to an end at the rear waistline region side as compared to an end at the rear waistline region side within the stretchable range in the crotch stretch unit. A tensile modulus of the crotch stretch unit is configured so as to be greater than a tensile modulus of the leg stretch units.Type: GrantFiled: April 25, 2013Date of Patent: May 10, 2016Assignee: UNICHARM CORPORATIONInventors: Satoru Sakaguchi, Yasuhiro Yamanaka, Tetsuo Okubo
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Patent number: 9211215Abstract: A disposable diaper includes a side flap and a tape fastener. The tape fastener includes a tape attaching part attached to the side flap and exposed at an outer side face of the side flap. The side flap includes a leg periphery side region positioned closer to a leg of a wearer than the tape attaching part. The leg periphery side region is foldable upwardly to cover at least partially an end portion of the tape attaching part adjacent the leg of the wearer in response to a stress generated when the tape fastener is engaged, while being pulled, with the other end portion of the inner part in the longitudinal direction.Type: GrantFiled: September 30, 2010Date of Patent: December 15, 2015Assignee: UNICHARM CORPORATIONInventors: Hideki Matsushima, Satoru Sakaguchi, Tomomi Oku
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Patent number: 9192525Abstract: On the back sheet side, back-side recessed portions recessed toward the top sheet are provided in a surface of the absorber of the disposable diaper. The back-side recessed portions include multiple grooves, which are continuous in the longitudinal direction L of the absorber. The back-side recessed portions is visible from an outside of the back sheet in a state before the disposable diaper is used, and when the absorber absorbs liquid, the depth D of the back-side recessed portions is made smaller than that before the absorber absorbs liquid. When the hydrophilic fiber and the particulate SAP swells, and thereby the absorber expands in at least the thickness direction thereof, the back-side recessed portions seems to disappear from the outside.Type: GrantFiled: November 30, 2010Date of Patent: November 24, 2015Assignee: UNICHARM CORPORATIONInventors: Tomomi Oku, Satoru Sakaguchi, Hideki Matsushima
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Patent number: 9186279Abstract: A disposable diaper includes: a main body having a liquid-permeable topsheet, a liquid-impermeable outer sheet an absorber provided between the topsheet and the outer sheet, and a gather. The gather includes a plurality of elastic members arranged in a width direction outboard of the absorber. The elastic members are fixed to the gather in a state where the elastic members are stretched in a longitudinal direction. A side flap is located in one of end portions of the main body in the longitudinal direction and projects outwardly beyond at least one of end portions of the main body in the width direction. A joint portion joins the side flap and the main body. In a spread-out state of the disposable diaper, an outermost elastic member among the elastic members is arranged outboard of the joint portion in the width direction.Type: GrantFiled: October 1, 2010Date of Patent: November 17, 2015Assignee: UNICHARM CORPORATIONInventors: Satoru Sakaguchi, Tomomi Oku, Hideki Matsushima
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Publication number: 20150305948Abstract: In a disposable diaper, a leg stretching unit stretchable in a longitudinal direction is disposed at an inside of a widthwise direction than a pair of leg opening units. An area between a backside leg opening unit and a straight line passing through a center in the widthwise direction and parallel to the longitudinal direction is larger than an area between a foreside leg opening unit and a straight line passing through a center of the longitudinal direction of the leg opening unit and extending in the longitudinal direction. A buttocks part stretching unit running across a crotch region and the back waistline region and stretchable in the longitudinal direction is disposed at an outside of the widthwise direction than the leg stretching unit. A front end of the buttocks part stretching unit is positioned more backward than a center of the longitudinal direction of the leg opening unit.Type: ApplicationFiled: November 27, 2013Publication date: October 29, 2015Applicant: UNICHARM CORPORATIONInventor: Satoru SAKAGUCHI
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Publication number: 20150297426Abstract: In so far as a disposable diaper is concerned, fastening tapes each are composed of a plurality of nonwoven cloth sheets; embossment is provided at a backsheet which is provided at a most non-skin contact surface side of a respective one of nonwoven cloth sheets which correspond to a joint region in which the fastening tapes are joined at both side edges of the disposable diaper; and embossment having a same shape as or a similar shape to a shape of the embossment that is provided at the backsheet is provided at the nonwoven cloth sheet that is provided at the most non-skin contact surface side of the respective one of nonwoven cloth sheets that constitute the fastening tapes.Type: ApplicationFiled: November 27, 2013Publication date: October 22, 2015Applicant: UNICHARM CORPORTIONInventors: Satoru SAKAGUCHI, Yasuhiro YAMANAKA, Kana SAWA
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Patent number: 9161861Abstract: A method of manufacturing an absorbent article includes forming a pair of side flap-folded sections by folding a continuous sheet such that end sections in a width direction of the continuous sheet are folded inwardly in the width direction, while the continuous sheet is being transported in a continuous direction of the continuous sheet, producing a flap segment by segmenting the continuous sheet at a predetermined pitch in the continuous direction, joining the flap segment to a continuous body of absorbent main bodies in an overlapped manner, while the continuous body of absorbent main bodies is being transported in a transport direction corresponding to a continuous direction of the continuous body, and dividing the flap segment into a section having the pair of first side flaps and a section having the pair of second side flaps by segmenting the continuous body of absorbent main bodies.Type: GrantFiled: September 10, 2010Date of Patent: October 20, 2015Assignee: UNICHARM CORPORATIONInventors: Satoru Sakaguchi, Yoshikazu Ogasawara, Noriaki Ito, Tomomi Oku
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Publication number: 20150250657Abstract: A disposable diaper (10) includes a pair of leg stretch units (75) extending along the leg opening (35) and can expand and contract in the product longitudinal direction. A separation distance (D2) between the ends the leg stretch units (75) in the rear waistline region 30 is longer than the separation distance (D1) between the ends of the leg stretch units (75) in the front waistline region (20). The leg stretch units extending from the crotch region towards the rear waistline region are convex outwardly in the product widthwise direction. The leg stretch units extending from the crotch region towards the front waistline region are convex towards an inner side in the product widthwise direction.Type: ApplicationFiled: September 27, 2013Publication date: September 10, 2015Inventor: Satoru Sakaguchi