Patents by Inventor Satoshi Mitsuno

Satoshi Mitsuno has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20140234575
    Abstract: A layered nonwoven fabric with excellent feel on the skin and liquid permeability, and a method for producing the layered nonwoven fabric. The layered nonwoven fabric includes an upper layer consisting of a first nonwoven fabric and a lower layer consisting of a second nonwoven fabric. The layered nonwoven fabric has a first surface on the first nonwoven fabric side with a plurality of protrusions and recesses and a second surface on the second nonwoven fabric side. The protrusions on the first surface have a higher basis weight than the recesses on the first surface, and the protrusions on the first surface have a lower fiber density than the recesses on the first surface.
    Type: Application
    Filed: September 26, 2012
    Publication date: August 21, 2014
    Inventors: Satoshi Mitsuno, Jun Okuda, Noritomo Kameda
  • Publication number: 20140225308
    Abstract: A method for producing a stretchable sheet that can uniform the shape, such as the width and thickness, and the strength, of a stretched nonwoven fabric. The method for producing a stretchable sheet according to the invention comprises a step of stretching a nonwoven fabric in the cross-machine direction perpendicular to the machine direction in which the nonwoven fabric is transported and a step of compressing the nonwoven fabric stretched in the step of stretching the nonwoven fabric, in the thickness direction of the nonwoven fabric.
    Type: Application
    Filed: March 26, 2012
    Publication date: August 14, 2014
    Applicant: UNICHARM CORPORATION
    Inventors: Jun Okuda, Satoshi Mitsuno
  • Publication number: 20130344286
    Abstract: A nonwoven fabric comprising extendable fiber and elastic fiber, wherein the nonwoven fabric comprises a first side having a plurality of protrusions and a plurality of recesses and a second side on the side opposite the first side, the proportion of extendable fiber in the protrusions on the first side is higher than the proportion of extendable fiber in the recesses on the first side, and the nonwoven fabric is coated with a hydrophilic agent, or the extendable fiber and elastic fiber comprise a hydrophilic agent, the nonwoven fabric has a water absorbing property represented by a water absorption height of at least 10 mm in a water absorption test, and a quick-drying property represented by a transpiration rate of at least 20 mass % in a transpiration test.
    Type: Application
    Filed: February 24, 2012
    Publication date: December 26, 2013
    Inventors: Satoshi Mitsuno, Jun Okuda
  • Publication number: 20130280481
    Abstract: A nonwoven fabric that is easily deformed but resistant to collapse, and that has excellent air permeability in the planar direction. The nonwoven fabric comprises continuous fibers and bonded sections formed by bonding multiple fibers including the continuous fibers, wherein the nonwoven fabric comprises a first side and a second side on the side opposite the first side, the first side comprises a plurality of projections, each projection including at least one bonded section, a plurality of projections including no bonded section, and at least one recess, the second side comprises a plurality of recesses, each recess overlapping with at least a part of the projection of the first side, and the coefficient of variation of the diameters of the continuous fibers is at least 10%.
    Type: Application
    Filed: September 30, 2011
    Publication date: October 24, 2013
    Applicant: UNICHARM CORPORATION
    Inventor: Satoshi Mitsuno
  • Publication number: 20130172842
    Abstract: A nonwoven fabric with excellent feel on the skin, excellent air permeability and liquid permeability, and high deformability and superior recoverability. The nonwoven fabric comprises composite fibers that include a first component, and a second component having a lower melting point than the first component, wherein detached portions are created by detaching at least a portion of the second component from the first component and/or the residual portion of the second component, and at least some of the detached portions are tangled and/or fused with other composite fibers.
    Type: Application
    Filed: September 22, 2011
    Publication date: July 4, 2013
    Inventors: Satoshi Mitsuno, Masashi Nakashita
  • Publication number: 20130137328
    Abstract: It is an object of the invention to provide a method of easy production of a nonwoven fabric having at least one projection and at least one recess and to a method of easy processing of a nonwoven fabric. A method of producing a nonwoven fabric having at least one projection and at least one recess, comprising the steps of non-homogeneous stretching a nonwoven fabric so as to form a nonwoven fabric with high-stretch regions and low-stretch regions, and forming a nonwoven fabric having at least one projection and at least one recess by placing the nonwoven fabric with high-stretch regions and low-stretch regions on a support and spraying a fluid onto the nonwoven fabric with high-stretch regions and low-stretch regions for treatment.
    Type: Application
    Filed: April 13, 2011
    Publication date: May 30, 2013
    Applicant: UNICHARM CORPORATION
    Inventor: Satoshi Mitsuno
  • Publication number: 20130079741
    Abstract: Disclosed is an absorbent article containing an absorbent body which is thin before absorption, and even after absorption does not inhibit super absorbent polymer (SAP) swelling and wherein deformation such as twisting is unlikely to occur. The disclosed absorbent article comprises a liquid-permeable front surface sheet, a liquid impermeable rear surface sheet, and an absorbent body which is located between the two sheets. The absorbent body is formed from a super absorbent polymer containing layer and a non-woven fabric layer, with the non-woven fabric layer having regions wherein the between-fibre void ratio is relatively large and regions wherein the between-fibre void ratio is relatively small. The tip sections of the fibres forming the non-woven fabric layer are greater in number in the regions wherein the between-fibre void ratio is relatively large than the regions wherein the between-fibre void ratio is relatively small, and the non-woven fabric layer has expansibility.
    Type: Application
    Filed: June 27, 2011
    Publication date: March 28, 2013
    Applicant: UNICHARM CORPORATION
    Inventors: Masashi Nakashita, Satoshi Mitsuno
  • Publication number: 20130034686
    Abstract: It is an object of the invention to provide a nonwoven fabric having projections and recesses, comprising extensible fiber and elastic fiber, which has excellent feel on the skin and elasticity, and excellent air permeability in the planar directions and the thickness direction, as well as a method of producing the nonwoven fabric. A nonwoven fabric having projections and recesses, comprising extensible fiber and elastic fiber, wherein the first surface of the nonwoven fabric has a plurality of projections and a plurality of recesses, and the proportion of extensible fiber in the projections is higher than the proportion of extensible fiber in the recesses.
    Type: Application
    Filed: April 14, 2011
    Publication date: February 7, 2013
    Applicant: UNICHARM CORPORATION
    Inventor: Satoshi Mitsuno
  • Patent number: 8183429
    Abstract: A composite sheet which has a low basis weight, can be prevented from breaking during the production of an absorbent article or in use, and is good to the touch. The composite sheet is a sheet formed by bonding a stretch nonwoven fabric to a nonstretch nonwoven fabric with an adhesive. The stretch nonwoven fabric is bonded in a stretched state to the nonstretch sheet. The stretch nonwoven fabric has, on each side, strip-form sparse regions and strip-form dense regions alternately formed. The sparse regions and dense regions on one side are alternately formed in a second direction so that the dense regions on this side do not overlie the dense regions on the other side. The composite sheet has a maximum breaking strength of 20 N/50 mm or higher.
    Type: Grant
    Filed: November 26, 2007
    Date of Patent: May 22, 2012
    Assignee: Uni-Charm Corporation
    Inventors: Tatsuya Hashimoto, Hirotomo Mukai, Satoshi Mitsuno, Tomoko Tsuji, Kenichi Akaki
  • Publication number: 20120086145
    Abstract: A method of manufacturing a sheet includes: rotating in a circumferential direction, a first roll having a protruding portion group, and a second roll opposing the first roll and having a region with the different flexibility property; and sandwiching the sheet with the protruding portion group and the outer circumferential face of the second roll. The protruding portion group has a plurality of rows of protruding portion rows with intervals therebetween in the circumferential direction. Each of the protruding portion rows includes a plurality of protruding portions aligned along a rotational axis direction of the first roll. A position of a downstream end in the circumferential direction of at least one protruding portion of the protruding portions positioned most downstream of the protruding portion group in the circumferential direction is arranged shifted from a position of a downstream end of another protruding portion configuring the protruding portion row.
    Type: Application
    Filed: March 3, 2010
    Publication date: April 12, 2012
    Applicant: UNI-CHARM CORPORATION
    Inventors: Taishi NAKAMURA, Shinichi ISHIKAWA, Yukihisa AKANO, Satoshi MITSUNO
  • Publication number: 20110178489
    Abstract: A disposable diaper having a tensile stress well compatible with a wearer's average body contour including convex and concave and thereby to reduce creating an uncomfortable feeling of tightness against the wearer.
    Type: Application
    Filed: August 19, 2009
    Publication date: July 21, 2011
    Applicant: UNI-CHARM CORPORATION
    Inventors: Toshimitsu Baba, Satoshi Mitsuno, Kyota Saito, Tatsuya Hashimoto, Mariko Takeuchi
  • Publication number: 20110172626
    Abstract: A disposable diaper having a longitudinal direction, a transverse direction, a side facing the wearer's skin and a side facing away from the wearer's skin and including a front waist region, a rear waist region, a crotch region extending between the front and rear waist regions, a waist-opening, a pair of leg-openings, an elastic front waist panel defining the front waist region, an elastic rear waist panel defining the rear waist region and a liquid-absorbent chassis containing a liquid-absorbent core. The front and rear waist panels are formed of elastic sheets lying on the side facing the wearer's skin and front and rear ends of the liquid-absorbent chassis are attached to the elastic sheets on the side facing away from the wearer's skin thereof. In the front and rear waist regions or at least in the rear waist region a region of the elastic sheets facing the liquid-absorbent core is partially formed with low elasticity zones having a tensile stress lower than that in other zones of the waist region.
    Type: Application
    Filed: July 17, 2009
    Publication date: July 14, 2011
    Inventor: Satoshi MITSUNO
  • Publication number: 20100209667
    Abstract: A nonwoven fabric which, even when having a low basis weight, has a wide stretch range at time of use. It is inhibited from breaking or decreasing in strength upon stretching. It feels good to the touch and has excellent cushioning properties and high air permeability. The nonwoven stretch fabric has a longitudinal direction and a transverse direction perpendicular to the longitudinal direction. It has, arranged on each side, strip-form sparse regions extending in the longitudinal direction and strip-form dense regions extending likewise, the two kinds of regions being alternately and successively arranged in the transverse direction. The strip-form dense regions on one side and those on the other side are alternately arranged in the transverse direction. The nonwoven stretch fabric is constituted of a mixture of stretched fibers and stretchable fibers or is composed of stacked layers of these two kinds of fibers.
    Type: Application
    Filed: March 24, 2008
    Publication date: August 19, 2010
    Applicant: Uni-Charm Corporation
    Inventors: Satoshi Mitsuno, Hiroki Goda
  • Patent number: 7741235
    Abstract: A composite sheet that has a low basis weight and can inhibit adhesives from flowing out is provided. The composite sheet 1 according to the present invention is formed by bonding a stretchable nonwoven fabric 2 and a non-stretchable nonwoven fabric 3 to each other with adhesives 4. The stretchable nonwoven fabric 2 in an extended state is bonded to the non-stretchable sheet. The stretchable nonwoven fabric 2 has a plurality of strip-shaped non-dense regions 21 and a plurality of strip-shaped dense regions 22 formed on both its surfaces alternately and alternately in the transverse direction such that the dense regions 22 on one of the surfaces and the dense regions 22 on the other surface are not overlapped with each other. The stretchable nonwoven fabric 2 includes thermoplastic fibers that have been stretched at least partially and elastomer fibers.
    Type: Grant
    Filed: November 27, 2007
    Date of Patent: June 22, 2010
    Assignee: Uni-Charm Corporation
    Inventors: Tatsuya Hashimoto, Hirotomo Mukai, Satoshi Mitsuno, Tomoko Tsuji, Kenichi Akaki
  • Patent number: 7674730
    Abstract: Nonwoven fabric includes thermoplastic elastomer fiber and thermoplastic polyolefin fiber. A variation of b-value appearing in laboratory color specifying system before and after irradiation of the thermoplastic elastomer fiber with 5000 KJ/m2 of UV radiation is 20 or higher, a variation of b-value appearing in the laboratory color specifying system before and after irradiation of the nonwoven fabric with 5000 KJ/m2 of UV radiation is 10 or less.
    Type: Grant
    Filed: October 19, 2007
    Date of Patent: March 9, 2010
    Assignee: Uni-Charm Corporation
    Inventors: Satoshi Mitsuno, Hirotomo Mukai, Hiroki Goda
  • Publication number: 20100049153
    Abstract: A composite sheet which has a low basis weight, can be prevented from breaking during the production of an absorbent article or in use, and is good to the touch. The composite sheet is a sheet formed by bonding a stretch nonwoven fabric to a nonstretch nonwoven fabric with an adhesive. The stretch nonwoven fabric is bonded in a stretched state to the nonstretch sheet. The stretch nonwoven fabric has, on each side, strip-form sparse regions and strip-form dense regions alternately formed. The sparse regions and dense regions on one side are alternately formed in a second direction so that the dense regions on this side do not overlie the dense regions on the other side. The composite sheet has a maximum breaking strength of 20 N/50 mm or higher.
    Type: Application
    Filed: November 26, 2007
    Publication date: February 25, 2010
    Applicant: UNI-CHARM CORPORATION
    Inventors: Tatsuya Hashimoto, Hirotomo Mukai, Satoshi Mitsuno, Tomoko Tsuji, Kenichi Akaki
  • Publication number: 20080124995
    Abstract: Nonwoven fabric includes thermoplastic elastomer fiber and thermoplastic polyolefin fiber. A variation of b-value appearing in laboratory color specifying system before and after irradiation of the thermoplastic elastomer fiber with 5000 KJ/m2 of UV radiation is 20 or higher, a variation of b-value appearing in the laboratory color specifying system before and after irradiation of the nonwoven fabric with 5000 KJ/m2 of UV radiation is 10 or less.
    Type: Application
    Filed: October 19, 2007
    Publication date: May 29, 2008
    Applicant: Uni-Cham Corporation
    Inventors: Satoshi Mitsuno, Hirotomo Mukai, Hiroki Goda
  • Publication number: 20080124996
    Abstract: A composite sheet that has a low basis weight and can inhibit adhesives from flowing out is provided. The composite sheet 1 according to the present invention is formed by bonding a stretchable nonwoven fabric 2 and a non-stretchable nonwoven fabric 3 to each other with adhesives 4. The stretchable nonwoven fabric 2 in an extended state is bonded to the non-stretchable sheet. The stretchable nonwoven fabric 2 has a plurality of strip-shaped non-dense regions 21 and a plurality of strip-shaped dense regions 22 formed on both its surfaces alternately and alternately in the transverse direction such that the dense regions 22 on one of the surfaces and the dense regions 22 on the other surface are not overlapped with each other. The stretchable nonwoven fabric 2 includes thermoplastic fibers that have been stretched at least partially and elastomer fibers.
    Type: Application
    Filed: November 27, 2007
    Publication date: May 29, 2008
    Applicant: Uni-Cham Corporation
    Inventors: Tatsuya Hashimoto, Hirotomo Mukai, Satoshi Mitsuno, Tomoko Tsuji, Kenichi Akaki
  • Patent number: 7255763
    Abstract: Component thermoplastic synthetic fiber having inelastic extensibility as well as fiber diameter of 5-20 ?m constituting a fibrous web is obtained by melt spinning a mixture of two or more thermoplastic synthetic resins each having a number-average molecular weight in a range of 20000-150000 at a draft ratio of 200-2300. In the case of the mixture consisting of at least two types of thermoplastic synthetic resin Ra, Rb having number-average molecular weights Ma, Mb, respectively, wherein a ratio Ma/Mb is 1.1 or higher, Ra is of 20-80 wt %, Rb is of 80-20 wt % and a sum of Ra and Rb makes up 50-100 wt % of the mixture.
    Type: Grant
    Filed: October 14, 2002
    Date of Patent: August 14, 2007
    Assignee: Uni-Charm Corporation
    Inventors: Toshio Kobayashi, Hiroki Goda, Kazunari Isogai, Satoshi Mitsuno
  • Patent number: 7214849
    Abstract: A wearing article is provided on at least one of front and rear waist covering regions with an indication element adapted to be visually recognized from the outside of the article. The waist covering region provided with the indication element includes a first composite sheet, a second composite sheet lying inside this first composite sheet and the indication element interposed between these two composite sheets. The first composite sheet comprises a first intermediate layer, a first outer layer and a first inner layer while the second composite sheet includes a second intermediate layer, a second outer layer and a second inner layer. The respective layers of the first composite sheet are joined together at joining spots arranged intermittently in a waist-surrounding direction.
    Type: Grant
    Filed: March 9, 2005
    Date of Patent: May 8, 2007
    Assignee: Uni-Charm Corporation
    Inventors: Saturo Sakaguchi, Hiroki Ishikawa, Satoshi Mitsuno