Patents by Inventor Sudhir Railkar
Sudhir Railkar has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11970864Abstract: Ridge vents and deck covers are disclosed that have a fibrous mesh mat and a moisture barrier. The mesh mat may be contoured to define a variety of structures and may have regions of relatively higher fiber density and regions of relatively lower fiber density. Solar cells may be exposed on the ridge vents to collect solar energy when the vents are exposed to sunlight.Type: GrantFiled: April 4, 2023Date of Patent: April 30, 2024Assignee: BMIC LLCInventors: Sudhir Railkar, Adem Chich, Walter Zarate
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Publication number: 20240120873Abstract: A roof integrated solar power system includes a plurality of solar modules. Each solar module carries a photovoltaic or solar panel with solar cells. Edge regions of the solar module are disposed to the sides of the solar panel and are devoid of solar cells. An electrical component such as a junction box or micro-inverter, or DC optimizer is mounted on top of the solar module within at least one of the edge regions. Cabling for interconnecting the electrical component to electrical components of others of the plurality of solar modules also is located within the side regions. In one embodiment, the electrical component and cabling is disposed within a recess within a side region and covered by a flat access panel. In another embodiment, the electrical component and cabling is located atop the side region and is covered by an access panel in the form of a protective cover strip.Type: ApplicationFiled: October 20, 2023Publication date: April 11, 2024Inventors: Tommy F. Rodrigues, Sudhir Railkar, Daniel E. Boss, David J. Gennrich, Cory Boudreau, Daniel Roger Nett, Kent J. Kallsen
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Patent number: 11894798Abstract: A solar module for a roof covering system that generates electrical power from sunlight includes a frame having a bottom surface supported on a deck of a roof, a top surface, and a thickness between the bottom surface and the top surface. The solar module also includes a solar element mounted to the top surface of the frame which has an upper surface. a micro-inverter mounted to the top surface of the frame and to the side of the solar element, and a raised access panel that is removably coupled to the frame to surround the micro-inverter. The raised access panel has an access panel top surface that is elevated above the upper surface of the solar element. The top surface of the frame forms a water shedding surface below the micro-inverter for directing water away from the roof.Type: GrantFiled: July 24, 2020Date of Patent: February 6, 2024Assignee: BMIC LLCInventors: Tommy F. Rodrigues, Sudhir Railkar, Daniel E. Boss, David J. Gennrich, Cory Boudreau, Daniel R. Nett, Kent J. Kallsen
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Patent number: 11894796Abstract: A roof integrated solar power system includes a plurality of solar modules. Each solar module carries a photovoltaic or solar panel with solar cells. Edge regions of the solar module are disposed to the sides of the solar panel and are devoid of solar cells. An electrical component such as a junction box or micro-inverter, or DC optimizer is mounted on top of the solar module within at least one of the edge regions. Cabling for interconnecting the electrical component to electrical components of others of the plurality of solar modules also is located within the side regions. In one embodiment, the electrical component and cabling is disposed within a recess within a side region and covered by a flat access panel. In another embodiment, the electrical component and cabling is located atop the side region and is covered by an access panel in the form of a protective cover strip.Type: GrantFiled: October 26, 2018Date of Patent: February 6, 2024Assignee: BMIC LLCInventors: Tommy F. Rodrigues, Sudhir Railkar, Daniel E. Boss, David J. Gennrich, Cory Boudreau, Daniel R. Nett, Kent J. Kallsen
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Publication number: 20240014772Abstract: A solar module for a roof covering system that generates electrical power from sunlight includes a frame having a bottom surface supported on a deck of a roof, a top surface, and a thickness between the bottom surface and the top surface. The solar module also includes a solar element mounted to the top surface of the frame which has an upper surface. a micro-inverter mounted to the top surface of the frame and to the side of the solar element, and a raised access panel that is removably coupled to the frame to surround the micro-inverter. The raised access panel has an access panel top surface that is elevated above the upper surface of the solar element. The top surface of the frame forms a water shedding surface below the micro-inverter for directing water away from the roof.Type: ApplicationFiled: September 22, 2023Publication date: January 11, 2024Inventors: Tommy F. Rodrigues, Sudhir Railkar, Daniel E. Boss, David Gennrich, Cory Boudreau, Daniel R. Nett, Kent J. Kallsen
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Publication number: 20230366205Abstract: A multi-layer cap shingle for installation along a ridge, hip, or rake of a roof includes a forward exposure area and a rear headlap area. The multi-layer cap shingle includes at least two layers of shingle material, a top layer and a bottom layer each having opposed edges. The layers are bonded together with patches of lamination adhesive adjacent their opposed edges. The bottom layer is configured with a deformation-absorbing mechanism such as a pair of slots extending from a forward edge rearwardly inboard of the lamination adhesive patches. When the multi-layer cap shingle is bent over a roof ridge, the slots of the bottom layer of shingle material narrow in width to account for the fact that the bottom layer must bend around an arc of slightly smaller radius than the top layer of shingle material.Type: ApplicationFiled: July 24, 2023Publication date: November 16, 2023Inventors: Luis Duque, Ming-Liang Shiao, Sudhir Railkar
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Publication number: 20230358051Abstract: Ridge vents and deck covers are disclosed that have a fibrous mesh mat and a moisture barrier. The mesh mat may be contoured to define a variety of structures and may have regions of relatively higher fiber density and regions of relatively lower fiber density. Solar cells may be exposed on the ridge vents to collect solar energy when the vents are exposed to sunlight.Type: ApplicationFiled: April 4, 2023Publication date: November 9, 2023Inventors: Sudhir Railkar, Adem Chich, Walter Zarate
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Patent number: 11753826Abstract: A multi-layer cap shingle for installation along a ridge, hip, or rake of a roof includes a forward exposure area and a rear headlap area. The multi-layer cap shingle includes at least two layers of shingle material, a top layer and a bottom layer each having opposed edges. The layers are bonded together with patches of lamination adhesive adjacent their opposed edges. The bottom layer is configured with a deformation-absorbing mechanism such as a pair of slots extending from a forward edge rearwardly inboard of the lamination adhesive patches. When the multi-layer cap shingle is bent over a roof ridge, the slots of the bottom layer of shingle material narrow in width to account for the fact that the bottom layer must bend around an arc of slightly smaller radius than the top layer of shingle material.Type: GrantFiled: December 17, 2021Date of Patent: September 12, 2023Assignee: BMIC LLCInventors: Luis Duque, Ming-Liang Shiao, Sudhir Railkar
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Publication number: 20230283224Abstract: A roof integrated solar power system includes a plurality of solar modules. Each solar module carries a photovoltaic or solar panel with solar cells. Edge regions of the solar module are disposed to the sides of the solar panel and are devoid of solar cells. An electrical component such as a junction box or micro-inverter, or DC optimizer is mounted on top of the solar module within at least one of the edge regions. Cabling for interconnecting the electrical component to electrical components of others of the plurality of solar modules also is located within the side regions. In one embodiment, the electrical component and cabling is disposed within a recess within a side region and covered by a flat access panel. In another embodiment, the electrical component and cabling is located atop the side region and is covered by an access panel in the form of a protective cover strip.Type: ApplicationFiled: May 10, 2023Publication date: September 7, 2023Inventors: Tommy F. Rodrigues, Sudhir Railkar, Daniel E. Boss, David J. Gennrich, Cory Boudreau, Daniel Roger Nett, Kent J. Kallsen
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Patent number: 11629499Abstract: Ridge vents and deck covers are disclosed that have a fibrous mesh mat and a moisture barrier. The mesh mat may be contoured to define a variety of structures and may have regions of relatively higher fiber density and regions of relatively lower fiber density. Solar cells may be exposed on the ridge vents to collect solar energy when the vents are exposed to sunlight.Type: GrantFiled: September 26, 2018Date of Patent: April 18, 2023Assignee: BMIC LLCInventors: Sudhir Railkar, Adem Chich, Walter Zarate
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Patent number: 11496087Abstract: A roof-mounted solar power system for generating electrical power that includes a plurality of solar modules adapted for generating electrical power from sunlight, and with each of the plurality of solar modules having substantially the same size, aspect ratio and surface coloring. The plurality of solar modules are mounted on the deck of a roof to form a bank of solar modules having at least one irregular edge. The solar power system further includes one or more non-power generating edge treatments having substantially the same size, aspect ratio and surface coloring as the solar modules and that are adapted for installation along the irregular edge. Each edge treatment is adapted for a cutting away of at least one corner thereof to smooth the irregular edge of the bank of solar modules to a regular edge.Type: GrantFiled: January 6, 2020Date of Patent: November 8, 2022Assignee: BMIC LLCInventors: Tommy F. Rodrigues, Sudhir Railkar, Daniel E. Boss, David J. Gennrich, Cory Boudreau, Daniel R. Nett, Kent J. Kallsen
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Patent number: 11428010Abstract: A vent is disclosed that is particularly suited to use in ventilating attic spaces beneath a hip roof. The vent is configured to be installed along a hip of the roof overlying and covering a ventilation slot formed through the roof deck along the hip. The vent includes an elongated laterally flexible top panel from which baffle arrays depend. The baffle arrays are formed of a plurality of depending arcuately curved vanes that arc away from the vent. The vanes are aerodynamically shaped to redirect wind-blown rain and snow away from the vent and are configured to block the migration of rain and snow through the vent. A pair of spongy conformable filler strips is attached beneath the edge portions of the vent. The filler strips conform to the shapes of underlying shingles when the vent is installed to fill any gaps that otherwise might be formed between the vent and the shingles.Type: GrantFiled: July 30, 2020Date of Patent: August 30, 2022Assignee: BMIC LLCInventors: Tim Manasterski, Walter Zarate, Sudhir Railkar, Jeffrey Avitabile, Peter Campbell
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Publication number: 20220178143Abstract: A multi-layer cap shingle for installation along a ridge, hip, or rake of a roof includes a forward exposure area and a rear headlap area. The multi-layer cap shingle includes at least two layers of shingle material, a top layer and a bottom layer each having opposed edges. The layers are bonded together with patches of lamination adhesive adjacent their opposed edges. The bottom layer is configured with a deformation-absorbing mechanism such as a pair of slots extending from a forward edge rearwardly inboard of the lamination adhesive patches. When the multi-layer cap shingle is bent over a roof ridge, the slots of the bottom layer of shingle material narrow in width to account for the fact that the bottom layer must bend around an arc of slightly smaller radius than the top layer of shingle material.Type: ApplicationFiled: December 17, 2021Publication date: June 9, 2022Inventors: Luis Duque, Ming-Liang Shiao, Sudhir Railkar
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Patent number: 11203871Abstract: A multi-layer cap shingle for installation along a ridge, hip, or rake of a roof includes a forward exposure area and a rear headlap area. The multi-layer cap shingle includes at least two layers of shingle material, a top layer and a bottom layer each having opposed edges. The layers are bonded together with patches of lamination adhesive adjacent their opposed edges. The bottom layer is configured with a deformation-absorbing mechanism such as a pair of slots extending from a forward edge reawardly inboard of the lamination adhesive patches. When the multi-layer cap shingle is bent over a roof ridge, the slots of the bottom layer of shingle material narrow in width to account for the fact that the bottom layer must bend around an arc of slightly smaller radius than the top layer of shingle material.Type: GrantFiled: June 29, 2020Date of Patent: December 21, 2021Assignee: BMIC, LLCInventors: Luis Duque, Ming-Liang Shiao, Sudhir Railkar
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Patent number: 11012024Abstract: A roof integrated photovoltaic mounting system includes a plurality of aluminum rails mountable in horizontal spaced relationship on a roof for receiving courses of photovoltaic panels or photovoltaic tiles. The PV panels or tiles have an extruded attachment feature along their forward edge portions that defines a downwardly projecting forwardly facing hook. Panels or tiles are installed by placing each panel or tile on a pair of rails and sliding the panel or tile down until its forward facing hook engages beneath a rear facing tongue on a rail below. A PV panel or tile in a next lower course is installed by slipping its rear edge beneath the forward edge of a panel or tile in a next higher course. The panel is then hinged down about its rear edge until its forward edge portion engages a support rail below. The panel is then slid down until the hook of its attachment fixture engages beneath the tongue of the downslope rail.Type: GrantFiled: June 12, 2019Date of Patent: May 18, 2021Assignee: Building Materials Investment CorporationInventors: Tommy F. Rodrigues, David J. Gennrich, Nazar Dzoba, Lucas Masi, Daniel E. Boss, Sudhir Railkar
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Patent number: 10883270Abstract: An asphalt-based shingle is formed with a substrate saturated with asphalt, an asphalt coating on the saturated substrate, and a top film bonded to the surface of the asphalt coating covering at least a portion of the shingle to be exposed when installed. The top film may be configured to mimic the appearance of traditional clay granules on the shingle or another shingle surface. More specifically, the top film is printed or coated with an image that mimics the appearance of a clay granule bed and is embossed, pressed, or molded to mimic the texture of a clay granule bed. The top film is UV resistant to protect the asphalt below from deterioration. An anti-stick film may be bonded to the back of the shingle to prevent shingles from sticking together when stacked into a bundle.Type: GrantFiled: August 22, 2018Date of Patent: January 5, 2021Assignee: Building Materials Investment CorporationInventors: Margie A. Beerer, Matti Kiik, Sudhir Railkar, Steven D. Kerr
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Publication number: 20200354960Abstract: A vent is disclosed that is particularly suited to use in ventilating attic spaces beneath a hip roof. The vent is configured to be installed along a hip of the roof overlying and covering a ventilation slot formed through the roof deck along the hip. The vent includes an elongated laterally flexible top panel from which baffle arrays depend. The baffle arrays are formed of a plurality of depending arcuately curved vanes that arc away from the vent. The vanes are aerodynamically shaped to redirect wind-blown rain and snow away from the vent and are configured to block the migration of rain and snow through the vent. A pair of spongy conformable filler strips is attached beneath the edge portions of the vent. The filler strips conform to the shapes of underlying shingles when the vent is installed to fill any gaps that otherwise might be formed between the vent and the shingles.Type: ApplicationFiled: July 30, 2020Publication date: November 12, 2020Inventors: Tim Manasterski, Walter Zarate, Sudhir Railkar, Jeffrey Avitabile, Peter Campbell
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Publication number: 20200358394Abstract: A solar module for a roof covering system that generates electrical power from sunlight includes a frame having a bottom surface supported on a deck of a roof, a top surface, and a thickness between the bottom surface and the top surface. The solar module also includes a solar element mounted to the top surface of the frame which has an upper surface. a micro-inverter mounted to the top surface of the frame and to the side of the solar element, and a raised access panel that is removably coupled to the frame to surround the micro-inverter. The raised access panel has an access panel top surface that is elevated above the upper surface of the solar element. The top surface of the frame forms a water shedding surface below the micro-inverter for directing water away from the roof.Type: ApplicationFiled: July 24, 2020Publication date: November 12, 2020Inventors: Tommy F. Rodrigues, Sudhir Railkar, Daniel E. Boss, David J. Gennrich, Cory Boudreau, Daniel R. Nett, Kent J. Kallsen
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Publication number: 20200325684Abstract: A multi-layer cap shingle for installation along a ridge, hip, or rake of a roof includes a forward exposure area and a rear headlap area. The multi-layer cap shingle includes at least two layers of shingle material, a top layer and a bottom layer each having opposed edges. The layers are bonded together with patches of lamination adhesive adjacent their opposed edges. The bottom layer is configured with a deformation-absorbing mechanism such as a pair of slots extending from a forward edge reawardly inboard of the lamination adhesive patches. When the multi-layer cap shingle is bent over a roof ridge, the slots of the bottom layer of shingle material narrow in width to account for the fact that the bottom layer must bend around an arc of slightly smaller radius than the top layer of shingle material.Type: ApplicationFiled: June 29, 2020Publication date: October 15, 2020Inventors: Luis Duque, Ming-Liang Shiao, Sudhir Railkar
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Patent number: 10787814Abstract: A multi-layer cap shingle for installation along a ridge, hip, or rake of a roof includes a forward exposure area and a rear headlap area. The multi-layer cap shingle includes at least two layers of shingle material, a top layer and a bottom layer each having opposed edges. The layers are bonded together with patches of lamination adhesive adjacent their opposed edges. The bottom layer is configured with a deformation-absorbing mechanism such as a pair of slots extending from a forward edge reawardly inboard of the lamination adhesive patches. When the multi-layer cap shingle is bent over a roof ridge, the slots of the bottom layer of shingle material narrow in width to account for the fact that the bottom layer must bend around an arc of slightly smaller radius than the top layer of shingle material.Type: GrantFiled: June 8, 2017Date of Patent: September 29, 2020Assignee: Building Materials Investment CorporationInventors: Luis Duque, Ming-Liang Shiao, Sudhir Railkar