Patents by Inventor Takahiro Sugioka

Takahiro Sugioka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20030121412
    Abstract: A shoe for a swash plate type compressor disposed between a swash plate and a corresponding one of a plurality of pistons, the shoe being characterized by comprising: a base body formed of an aluminum alloy; and a metal plating film which covers at least a portion of a surface of the base body.
    Type: Application
    Filed: December 11, 2002
    Publication date: July 3, 2003
    Inventors: Manabu Sugiura, Takahiro Sugioka, Shino Ohkubo, Akira Onoda, Tomohiro Murakami, Minoru Mera
  • Patent number: 6584886
    Abstract: A compressor performing a compression action and having a sliding location where one member slides with respect to another member, wherein the sliding portion is formed with sliding layers comprised of a binder comprised of polyetheretherketone and a solid lubricant dispersed in the binder.
    Type: Grant
    Filed: July 18, 2001
    Date of Patent: July 1, 2003
    Assignee: Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
    Inventors: Manabu Sugiura, Takayuki Kato, Takahiro Sugioka, Masahiro Kawaguchi, Hiroaki Kayukawa
  • Patent number: 6581507
    Abstract: A single-headed piston type swash plate compressor able to prevent wear of a coating when using a swash plate having a coating on a swash plate substrate to improve the slidability and in turn able to exhibit greater durability, wherein the swash plate is comprised of a swash plate substrate made of a ferrous material and a coating formed on at least one compression chamber side for improving the slidability with the ferrous material and wherein at least one shoe is comprised of a shoe substrate made of an aluminum-based material having a specific gravity smaller than that of the ferrous metal and coatings formed on the surfaces of the shoe substrate for improving the slidability.
    Type: Grant
    Filed: July 2, 2001
    Date of Patent: June 24, 2003
    Assignee: Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
    Inventors: Hideki Mizutani, Manabu Sugiura, Kiyohiro Yamada, Masahiro Kawaguchi, Takayuki Kato, Takahiro Sugioka
  • Patent number: 6568918
    Abstract: A swash plate slides on a plurality of shoes. A lubrication coating is applied to the swash plate. The lubrication coating includes a non-graphite solid lubricant, a transfer adjusting agent, and a resin binder. The transfer adjusting agent adjusts the amount of the solid lubricant that is transferred from the swash plate to the shoes. The materials and quantities of the coating are chosen to extend the life of the parts.
    Type: Grant
    Filed: September 13, 2001
    Date of Patent: May 27, 2003
    Assignee: Kabushiki Kaisha Tokyo Jidoshokki
    Inventors: Takahiro Sugioka, Takayuki Kato, Tetsuji Yamaguchi
  • Publication number: 20030096134
    Abstract: A sliding member for a compressor, comprising a base body formed of a material which contains aluminum as a major component, and an electroless nickel plating layer formed on a surface of the base body and containing phosphorous (P) and boron (B), wherein the improvement comprises: the electroless nickel plating layer being a non heat-treated layer containing the phosphorous in an amount of 0.5-5.0 wt. % and the boron in an amount of 0.05-0.2 wt. %.
    Type: Application
    Filed: November 12, 2002
    Publication date: May 22, 2003
    Applicant: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Manabu Sugiura, Takahiro Sugioka, Akira Onoda, Tomohiro Murakami, Shino Ohkubo
  • Publication number: 20030089223
    Abstract: A sliding member comprising at least one sliding layer including a solid lubricant and at least one thermosetting resin with which particles of the solid lubricant are held together, the solid lubricant containing 10-40 vol. % of polytetrafluoroethylene. A sliding device comprising: at least one first sliding member each including at least one sliding layer which includes a solid lubricant and at least one thermosetting resin with which particles of the solid lubricant are held together, the solid lubricant containing 10-40 vol. % of polytetrafluoroethylene; and at least one second sliding member plated with a nickel-based composition; and wherein the at least one first sliding member and the at least one second sliding member slide relative to each other.
    Type: Application
    Filed: September 30, 2002
    Publication date: May 15, 2003
    Applicant: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Takahiro Sugioka, Akira Onoda, Minoru Mera, Tomohiro Murakami, Manabu Sugiura
  • Publication number: 20030000379
    Abstract: A shoe for use in a swash plate type compressor, interposed between a swash plate and a piston, has a plane sliding surface, a spherical sliding surface and a side surface. The plane sliding surface, which is substantially a plane, slides with respect to the swash plate. The spherical sliding surface, which is substantially a part of sphere surface, slides with respect to the piston. The side surface is provided between the plane sliding surface and the spherical sliding surface. The side surface includes a chamfered surface adjacent to the plane sliding surface. An angle between the chamfered surface and the extended plane sliding surface ranges from 20° to 80°.
    Type: Application
    Filed: May 1, 2002
    Publication date: January 2, 2003
    Inventors: Manabu Sugiura, Takahiro Sugioka, Akira Onoda, Tomohiro Murakami, Shino Okubo
  • Publication number: 20020178904
    Abstract: A shoe for use in a swash plate type compressor, interposed between a swash plate and a piston, has a base member and metal plating layer. The base member is made of aluminum alloy. The metal plating layer coats at least a part of surface of the base member. The thickness of the metal plating layer ranges from 20 &mgr;m to 150 &mgr;m.
    Type: Application
    Filed: April 24, 2002
    Publication date: December 5, 2002
    Inventors: Manabu Sugiura, Takahiro Sugioka, Akira Onoda, Tomohiro Murakami, Shino Okubo
  • Publication number: 20020178908
    Abstract: A piston-type compressor has gaskets located between a cylinder blocks and front and rear housings mated to the cylinder blocks. The front and rear housings are made of magnesium alloy, and cylinder blocks are made of aluminum. The gaskets are constituted of resilient material and contain white carbon or a mixture of white carbon and black carbon to provide a superior electrical non-conductivity. The gaskets electrically isolate the housings and cylinder blocks so as to prevent a galvanic corrosion at surfaces where the two different metals of the compressor components are jointed.
    Type: Application
    Filed: May 29, 2002
    Publication date: December 5, 2002
    Inventors: Takayuki Kato, Takahiro Sugioka, Shigeo Fukushima
  • Publication number: 20020166611
    Abstract: A method of producing a shoe for a swash plate type compressor, the shoe being disposed between a swash plate and a piston of the swash plate type compressor and formed of an aluminum alloy, the method comprising: a main forging step of forging a blank for producing the shoe into a roughly-shaped precursor shoe; a thermal refining step of thermally refining the roughly-shaped precursor shoe; and a size-adjustment forging step of forging the roughly-shaped precursor shoe which has been thermally refined, into a size-adjusted shoe.
    Type: Application
    Filed: May 9, 2002
    Publication date: November 14, 2002
    Inventors: Manabu Sugiura, Takahiro Sugioka, Akira Onoda, Tomohiro Murakami, Shino Ohkubo
  • Publication number: 20020159893
    Abstract: A swash plate type variable displacement compressor has a housing, a drive shaft, a swash plate and a piston. The housing includes a cylinder block, a front housing, and a rear housing. The drive shaft is rotatably supported by the housing. The swash plate is connected to the drive shaft, and is integrally rotatable with the drive shaft and tiltable relative to the drive shaft. The piston engages with the swash plate through a pair of shoes. Rotation of the drive shaft is converted to reciprocation of the piston through the swash plate and the shoes, and the displacement of the compressor is adjusted by varying the inclination angle of the swash plate with respect to the axis of the drive shaft. The swash plate includes a base member made of copper series and a sliding layer coating a sliding surface of the base member with respect to the shoes.
    Type: Application
    Filed: April 18, 2002
    Publication date: October 31, 2002
    Inventors: Manabu Sugiura, Takayuki Kato, Hideki Mizutani, Takahiro Sugioka, Akira Onoda, Tomohiro Murakami, Shino Okubo
  • Publication number: 20020157533
    Abstract: Lubricating films are formed on end surfaces of a swash plate, respectively. The lubricating films make slide contact with shoes, respectively. The lubricating films are made of a copper based material which contains bismuth but does not contain lead. A good slide contact characteristic may be obtained while restricting the amount of lead to be used.
    Type: Application
    Filed: February 18, 2002
    Publication date: October 31, 2002
    Applicant: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Manabu Sugiura, Masahiro Kawaguchi, Takahiro Sugioka, Akira Onoda, Shino Okubo, Tomohiro Murakami
  • Publication number: 20020159895
    Abstract: Lubricating films are formed on end surfaces of a swash plate, respectively. The lubricating films make slide contact with shoes, respectively. The lubricating films are composed of a copper based material containing no lead, and solid lubricant other than lead is contained the copper based material. A good slide contact characteristic may be obtained while using no lead.
    Type: Application
    Filed: February 27, 2002
    Publication date: October 31, 2002
    Inventors: Manabu Sugiura, Takahiro Sugioka, Akira Onoda, Shino Okubo, Tomohiro Murakami
  • Publication number: 20020152888
    Abstract: A compressor includes pistons, each of which is coupled to a swash plate through a pair of shoes. The swash plate rotates integrally with a drive shaft. The shoes convert the rotation of the swash plate to the reciprocation of the piston. A lubricating coating made of copper-based material is formed on parts of the swash plate along which the shoes slide. The copper-based material includes silicon. The shoes smoothly slide on the swash plate, which is coated by the lubricating coating that uses minimum amount of lead.
    Type: Application
    Filed: April 18, 2002
    Publication date: October 24, 2002
    Inventors: Manabu Sugiura, Takahiro Sugioka, Akira Onoda, Tomohiro Murakami, Shino Okubo
  • Publication number: 20020067996
    Abstract: A swash plate slides on a plurality of shoes. A lubrication coating is applied to the swash plate. The lubrication coating includes a non-graphite solid lubricant, a transfer adjusting agent, and a resin binder. The transfer adjusting agent adjusts the amount of the solid lubricant that is transferred from the swash plate to the shoes. The materials and quantities of the coating are chosen to extend the life of the parts.
    Type: Application
    Filed: September 13, 2001
    Publication date: June 6, 2002
    Inventors: Takahiro Sugioka, Takayuki Kato, Tetsuji Yamaguchi
  • Publication number: 20020046647
    Abstract: Compressors may preferably include a swash plate coupled to a drive shaft, so that the swash plate will rotate in response to rotation of the drive shaft. A piston is preferably disposed within a cylinder bore. A shoe preferably couples the piston to the swash plate, so the piston will reciprocate within the cylinder bore in order to compress a refrigerant in response to rotation of the swash plate. The shoe preferably comprises a main body, a metallic hard layer at least partially disposed on the main body and an anti-friction layer at least partially disposed on the metallic hard layer. The main body preferably comprises a spherical surface portion and a substantially flat surface portion and comprises aluminum. The metallic hard layer preferably has a hardness of at least HV 300 based upon the Vickers hardness scale and is disposed on at least one of the spherical surface portion and the substantially flat surface portion. The anti-friction layer preferably comprises a metal and a solid lubricating agent.
    Type: Application
    Filed: December 4, 2001
    Publication date: April 25, 2002
    Inventors: Manabu Sugiura, Shino Okubo, Tomohiro Murakami, Takahiro Sugioka, Akira Onoda
  • Publication number: 20020046646
    Abstract: Compressor may preferably include a swash plate coupled to a drive shaft, so that the swash plate will rotates in response to rotation of the drive shaft. A piston is preferably disposed within a cylinder bore. A shoe preferably couples the piston to the swash plate, so the piston will reciprocate within the cylinder bore in order to compress a refrigerant in response to rotation of the swash plate. The shoe preferably comprises a main body, a metallic hard layer at least partially disposed on the main body and an anti-friction layer at least partially disposed on the metallic hard layer. The main body preferably comprises a spherical surface portion and a substantially flat surface portion and comprises aluminum. The metallic hard layer preferably has a hardness of at least HV 300 based upon the Vickers hardness scale and is disposed on at least one of the spherical surface portion and the substantially flat surface portion.
    Type: Application
    Filed: December 5, 2001
    Publication date: April 25, 2002
    Inventors: Manabu Sugiura, Shino Okubo, Tomohiro Murakami, Takahiro Sugioka, Akira Onoda
  • Patent number: 6357340
    Abstract: A coat layer formed on the outer perimeter side surface of a piston comprises a fluorocarbon resin and a binder as main components, and further contains 0.05-12% by volume of a wear resistance additive with a Mohs hardness of 2.0-5.0. This provides a piston compressor piston having a coat layer with excellent wear resistance.
    Type: Grant
    Filed: February 18, 2000
    Date of Patent: March 19, 2002
    Assignee: Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
    Inventors: Takayuki Kato, Takahiro Sugioka, Shigeo Fukushima, Jiro Yamashita, Tetsuji Yamaguchi
  • Publication number: 20020025259
    Abstract: A compressor performing a compression action and having a sliding location where one member slides with respect to another member, wherein the sliding portion is formed with sliding layers comprised of a binder comprised of polyetheretherketone and a solid lubricant dispersed in the binder.
    Type: Application
    Filed: July 18, 2001
    Publication date: February 28, 2002
    Applicant: Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
    Inventors: Manabu Sugiura, Takayuki Kato, Takahiro Sugioka, Masahiro Kawaguchi, Hiroaki Kayukawa
  • Publication number: 20020020286
    Abstract: A single-headed piston type swash plate compressor able to prevent wear of a coating when using a swash plate having a coating on a swash plate substrate to improve the slidability and in turn able to exhibit greater durability, wherein the swash plate is comprised of a swash plate substrate made of a ferrous material and a coating formed on at least one compression chamber side for improving the slidability with the ferrous material and wherein at least one shoe is comprised of a shoe substrate made of an aluminum-based material having a specific gravity smaller than that of the ferrous metal and coatings formed on the surfaces of the shoe substrate for improving the slidability.
    Type: Application
    Filed: July 2, 2001
    Publication date: February 21, 2002
    Applicant: Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
    Inventors: Hideki Mizutani, Manabu Sugiura, Kiyohiro Yamada, Masahiro Kawaguchi, Takayuki Kato, Takahiro Sugioka