Patents by Inventor Sudhir Railkar

Sudhir Railkar has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20140260001
    Abstract: A solar roof shingle for providing AC electrical power when exposed to sunlight includes a shingle frame having a bottom panel supportable on a roof deck, a top panel, and a thickness between the bottom panel and the top panel. The solar roof shingle also includes a solar collector mounted to and covering at least a portion to the top panel of the shingle frame, with the solar panel producing DC electrical energy at DC terminals when the solar collector is exposed to sunlight. A nano-inverter is disposed within the shingle frame between the bottom panel and the top panel and is electrically coupled to the DC terminals. The nano-inverter converts DC electrical energy to AC electrical energy available at AC terminals mounted to the shingle frame. The nano-inverter has a maximum power rating of 150 Watts or less so that it produces substantially less heat during operation allowing the thickness of the solar roof shingle to approach that of a standard roofing shingle.
    Type: Application
    Filed: March 13, 2014
    Publication date: September 18, 2014
    Applicant: Building Materials Investment Corporation
    Inventors: Matti KIIK, Daniel E. Boss, Tommy F. Rodrigues, Sudhir Railkar
  • Publication number: 20140265609
    Abstract: A solar panel array comprises a first plurality of solar panels arranged side-by-side in a first course and a second plurality of solar panels arranged side-by-side in a second course, the second course partially overlapping the first course. Electrical energy produced by each solar panel of the array is aggregated with the electrical energy produced by the other solar panels of the array without physical electrical contacts between the solar panels. In one embodiment, contactless inductive couplers are used to couple the electrical energies of the panels together.
    Type: Application
    Filed: March 13, 2014
    Publication date: September 18, 2014
    Inventors: Tommy F. Rodrigues, Sudhir Railkar, Daniel E. Boss, Adem Chich
  • Publication number: 20140259999
    Abstract: A solar roofing panel has a rectangular body with solar cells exposed on the upper surface of the body and an electrical junction box on the lower surface of body along the forward edge portion thereof. A cutout is formed in the upper edge portion of the rectangular body at a corner thereof. When a plurality of solar panels are arranged on a roof in courses with an upper course partially overlapping a lower course, the junction boxes of roofing panels in the upper course are disposed in the cutouts of roofing panels of the lower course. Accordingly, the solar roofing panels present a low profile mimicking the profile of slate-style shingles.
    Type: Application
    Filed: March 15, 2013
    Publication date: September 18, 2014
    Applicant: Building Materials Investment Corporation
    Inventors: Tommy F. Rodrigues, Sudhir Railkar, Walter Zarate, Matti Kiik
  • Publication number: 20140259998
    Abstract: A solar ridge vent includes an elongated laterally flexible panel having edge portions and ventilation grids extending along the edge portions. Channel members extend along the edge portions of the panel and define channels that have channel openings facing inwardly. The channels are sized to receive edges of auxiliary components to hold the auxiliary components on the ridge vent. The auxiliary components may be ridge cap shingles, slate cap shingles, light emitting emergency location panels, or fluid heating panels. In a preferred embodiment, solar power generating panels are configured to be mounted on the ridge vent with its edges held in the channels. A remote electrical box has chargeable batteries, a power inverter, and an AC outlet to provide electrical power in an emergency.
    Type: Application
    Filed: March 13, 2013
    Publication date: September 18, 2014
    Inventors: Sudhir Railkar, Walter Zarate, Matti Kiik
  • Patent number: 8808076
    Abstract: An impeller exhaust ridge vent is provided for covering a ridge slot formed along the ridge of a roof. The ridge vent has an elongated laterally flexible center panel with edge portions along which vents are formed. Standoffs can depend from the bottom of the center panel for supporting the center panel a predetermined distance above the roof deck so that attic air can vent through the ridge slot, beneath the center panel, and exit through the vents. A base panel can be provided to cover the roof deck and form a smooth substantially sealed air duct for passage of the air. Upstanding wind baffles are disposed outboard of and spaced from the vents. One or more tangential impellers is rotatably mounted in the pace between the vents and wind baffles and can be free spinning or driven by an electric motor. Rotation of the tangential impellers creates a cross-flow fan effect that draws air forcibly from beneath the center panel and exhausts it to ambience. The attic space is thereby actively ventilated.
    Type: Grant
    Filed: November 14, 2006
    Date of Patent: August 19, 2014
    Assignee: Building Materials Investment Corporation
    Inventors: Adem Chich, Sudhir Railkar, Walter Zarate, Brian Duffy
  • Publication number: 20140179220
    Abstract: Ridge vents and deck covers are disclosed that have a fibrous mesh mat and a moisture barrier. The mesh mat may be contoured to define a variety of structures and may have regions of relatively higher fiber density and regions of relatively lower fiber density. Solar cells may be exposed on the ridge vents to collect solar energy when the vents are exposed to sunlight.
    Type: Application
    Filed: December 19, 2013
    Publication date: June 26, 2014
    Applicant: Building Materials Investment Corporation
    Inventors: Sudhir Railkar, Adem Chich, Walter Zarate, Dave Scott
  • Patent number: 8740678
    Abstract: A ridge vent with powered forced air ventilation is configured to be installed along the ridge of a roof covering an elongated ridge slot on either side of the ridge. A blower is mounted in a blower opening formed at a predetermined location along the ridge vent on one side of the ridge and includes a blower housing forming an inlet within the attic and an outlet oriented to force air upwardly through the vent slot to be expelled through the ridge vent. A pair of baffles are hingedly secured to the blower housing adjacent its outlet and can be attached to a roof deck to secure the blower and help to isolate its outlet from the attic space below. An impeller is disposed in the housing and is driven by an electric motor.
    Type: Grant
    Filed: November 20, 2009
    Date of Patent: June 3, 2014
    Assignee: Building Materials Investment Corporation
    Inventors: Sudhir Railkar, Walter Zarate, Adem Chich
  • Patent number: 8713860
    Abstract: A solar insert for shingled roofs includes an insert with a generally wedge-shaped body designed to be installed beneath a shingle and a face that is exposed and extends along a lower edge of the shingle. The face preferably is angled with respect to the shingle and a solar collector in the form of a thin-film solar strip is mounted to and extends along the face. The inserts of multiple shingles are electrically coupled together to form an electrical grid for aggregating the electrical energy of the individual solar collectors and delivering it to a remote location for storage or use. In a second embodiment, a shingle has a solar collector strip mounted to its surface extending along a forward edge of the shingle, and in another, the solar collector surrounds the tabs of their shingles. The solar collectors not only generate electrical energy from the sun; they also enhance the appearance of a shingled roof by providing a look of increased thickness and texture.
    Type: Grant
    Filed: May 20, 2013
    Date of Patent: May 6, 2014
    Assignee: Building Materials Investment Corporation
    Inventors: Sudhir Railkar, Adem Chich
  • Publication number: 20140102519
    Abstract: A solar panel system includes a plurality of solar modules that produce DC electrical energy when exposed to sunlight. Each of the solar modules includes a frame, a photovoltaic panel mounted to the frame, and an electrical coupling for outputting the DC electrical energy from the photovoltaic panel. The solar modules are mounted to the deck of a roof having a ridge and a ridge vent extending at least partially along and covering the ridge of the roof. One or more micro-inverters is located beneath the ridge vent and each is electrically connected to a bank of two or more solar modules selected from the plurality of solar modules. The micro-inverters on the roof convert the DC electrical energy produced by the photovoltaic panels to AC electrical energy, and the AC electrical energy is aggregated from the micro-inverters and delivered to a remote electrical system.
    Type: Application
    Filed: October 10, 2013
    Publication date: April 17, 2014
    Applicant: Building Materials Investment Corporation
    Inventors: Tommy F. Rodrigues, Sudhir Railkar, Daniel E. Boss, David J. Gennrich, Cory Boudreau, Daniel Roger Nett, Kent J. Kallsen
  • Publication number: 20140090696
    Abstract: A solar module for a roof covering system that generates electrical power from sunlight includes a frame having a bottom surface supported on a deck of a roof, a top surface, and a thickness between the bottom surface and the top surface. The solar module also includes a solar element mounted to the top surface of the frame which has an upper surface. a micro-inverter mounted to the top surface of the frame and to the side of the solar element, and a raised access panel that is removably coupled to the frame to surround the micro-inverter. The raised access panel has an access panel top surface that is elevated above the upper surface of the solar element. The top surface of the frame forms a water shedding surface below the micro-inverter for directing water away from the roof.
    Type: Application
    Filed: October 1, 2013
    Publication date: April 3, 2014
    Applicant: Building Materials Investment Corporation
    Inventors: Tommy F. Rodrigues, Sudhir Railkar, Daniel E. Boss, David J. Gennrich, Cory Boudreau, Daniel R. Nett, Kent J. Kallsen
  • Publication number: 20140090695
    Abstract: A roof-mounted solar power system for generating electrical power that includes a plurality of solar modules adapted for generating electrical power from sunlight, and with each of the plurality of solar modules having substantially the same size, aspect ratio and surface coloring. The plurality of solar modules are mounted on the deck of a roof to form a bank of solar modules having at least one irregular edge. The solar power system further includes one or more non-power generating edge treatments having substantially the same size, aspect ratio and surface coloring as the solar modules and that are adapted for installation along the irregular edge. Each edge treatment is adapted for a cutting away of at least one corner thereof to smooth the irregular edge of the bank of solar modules to a regular edge.
    Type: Application
    Filed: October 1, 2013
    Publication date: April 3, 2014
    Applicant: Building Materials Investment Corporation
    Inventors: Tommy F. Rodrigues, Sudhir Railkar, Daniel E. Boss, David J. Gennrich, Cory Boudreau, Daniel R. Nett, Kent J. Kallsen
  • Publication number: 20140090697
    Abstract: A roof integrated solar panel system includes a plurality of solar panel modules, each modules having a frame, a photovoltaic panel mounted to the frame, and a micro-inverter mounted to the frame to one side of the photovoltaic panel and accessible from the top of the frame. The solar panel modules are installable on a roof in aligned or staggered courses to form the solar panel system, and with the installed courses of modules together forming a water barrier protecting the roof.
    Type: Application
    Filed: October 2, 2013
    Publication date: April 3, 2014
    Applicant: Building Materials Investment Corporation
    Inventors: Tommy F. Rodrigues, Sudhir Railkar, Daniel E. Boss, David J. Gennrich, Cory Boudreau, Daniel R. Nett, Kent J. Kallsen
  • Patent number: 8678058
    Abstract: This invention relates to a novel thermoplastic profile roofing strip and an apparatus for welding the thermoplastic profile roofing strip to a thermoplastic roofing membrane.
    Type: Grant
    Filed: May 11, 2012
    Date of Patent: March 25, 2014
    Assignee: Building Materials Investment Corporation
    Inventors: Harley F. Cummings, Sudhir Railkar
  • Publication number: 20130263534
    Abstract: A solar insert for shingled roofs includes an insert with a generally wedge-shaped body designed to be installed beneath a shingle and a face that is exposed and extends along a lower edge of the shingle. The face preferably is angled with respect to the shingle and a solar collector in the form of a thin-film solar strip is mounted to and extends along the face. The inserts of multiple shingles are electrically coupled together to form an electrical grid for aggregating the electrical energy of the individual solar collectors and delivering it to a remote location for storage or use. In a second embodiment, a shingle has a solar collector strip mounted to its surface extending along a forward edge of the shingle, and in another, the solar collector surrounds the tabs of their shingles. The solar collectors not only generate electrical energy from the sun; they also enhance the appearance of a shingled roof by providing a look of increased thickness and texture.
    Type: Application
    Filed: May 20, 2013
    Publication date: October 10, 2013
    Inventors: Sudhir Railkar, Adem Chich
  • Patent number: 8528269
    Abstract: A fascia vent for a roof structure includes a fascia board for attachment along the lower ends of roof rafters that support a roof deck above an attic space. The fascia vent has an exposed outside face and an inside face at least partly exposed to the attic space. A plurality of slots are formed along the inside face of the fascia board with a lower end of the slots communicating with ambience along the bottom edge of the fascia board and an upper end of the slots communicating with the attic space. In use, hot air vented from the attic is replaced by fresh air that flows through the lower ends of the slots and into the attic space.
    Type: Grant
    Filed: August 19, 2008
    Date of Patent: September 10, 2013
    Assignee: Building Materials Investment Corporation
    Inventors: Adem Chich, Edward C. Villela, Sudhir Railkar
  • Patent number: 8528270
    Abstract: A fascia vent for a roof structure includes a fascia board for attachment along the lower ends of roof rafters that support a roof deck above an attic space. The fascia vent has an exposed outside face and an inside face at least partly exposed to the attic space. In one embodiment, a plurality of slots are formed along the inside face of the fascia board with a lower end of the slots communicating with ambience along the bottom edge of the fascia board and an upper end of the slots communicating with the attic space. In another embodiment, a plurality of spaced vent pockets are formed in the inside face and a slot is formed along the bottom edge of the fascia vent communicating with the vent pockets. In use, hot air vented from the attic is replaced by fresh air that flows through the fascia vent and into the attic space.
    Type: Grant
    Filed: July 9, 2009
    Date of Patent: September 10, 2013
    Assignee: Building Materials Investment Corporation
    Inventors: Adem Chich, Sudhir Railkar, Walter Zarate
  • Patent number: 8468754
    Abstract: A solar insert for shingled roofs includes an insert with a generally wedge-shaped body designed to be installed beneath a shingle and a face that is exposed and extends along a lower edge of the shingle. The face preferably is angled with respect to the shingle and a solar collector in the form of a thin-film solar strip is mounted to and extends along the face. The inserts of multiple shingles are electrically coupled together to form an electrical grid for aggregating the electrical energy of the individual solar collectors and delivering it to a remote location for storage or use. In a second embodiment, a shingle has a solar collector strip mounted to its surface extending along a forward edge of the shingle, and in another, the solar collector surrounds the tabs of their shingles. The solar collectors not only generate electrical energy from the sun; they also enhance the appearance of a shingled roof by providing a look of increased thickness and texture.
    Type: Grant
    Filed: January 7, 2010
    Date of Patent: June 25, 2013
    Assignee: Building Materials Investment Corporation
    Inventors: Sudhir Railkar, Adem Chich
  • Patent number: 8381450
    Abstract: This invention relates to a novel thermoplastic profile roofing strip and an apparatus for welding the thermoplastic profile roofing strip to a thermoplastic roofing membrane.
    Type: Grant
    Filed: December 31, 2009
    Date of Patent: February 26, 2013
    Assignee: Building Materials Investment Corporation
    Inventors: Harley F. Cummings, Sudhir Railkar
  • Patent number: 8322089
    Abstract: A ridge ventilation system includes a plurality of ridge vent sections configured to be arranged end-to-end along the ridge of a roof covering a vent slot formed therealong. Each ridge vent section has an elongated longitudinally flexible top panel with a central portion, edge portions terminating at extreme edges of the top panel, and ventilation grids extending beneath and along the edge portions spaced from extreme edges thereof. The space between the extreme edges of the top panel and the ventilation grids forms or defines an overhang configured to receive edges of shingles in a course of shingles installed next to the vent section and to inhibit the edges of the shingles from rising up. The ridge vent sections also have depending deflectors for deflecting blowing rain and snow that might enter through the ventilation grids and filter fabric may be affixed to the bottom of the ridge vent sections to provide additional deflection of rain and snow.
    Type: Grant
    Filed: October 20, 2010
    Date of Patent: December 4, 2012
    Assignee: Building Materials Investment Corporation
    Inventors: Sudhir Railkar, Adem Chich, Walter Zarate, Jeffrey Avitabile, Breck Hudson, Tim Manasterski
  • Patent number: 8313597
    Abstract: Embodiments disclosed herein provide a novel and cost effective application of a thermoplastic heat-welding rod for welding thermoplastic standing seam profiles and other similar materials to thermoplastic roofing membrane, and providing secure attachment without roof penetration and profile/membrane separation. In addition, embodiments disclosed herein provide a welding attachment or apparatus for performing such heat-welding of thermoplastic materials. In one embodiment, an apparatus for welding a thermoplastic profile strip to a thermoplastic membrane may comprise a first nozzle configured to direct hot air along a portion of a first longitudinal edge of a horizontal base of a thermoplastic profile strip placed on a thermoplastic membrane. Also, such an apparatus may comprise a second nozzle configured to direct hot air along a portion of a second, opposing longitudinal edge of the thermoplastic profile strip.
    Type: Grant
    Filed: April 29, 2010
    Date of Patent: November 20, 2012
    Assignee: Building Materials Investment Corporation
    Inventors: Li-Ying Yang, Sudhir Railkar, Yogesh Patel