Abstract: A method of additively manufacturing includes determining a track for manufacturing a layer of a component with a powder blend; traversing the track with a conditioning energy beam to cause sintering of powder particles along a denuded region within the powder blend; and traversing the track with a melting energy beam subsequent to the conditioning energy beam to from the layer of the component. An additive manufacturing system includes a build chamber that contains a powder blend; a controller operable to determine a track for manufacturing a layer of a component with the powder blend in the build chamber; a conditioning energy beam directed along the track by the controller to cause sintering of powder particles along a denuded region within the powder blend; and a melting energy beam directed along the track by the controller subsequent to the conditioning energy beam to form the layer of the component.

Abstract: A selectively permeable membrane device for separating a first fluid from a second fluid in a flow can include a membrane conduit configured to receive the flow and to allow permeation of the first fluid therethrough, and configured to not allow permeation of the second fluid. The device can include a residence time enhancing structure disposed within the membrane conduit and configured to increase residence time of the flow within the membrane conduit.

Abstract: A stiffness controlled abradable seal system for a gas turbine engine includes a cantilevered arm that supports one of a rotating seal surface and a static seal surface, a stiffness of the cantilevered arm controlled to achieve a desired operational temperature at a seal interface, and an optimally matched abradeable seal material with required thermo-physical and friction properties to enable desired wear mechanisms and maximized sealing and durability.

Abstract: A method of providing additive manufacturing includes the steps of (a) developing a plurality of layers to result in a final shape product, (b) developing a space filling algorithm to develop a path, (c) estimating a temperature at a location along the path in an existing direction of the path, and (d) comparing the estimated temperature to a desired temperature and altering the existing direction of the path should the estimated temperature differ from the desired temperature by a predetermined amount. An additive manufacturing system is also disclosed.

Abstract: A polymeric material process includes increasing a mobility within a polymer to enables specific alignment of polymer chains.

Abstract: A vibration resistant fan guide vane for a gas turbine engine is provided. The fan guide vane comprises a vibration damping component made of a MAXMET composite. The damping component may be a cover that covers some or all of the fan guide vane body. Alternatively, portions of the fan guide vane body or the entire vane body may be made from MAXMET composites. The disclosure makes use of the ultrahigh, fully reversible, non-linear elastic hysteresis behavior that MAXMET composites exhibit during cyclic elastic deformation in order to damp vibration.

Abstract: A joined article includes a first metal piece with a first bonding surface, having one or more recessed areas, a second metal piece with a second bonding surface with the second bonding surface having one or more recessed areas, and an adhesive layer between the first bonding surface of the first metal piece and the second bonding surface of the second metal piece. The adhesive layer occupies a space between the first and second bonding surfaces and occupies the recessed areas of both the first and second bonding surfaces of the first and second metal pieces.

Abstract: A method for coating a substrate with a ceramic coating, includes the steps of: applying a bond coat material to a surface of a substrate to form a bond coat on the surface; and applying a ceramic coat over the bond coat, wherein the step of applying the bond coat material produces a bond coat having a lower elastic modulus as compared to a conventionally applied bond coat.

Abstract: Disclosed is an ion-exchange membrane that includes a molecular barrier for influencing permeation selectivity through the membrane. The membrane includes fluorinated carbon backbone chains and fluorinated side chains that extend off of the fluorinated carbon backbone chains. The fluorinated side chains include acid groups for ionic conductivity. The acid groups surround and define permeable domains that are free of the fluorinated carbon backbone chains. Molecular barriers are located in the permeable domains and influence permeability through the domains.

Abstract: Provided are techniques that include operating a spiral contactor. The techniques include receiving, by a spiral contactor, a first fluid, and receiving a second fluid, wherein the first fluid is different than the second fluid. The techniques also include exchanging the first fluid and the second fluid using the spiral contactor, and outputting a deoxygenated fluid from the spiral contactor, wherein the deoxygenated fluid has a lower oxygen concentration than the first fluid.

Abstract: A membrane electrode assembly includes an anode, a cathode, a membrane disposed between the anode and the cathode, a catalyzed layer in at least one position selected from the group consisting of between the cathode and the membrane and between the anode and the membrane, and an edge seal positioned along an edge of the membrane electrode assembly, wherein the membrane and the catalyzed layer extends into the edge seal.

Abstract: A selectively permeable membrane device for separating a first fluid from a second fluid in a flow can include a membrane conduit configured to receive the flow and to allow permeation of the first fluid therethrough, and configured to not allow permeation of the second fluid. The device can include a residence time enhancing structure disposed within the membrane conduit and configured to increase residence time of the flow within the membrane conduit.

Abstract: A method of providing additive manufacturing includes the steps of (a) developing a plurality of layers to result in a final shape product, (b) developing a space filling algorithm to develop a path, (c) estimating a temperature at a location along the path in an existing direction of the path, and (d) comparing the estimated temperature to a desired temperature and altering the existing direction of the path should the estimated temperature differ from the desired temperature by a predetermined amount. An additive manufacturing system is also disclosed.

Abstract: A vibration resistant fan guide vane for a gas turbine engine is provided. The fan guide vane comprises a vibration damping component made of a MAXMET composite. The damping component may be a cover that covers some or all of the fan guide vane body. Alternatively, portions of the fan guide vane body or the entire vane body may be made from MAXMET composites. The disclosure makes use of the ultrahigh, fully reversible, non-linear elastic hysteresis behavior that MAXMET composites exhibit during cyclic elastic deformation in order to damp vibration.

Abstract: A blade outer airseal has a body comprising: an inner diameter (ID) surface; an outer diameter (OD) surface; a leading end; and a trailing end. The airseal body has a metallic substrate and a coating system atop the substrate along at least a portion of the inner diameter surface. At least over a first area of the inner diameter surface, the coating system comprises an abradable layer system comprising a plurality of layers including a relatively erosion-resistant first layer atop a relatively abradable second layer.

Abstract: A rotor for a turbomachine is provided which includes a hub; and a plurality of blades extending radially from the hub, the plurality of blades comprising a first subset of blades having first tips and an abrasive coating on the first tips, and a second subset of blades having second tips with no abrasive coating on the second tips, wherein a radius (R2) of the first subset of blades, including thickness of the abrasive coating, is greater than a radius (R1) of the second subset of blades, and wherein a base radius (R) of the first subset of blades, not including thickness of the abrasive coating, is less than the radius (R1) of the second subset of blades.

Abstract: An electrocaloric element for a heat transfer system includes an electrocaloric material of a copolymer of (i) vinylidene fluoride, (ii) an addition polymerization monomer selected from tetrafluoroethylene, trifluoroethylene, vinyl fluoride, or combinations thereof, and (iii) a halogenated addition polymerization monomer larger than vinylidene fluoride. It is also provided that: (a) the monomer (ii) includes an addition polymerization monomer smaller than trifluoroethylene, (b) at least one of the addition polymerization monomers (ii) or (iii) is a chiral monomer, and the copolymer includes syndiotactic ordered segments of chiral monomer units, and/or (c) at least one of the addition polymerization monomers (ii) or (iii) comprises chlorine, and the copolymer includes an ordered distribution of monomer units comprising chlorine along the copolymer polymer backbone.

Abstract: An apparatus for use in a coating process includes a chamber, a crucible configured to hold a coating material in the chamber, an energy source operable to heat the interior of the chamber, a coating envelope situated with respect to the crucible, and at least one gas manifold located near the coating envelope. The at least one gas manifold is configured to provide a gas screen between the coating envelope and the crucible.

Abstract: The present invention is directed to an elevator system. The elevator system comprises a car, a counterweight, at least one belt connecting the car and counterweight, and at least one sheave having a surface that engages with the belt. At least part of the surface of the sheave that interfaces with the belt has a plurality of features for reducing unwanted noise created due to the interaction between the belt and the sheave surface.

Abstract: A heat transfer system is disclosed in which, an electrocaloric material includes a copolymer of a monomer mixture including (i) vinylidene fluoride, (ii) an addition polymerization monomer selected from tetrafluoroethylene, trifluoroethylene, or a monomer smaller than trifluoroethylene, and (iii) a halogenated addition polymerization monomer different than (ii) that is larger than vinylidene fluoride. The electrocaloric material also includes an additive selected from a nucleating agent having a polar surface charge, electrocalorically active solid particles, or a combination thereof. Electrodes are disposed on opposite surfaces of the electrocaloric material, and an electric power source is configured to provide voltage to the electrodes. The system also includes a first thermal flow path between the electrocaloric material and a heat sink, and a second thermal flow path between the electrocaloric material and a heat source.