Patents by Inventor Scott M. Mansfield
Scott M. Mansfield has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20110061030Abstract: Solutions for verifying photomask designs are disclosed.Type: ApplicationFiled: September 8, 2009Publication date: March 10, 2011Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Scott M. Mansfield, James A. Bruce, Gregory J. Dick, Ioana Graur
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Patent number: 7895547Abstract: Embodiments of the present invention provide a method for performing lumped-process model calibration. The method includes creating a plurality of sub-process models for a set of sub-processes; creating a lumped-process-model incorporating said set of sub-processes; calculating a first set of output patterns from a set of test patterns by using said plurality of sub-process models; calculating a second set of output patterns from said set of test patterns by using said lumped-process-model; and adjusting process parameters used in said lumped-process-model to calculate said second set of output patterns to match said first set of output patterns. A computer system for performing the lumped-process model calibration is also provided.Type: GrantFiled: May 1, 2008Date of Patent: February 22, 2011Assignee: International Business Machines CorporationInventors: Scott M Mansfield, Geng Han, Jason E Meiring, Dario Gil
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Patent number: 7765021Abstract: A method, and computer program product and system for performing the method, is provided for designing a mask used in the manufacture of semiconductor integrated circuits, in which a model of the lithographic process is used during the mask design process. More particularly, the on-wafer process model is a function of optical image parameters that are calibrated using measurements from a test pattern. An uncertainty metric for the predicted response simulated by the on-wafer process model is computed for a given evaluation point of interest as a function of a distance metric between the collective optical image parameters simulated at the given evaluation point and the collective optical image parameters at the calibration data points. The uncertainty metric preferably is also a function of the sensitivity of the on-wafer process model response to changes in the optical image parameters.Type: GrantFiled: January 16, 2008Date of Patent: July 27, 2010Assignee: International Business Machines CorporationInventors: Scott M. Mansfield, Lars W. Liebmann, Mohamed Talbi
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Publication number: 20100185999Abstract: Embodiments of the present invention provide a method of performing photo-mask correction. The method includes identifying a hot-spot in a photo-mask that violates one or more predefined rules; creating a window area in the photo-mask that surrounds the hot spot; categorizing the window area; selecting a solution, from a library of pre-computed solutions, based on a category of the window area; and applying the solution to the hot spot. A service-oriented architecture (SOA) system that synchronizes the design to the process is also provided.Type: ApplicationFiled: January 19, 2009Publication date: July 22, 2010Applicant: International Business Machines CorporationInventors: Ioana Graur, Scott M. Mansfield
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Publication number: 20100171031Abstract: A method is provided for calibrating a model of a lithographic process that includes defining a parameter space of lithographic model parameters that are expected in an integrated circuit layout. The parameter space is defined according to bin values of a lithographic model parameter that span the range from a predetermined minimum and maximum value of the model parameter. The bin values may be incremented uniformly between the maximum and minimum parameter values, or may be distributed according to a weighting. The lithographic model is calibrated to an initial calibration test pattern. The resulting simulated calibration pattern is evaluated to determine whether the model parameter space is adequately populated. If the parameter space is over or under populated, the calibration pattern is modified until the calibration pattern test values adequately populate the parameter space, so that the final calibrated lithographic process model will more reliably predict images over the full range of image parameters.Type: ApplicationFiled: January 6, 2009Publication date: July 8, 2010Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Ioana Graur, Geng Han, Scott M. Mansfield, Michael Scaman
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Publication number: 20100175043Abstract: A method is provided for modeling lithographic processes in the design of photomasks for the manufacture of semiconductor integrated circuits, and more particularly for simulating intermediate range flare effects. For a region of influence (ROI) from first ROI1 of about 5?/NA to distance ROI2 when the point spread function has a slope that is slowly varying according to a predetermined criterion, then mask shapes at least within the distance range from ROI1 to ROI2 are smoothed prior to computing the SOCS convolutions. The method provides a fast method for simulating intermediate range flare effects with sufficient accuracy.Type: ApplicationFiled: January 6, 2009Publication date: July 8, 2010Applicant: International Business Machines CorporationInventors: Maharaj Mukherjee, James A. Culp, Scott M. Mansfield, Kafai Lai, Alan E. Rosenbluth
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Patent number: 7650587Abstract: A method for designing a mask for fabricating an integrated circuit is provided wherein a mask layout that requires coloring, such as for alternating phase shift, double-exposure and double-exposure-etch masks, is organized into uncolored hierarchical design units. Prior to modification by OPC, each hierarchical design unit is locally colored. OPC is then performed on the locally colored hierarchical design unit. The local coloring information for the hierarchically arranged OPC-modified design unit may be discarded. After OPC modification, the uncolored OPC-modified design units may be placed within the mask layout, and the flattened data may be colored. Thus, turnaround time for mask design is significantly improved since the numerically intensive OPC is performed on the hierarchical data, avoiding the need to perform OPC on flattened data, whereas the less intensive global coloring is performed on flattened data.Type: GrantFiled: November 30, 2006Date of Patent: January 19, 2010Assignee: International Business Machines CorporationInventors: Zachary Baum, Ioana Graur, Lars W. Liebmann, Scott M. Mansfield
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Patent number: 7642020Abstract: A methodology to improve the through-process model calibration accuracy of a semiconductor manufacturing process using lithographic methods by setting the correct defocus and image plane position in a patterning process model build. Separations of the optical model and the photoresist model are employed by separating out the adverse effects of the exposure tool from the effects of the photoresist. The exposure tool is adjusted to compensate for the errors. The methodology includes a determination of where the simulator best focus location is in comparison to the empirically derived best focus location.Type: GrantFiled: August 17, 2006Date of Patent: January 5, 2010Assignee: International Business Machines CorporationInventors: Geng Han, Scott M. Mansfield
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Publication number: 20090276736Abstract: Embodiments of the present invention provide a method for performing lumped-process model calibration. The method includes creating a plurality of sub-process models for a set of sub-processes; creating a lumped-process-model incorporating said set of sub-processes; calculating a first set of output patterns from a set of test patterns by using said plurality of sub-process models; calculating a second set of output patterns from said set of test patterns by using said lumped-process-model; and adjusting process parameters used in said lumped-process-model to calculate said second set of output patterns to match said first set of output patterns. A computer system for performing the lumped-process model calibration is also provided.Type: ApplicationFiled: May 1, 2008Publication date: November 5, 2009Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Scott M. Mansfield, Geng Han, Jason E. Meiring, Dario Gil
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Patent number: 7607114Abstract: A method of conveying the designer's intended electrical characteristics for a semiconductor design is provided by forming tolerance bands for a design layer of interest that take into consideration constraints from design layers that interact with and influence the features on the design layer of interest. The method determines regions, i.e. tolerance bands, within which the printed edges of features of the layer of interest will print within a predetermined criterion, and satisfy a variety of constraints, including, but not limited to, electrical, overlay and manufacturability constraints arising from the influence of features on other layers. The method may be implemented in a computer program product for execution on a computer system. The resulting tolerance bands can be used to efficiently convey the designer's intent to a lithographer, an OPC engineer or a mask manufacturer or tool.Type: GrantFiled: July 16, 2007Date of Patent: October 20, 2009Assignee: International Business Machines CorporationInventors: Scott M. Mansfield, Lars W. Liebmann, Azalia Krasnoperova, Ioana Graur
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Patent number: 7565633Abstract: A method, system and computer program product for verifying printability of a mask layout for a photolithographic process are disclosed. A simulation of the photolithographic process for the designed mask layout is simulated using a simplified version of the mask layout with a lower accuracy to generate a lower accuracy simulated image. Where the lower accuracy simulated image is determined as potentially including an error, a further simulation of the designated portion of the mask layout with a higher accuracy will be performed.Type: GrantFiled: January 3, 2007Date of Patent: July 21, 2009Assignee: International Business Machines CorporationInventors: Maharaj Mukherjee, James A. Culp, Scott M. Mansfield
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Publication number: 20090182448Abstract: A method, and computer program product and system for performing the method, is provided for designing a mask used in the manufacture of semiconductor integrated circuits, in which a model of the lithographic process is used during the mask design process. More particularly, the on-wafer process model is a function of optical image parameters that are calibrated using measurements from a test pattern. An uncertainty metric for the predicted response simulated by the on-wafer process model is computed for a given evaluation point of interest as a function of a distance metric between the collective optical image parameters simulated at the given evaluation point and the collective optical image parameters at the calibration data points. The uncertainty metric preferably is also a function of the sensitivity of the on-wafer process model response to changes in the optical image parameters.Type: ApplicationFiled: January 16, 2008Publication date: July 16, 2009Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Scott M. Mansfield, Lars W. Liebmann, Mohamed Talbi
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Publication number: 20090125868Abstract: A method is provided for designing a mask layout for an integrated circuit that ensures proper functional interaction among circuit features by including functional inter-layer and intra-layer constraints on the wafer. The functional constraints used according to the present invention are applied among the simulated wafer images to ensure proper functional interaction, while relaxing or eliminating the EPE constraints on the location of the wafer images.Type: ApplicationFiled: January 22, 2009Publication date: May 14, 2009Applicant: International Business Machines CorporationInventors: Maharaj Mukherjee, James A. Culp, Lars Liebmann, Scott M. Mansfield
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Publication number: 20090081563Abstract: Integrated circuits and methods of manufacture and design thereof are disclosed. For example, a method of manufacturing includes depositing a gate material over a semiconductor substrate, and depositing a first resist layer over the gate material. A first mask is used to pattern the first resist layer to form first and second resist features. The first resist features include pattern for gate lines of the semiconductor device and the second resist features include printing assist features. A second mask is used to form a resist template; the second mask removes the second resist features.Type: ApplicationFiled: May 23, 2008Publication date: March 26, 2009Inventors: Helen Wang, Scott D. Halle, Henning Haffner, Haoren Zhuang, Klaus Herold, Matthew E. Colburn, Allen H. Gabor, Zachary Baum, Scott M. Mansfield, Jason E. Meiring
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Patent number: 7503028Abstract: A method is provided for designing a mask layout for an integrated circuit that ensures proper functional interaction among circuit features by including functional inter-layer and intra-layer constraints on the wafer. The functional constraints used according to the present invention are applied among the simulated wafer images to ensure proper functional interaction, while relaxing or eliminating the EPE constraints on the location of the wafer images.Type: GrantFiled: January 10, 2006Date of Patent: March 10, 2009Assignee: International Business Machines CorporationInventors: Maharaj Mukherjee, James A. Culp, Lars Liebmann, Scott M. Mansfield
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Publication number: 20090053654Abstract: A method for generating a mask pattern is provided. A target lithographic pattern comprising a plurality of first geometric regions is provided, wherein the regions between the plurality of first geometric regions comprise first spaces. The target lithographic pattern is transformed, and the transformed pattern is decomposed into a first pattern and a second pattern.Type: ApplicationFiled: August 20, 2007Publication date: February 26, 2009Inventors: Henning Haffner, Scott M. Mansfield
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Publication number: 20080163153Abstract: A method, system and computer program product for verifying printability of a mask layout for a photolithographic process are disclosed. A simulation of the photolithographic process for the designed mask layout is simulated using a simplified version of the mask layout with a lower accuracy to generate a lower accuracy simulated image. Where the lower accuracy simulated image is determined as potentially including an error, a further simulation of the designated portion of the mask layout with a higher accuracy will be performed.Type: ApplicationFiled: January 3, 2007Publication date: July 3, 2008Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Maharaj Mukherjee, James A. Culp, Scott M. Mansfield
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Publication number: 20080134130Abstract: A method for designing a mask for fabricating an integrated circuit is provided wherein a mask layout that requires coloring, such as for alternating phase shift, double-exposure and double-exposure-etch masks, is organized into uncolored hierarchical design units. Prior to modification by OPC, each hierarchical design unit is locally colored. OPC is then performed on the locally colored hierarchical design unit. The local coloring information for the hierarchically arranged OPC-modified design unit may be discarded. After OPC modification, the uncolored OPC-modified design units may be placed within the mask layout, and the flattened data may be colored. Thus, turnaround time for mask design is significantly improved since the numerically intensive OPC is performed on the hierarchical data, avoiding the need to perform OPC on flattened data, whereas the less intensive global coloring is performed on flattened data.Type: ApplicationFiled: November 30, 2006Publication date: June 5, 2008Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Zachary Baum, Ioana Graur, Lars W. Liebmann, Scott M. Mansfield
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Publication number: 20080127029Abstract: A method of designing an integrated circuit is provided in which the design layout is optimized using a process model until the design constraints are satisfied by the image contours simulated by the process model. The process model used in the design phase need not be as accurate as the lithographic model used in preparing the lithographic mask layout during data prep. The resulting image contours are then included with the modified, optimized design layout to the data prep process, in which the mask layout is optimized using the lithographic process model, for example, including RET and OPC. The mask layout optimization matches the images simulated by the lithographic process model with the image contours generated during the design phase, which ensures that the design and manufacturability constraints specified by the designer are satisfied by the optimized mask layout.Type: ApplicationFiled: October 31, 2006Publication date: May 29, 2008Applicant: International Business Machines CorporationInventors: Ioana Graur, Geng Han, Scott M. Mansfield, Lars W. Liebmann
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Patent number: 7350183Abstract: A method for performing model based optical proximity correction (MBOPC) and a system for performing MBOPC is described, wherein the process model is decomposed into a constant process model term and a pattern dependent portion. The desired wafer target is modified by the constant process model term to form a simulation target that is used as the new target within the MBOPC process. The pattern dependent portion of the model is used as the process model in the MBOPC algorithm. This results final mask designs that result in improved across-chip line width variations, and a more robust MBOPC process.Type: GrantFiled: November 5, 2004Date of Patent: March 25, 2008Assignee: International Business Machines CorporationInventors: Yuping Cui, Scott M. Mansfield