Patents by Inventor Taku Okamoto

Taku Okamoto has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20190302049
    Abstract: The inequality Voff<Va<Vb is satisfied, assuming that Va is a first voltage applied to a preliminary oxygen concentration control unit at a time of a first operation thereof, Vb is a second voltage applied to the preliminary oxygen concentration control unit at a time of a second operation thereof, and Voff is a voltage applied thereto at a time when the preliminary oxygen concentration control unit is stopped.
    Type: Application
    Filed: March 27, 2019
    Publication date: October 3, 2019
    Inventors: Taku OKAMOTO, Nobukazu IKOMA
  • Patent number: 10428717
    Abstract: Provided is a method for diagnosing whether an oxidation catalyst has degraded, based on an output value from one diagnostic sensor with higher accuracy. When a ratio of nitrogen monoxide that is oxidized by a catalyst and discharged downstream of the catalyst as nitrogen dioxide, with respect to nitrogen monoxide contained in an exhaust gas supplied upstream of the catalyst in an exhaust path is defined as a NO conversion rate, a diagnostic sensor configured to output an electromotive force corresponding to the NO conversion rate as a diagnostic output is provided downstream of the catalyst in the exhaust path, and whether the catalyst has degraded beyond an acceptable limit is diagnosed by comparing the diagnostic output with a threshold value predetermined depending on a temperature of the catalyst.
    Type: Grant
    Filed: July 3, 2017
    Date of Patent: October 1, 2019
    Assignee: NGK Insulators, Ltd.
    Inventors: Kosuke Monna, Taku Okamoto, Noriko Hirata
  • Patent number: 10429338
    Abstract: A gas sensor in which an electrode is prevented from being poisoned is provided. A mixed-potential type gas sensor includes a sensor element composed a solid electrolyte. The sensor element includes: a measurement gas introduction space having an open end at a distal end and extending in a longitudinal direction; a sensing electrode provided on an inner side of the measurement gas introduction space; and a heater configured to heat the sensor element. The concentration of the gas component is determined based on a potential difference between the sensing electrode and a reference electrode, while the heater heats the sensor element so that a place having a temperature higher than the temperature of the sensing electrode and the melting point of a poisoning substance exists between the open end and the sensing electrode and the temperature decreases toward the sensing electrode.
    Type: Grant
    Filed: August 25, 2017
    Date of Patent: October 1, 2019
    Assignee: NGK Insulators, Ltd.
    Inventors: Taku Okamoto, Noriko Hirata, Yuki Nakayama, Kosuke Monna
  • Publication number: 20190285571
    Abstract: A sensor element includes an element main body having an oxygen ion-conducting solid electrolyte body, a detection electrode which is disposed on an outer surface of the element main body and contains Pt and Au, a reference electrode which is disposed in the element main body, a connecting terminal for detection electrode which is disposed on the outside of the element main body, a lead portion for detection electrode which contains Pt, is disposed on the outside of the element main body, and electrically connects between the detection electrode and the connecting terminal for detection electrode, a lower insulating layer which is disposed between the lead portion for detection electrode and the element main body and insulates the two from each other, and an upper insulating layer which covers a surface of the lead portion for detection electrode and has a porosity of 10% or less.
    Type: Application
    Filed: March 11, 2019
    Publication date: September 19, 2019
    Inventors: Taku OKAMOTO, Akira SASAKI
  • Patent number: 10416111
    Abstract: A mixed-potential type gas sensor capable of preferably determining the concentration of THC including a kind of gas having a large C number is provided. A sensor element composed of an oxygen-ion conductive solid electrolyte is provided with, on its surface, a sensing electrode formed of a cermet of Pt, Au, and an oxygen-ion conductive solid electrolyte, and includes a reference electrode and a porous surface protective layer that covers at least said sensing electrode. An Au abundance ratio on a surface of noble metal particles forming the sensing electrode is 0.3 or more. The surface protective layer has a porosity of 28% to 40%, a thickness of 10 to 50 ?m, and an area ratio of a coarse pore having a pore size of 1 ?m or larger of 50% or more; or has a porosity of 28% to 40% and a thickness of 10 to 35 ?m.
    Type: Grant
    Filed: June 1, 2017
    Date of Patent: September 17, 2019
    Assignee: NGK INSULATORS, LTD.
    Inventors: Taku Okamoto, Noriko Hirata, Yuki Nakayama, Kosuke Monna
  • Publication number: 20190277797
    Abstract: A mixed-potential type gas sensor includes: a first sensing electrode containing a Pt—Au alloy and a second sensing electrode containing Pt, both sensing electrodes being provided on the surface of a sensor element made of an oxygen-ion conductive solid electrolyte; a reference electrode provided inside the sensor element to be made contact with air; a first protective layer group covering the first sensing electrode; a second protective layer group covering the second sensing electrode; and concentration identification element configured to identify the concentration of a sensing target gas component based on potential differences between both of the first sensing electrode and the second sensing electrode and the reference electrode. The response times of the first and second sensing electrodes are both equal to or shorter than 10 seconds, and the response time difference therebetween is 2 seconds or shorter.
    Type: Application
    Filed: March 11, 2019
    Publication date: September 12, 2019
    Inventor: Taku OKAMOTO
  • Publication number: 20190277795
    Abstract: A mixed-potential gas sensor includes: a first sensing electrode containing a Pt—Au alloy and a second sensing electrode containing Pt, the first and second sensing electrodes being provided on a surface of a sensor element made of an oxygen-ion conductive solid electrolyte on one leading end part side; a reference electrode provided inside the sensor element to be made contact with air; a protective cover that surrounds the one leading end part of the sensor element and into which measurement gas flows; and concentration identification element configured to identify a concentration of a sensing target gas component based on potential differences between both of the first sensing electrode and the second sensing electrode and the reference electrode. The first and second sensing electrodes are disposed so that the measurement gas flowing into the protective cover reaches the first sensing electrode earlier than the second sensing electrode.
    Type: Application
    Filed: March 11, 2019
    Publication date: September 12, 2019
    Inventor: Taku OKAMOTO
  • Patent number: 10400649
    Abstract: A slope ?t1HC in a linear area of sensor output characteristics for a mixed atmosphere of CO and THC and a slope ?t1NH in the linear area of the sensor output characteristics for NH3 are specified in advance at a time when a time t1 has elapsed since a start of use of an engine. In performing calibration of an NH3 sensor when a time t2 (greater than the time t1) has elapsed, a slope ?t2HC in the linear area of the sensor output characteristics for the mixed atmosphere is specified, a value ?t2NH is calculated from an equation ?t2NH=?t2HC/(?t1HC/?t1NH), and the calculated value ?t2NH is determined as a new slope in the linear area of the sensor output characteristics for an NH3 gas.
    Type: Grant
    Filed: January 5, 2018
    Date of Patent: September 3, 2019
    Assignee: NGK Insulators, Ltd.
    Inventors: Taku Okamoto, Kosuke Monna, Nobuhiko Mori
  • Publication number: 20190250123
    Abstract: A particular-gas concentration-measuring apparatus measures a particular gas concentration being the concentration of a particular gas in a measurement-object gas. The particular-gas concentration-measuring apparatus is included a particular-gas concentration derivation unit. The particular-gas concentration derivation unit causes an electromotive-force acquisition unit to acquire an electromotive force and derives a correction value compensating for the difference between a correction-value derivation electromotive force that is the electromotive force and the reference electromotive force at a correction-value derivation time. The correction-value derivation time is time during which a sensing electrode is exposed to a correction-value derivation gas, the correction-value derivation gas being the measurement-object gas that is under the condition where neither ammonia nor a combustible gas is assumed to be included.
    Type: Application
    Filed: January 31, 2019
    Publication date: August 15, 2019
    Inventor: Taku OKAMOTO
  • Patent number: 10329988
    Abstract: An apparatus for measuring ammonia concentration measures ammonia concentration in a target gas with a sensor element including a mixed potential cell. The apparatus for measuring ammonia concentration includes an electromotive force acquisition section, an oxygen concentration acquisition section, and an ammonia concentration derivation section. The ammonia concentration derivation section derives the ammonia concentration in the target gas from the relationship represented by formula (1): EMF=? loga(pNH3)?? logb(pO2)+? logc(pNH3)×logd(pO2)+B?? (1) (where EMF: an electromotive force of the mixed potential cell, ?, ?, ?, and B: constants (provided that each of ?, ?, and ??0), a, b, c, and d: any base (provided that each of a, b, c, and d?1, and each of a, b, c, and d>0), pNH3: the ammonia concentration in the target gas, and pO2: the oxygen concentration in the target gas).
    Type: Grant
    Filed: October 18, 2017
    Date of Patent: June 25, 2019
    Assignee: NGK Insulators, Ltd.
    Inventors: Taku Okamoto, Yoshinobu Nakada, Kosuke Monna
  • Publication number: 20190154628
    Abstract: A sensor element includes: a sensing cell including a sensing electrode and a reference electrode; an oxygen pump cell configured to pump out oxygen in an internal space when a predetermined voltage is applied between an inner side pump electrode formed facing to the internal space and an outer side pump electrode formed on an outer surface of the sensor element; and a heater capable of heating the sensing cell and the oxygen pump cell. The concentration of a target gas component in measurement gas is specified based on a sensor output generated at the sensing cell and a pump current at the oxygen pump cell while the heater heats the sensing cell to a temperature of 400° C. to 600° C. and heats the oxygen pump cell to a temperature of 580° C. to 850° C. determined in accordance with a diffusion resistance provided to the measurement gas by a gas introduction part.
    Type: Application
    Filed: January 22, 2019
    Publication date: May 23, 2019
    Inventors: Yuki NAKAYAMA, Noriko HIRATA, Taku OKAMOTO, Kosuke MONNA
  • Publication number: 20190025244
    Abstract: A gas sensor includes a sensor element made of an oxygen-ion conductive solid electrolyte and is configured to determine a concentration of a measurement target gas component based on a sensitivity characteristic as a predetermined functional relation held between a sensor output and the concentration of the gas component. The sensor output is a potential difference generated between a sensing electrode of the sensor element heated to a predetermined sensor drive temperature and a reference electrode. At the reference electrode, Au is concentrated at a predetermined maldistribution degree on the surface of a noble metal particle. In the present invention, the sensitivity characteristic is calibrated so as to suit the maldistribution degree at the reference electrode, based on the value of a predetermined alternative maldistribution degree index acquired in a non-destructive manner by performing predetermined measurement while the sensor element is heated to the predetermined temperature.
    Type: Application
    Filed: July 16, 2018
    Publication date: January 24, 2019
    Inventors: Taku OKAMOTO, Yuki NAKAYAMA, Soichiro YOSHIDA
  • Publication number: 20180356364
    Abstract: A method of inspecting an electrode provided in a gas sensor element includes the steps of: producing, in advance, a calibration curve representing a relation between an Au maldistribution degree defined based on a ratio of an area of a portion at which Au is exposed on a noble metal particle surface and calculated from a result of XPS or AES analysis on an inspection target electrode, and a predetermined alternative maldistribution degree index correlated with the Au maldistribution degree and acquired in a non-destructive manner from the gas sensor element heated to a predetermined temperature; acquiring a value of the alternative maldistribution degree index for the inspection target electrode of the gas sensor element while the gas sensor element is heated to the predetermined temperature; and determining whether the Au maldistribution degree satisfies a predetermined standard based on the calibration curve and the acquired inspection value.
    Type: Application
    Filed: June 4, 2018
    Publication date: December 13, 2018
    Inventors: Taku OKAMOTO, Yuki NAKAYAMA, Soichiro YOSHIDA
  • Patent number: 10125657
    Abstract: Provided is a method for accurately diagnosing a degree of degradation of an oxidation catalyst. A target gas detecting element configured to output an electromotive force corresponding to a concentration of a target gas is provided downstream of a catalyst in an exhaust path of an internal combustion engine. A maximum change amount of an electromotive force after the introduction of a gas atmosphere for diagnosis into the catalyst is set as a diagnosis index value. The gas atmosphere has been intentionally created in the engine and includes a target gas having a concentration higher than the concentration of a target gas in a steady operation state of the engine. The index value is then compared with a threshold corresponding to the temperature of the catalyst to diagnosis whether degradation exceeding an acceptable degree has occurred in the catalyst.
    Type: Grant
    Filed: March 9, 2017
    Date of Patent: November 13, 2018
    Assignee: NGK INSULATORS, LTD.
    Inventors: Kosuke Monna, Taku Okamoto, Takayuki Sakurai, Noriko Hirata
  • Patent number: 10125656
    Abstract: Provided is a method for accurately diagnosing a degree of degradation of an oxidation catalyst. A target gas detecting element configured to output an electromotive force corresponding to a concentration of a target gas is provided downstream of a catalyst in an exhaust path of an internal combustion engine. A sum of change amounts of an electromotive force in a time-variable profile thereof after the introduction of a gas atmosphere for diagnosis into the catalyst is set as a diagnosis index value. The gas atmosphere has been intentionally created in the engine and includes a target gas having a concentration higher than the concentration of a target gas during a steady operation state of the engine. The index value is then compared with a threshold corresponding to the temperature of the catalyst to diagnosis whether degradation exceeding an acceptable degree has occurred in the catalyst.
    Type: Grant
    Filed: March 8, 2017
    Date of Patent: November 13, 2018
    Assignee: NGK INSULATORS, LTD.
    Inventors: Kosuke Monna, Taku Okamoto, Takayuki Sakurai, Noriko Hirata
  • Publication number: 20180209873
    Abstract: A method of diagnosing a degree of degradation of a catalyst located along an exhaust path of an internal combustion engine, and oxidizing or adsorbing a target gas included in an exhaust gas and including at least one of HC and CO is disclosed. The method includes: a) determining whether an oxygen concentration of the exhaust gas is in a range of 15% to 20% or whether the oxygen concentration is 10% or more and varies in a range of ±2% or less of a predetermined value in a predetermined period of time; and b) diagnosing whether the catalyst is degraded when criteria in the step a) are satisfied. The step b) is performed by comparing a diagnostic indicator value calculated using an output value from a target gas detection component provided at a location downstream from the catalyst and a threshold corresponding to temperature of the catalyst.
    Type: Application
    Filed: January 12, 2018
    Publication date: July 26, 2018
    Inventors: Kosuke MONNA, Taku OKAMOTO
  • Publication number: 20180195426
    Abstract: A slope ?t1HC in a linear area of sensor output characteristics for a mixed atmosphere of CO and THC and a slope ?t1NH in the linear area of the sensor output characteristics for NH3 are specified in advance at a time when a time t1 has elapsed since a start of use of an engine. In performing calibration of an NH3 sensor when a time t2 (greater than the time t1) has elapsed, a slope ?t2HC in the linear area of the sensor output characteristics for the mixed atmosphere is specified, a value ?t2NH is calculated from an equation ?t2NH=?t2HC/(?t1HC/?t1NH), and the calculated value ?t2NH is determined as a new slope in the linear area of the sensor output characteristics for an NH3 gas.
    Type: Application
    Filed: January 5, 2018
    Publication date: July 12, 2018
    Inventors: Taku OKAMOTO, Kosuke MONNA, Nobuhiko MORI
  • Publication number: 20180128771
    Abstract: A gas sensor includes a sensor element made of an oxygen-ion conductive solid electrolyte, at least one electrode provided to the sensor element so as to contact a measurement gas, and a controller configured to control the gas sensor. The sensor element is heated, by a heater provided to the sensor element, at a temperature higher than an operating temperature set in advance for a predetermined time period at start of the gas sensor, and then the temperature of the sensor element is decreased to the operating temperature.
    Type: Application
    Filed: October 27, 2017
    Publication date: May 10, 2018
    Inventors: Taku OKAMOTO, Noriko HIRATA, Yuki NAKAYAMA
  • Publication number: 20180112582
    Abstract: An apparatus for measuring ammonia concentration measures ammonia concentration in a target gas with a sensor element including a mixed potential cell. The apparatus for measuring ammonia concentration includes an electromotive force acquisition section, an oxygen concentration acquisition section, and an ammonia concentration derivation section. The ammonia concentration derivation section derives the ammonia concentration in the target gas from the relationship represented by formula (1): EMF=? loga(pNH3)?? logb(pO2)+? logc(pNH3)×logd(pO2)+B??(1) (where EMF: an electromotive force of the mixed potential cell, ?, ?, ?, and B: constants (provided that each of ?, ?, and ??0), a, b, c, and d: any base (provided that each of a, b, c, and d?1, and each of a, b, c, and d>0), pNH3: the ammonia concentration in the target gas, and pO2: the oxygen concentration in the target gas).
    Type: Application
    Filed: October 18, 2017
    Publication date: April 26, 2018
    Inventors: Taku OKAMOTO, Yoshinobu NAKADA, Kosuke MONNA
  • Publication number: 20180112583
    Abstract: A apparatus 70 for measuring combustible-gas concentration includes an electromotive force acquisition section 75 configured to acquire information about an electromotive force of a mixed potential cell 55 while a detection electrode 51 is exposed to a target gas, an oxygen concentration acquisition section 76 configured to acquire information about oxygen concentration pO2 in the target gas, and a control section 72. The control section 72 derives combustible-gas concentration pTHC in the target gas from the acquired information about the electromotive force EMF, the acquired information about the oxygen concentration pO2, and the relationship represented by formula (1): EMF=? loga(pTHC)?? logb(pO2)+B??(1) where ?, ?, and B each represent a constant, and a and b each represent any base (provided that a?1, a>0, b?1, and b>0).
    Type: Application
    Filed: August 10, 2017
    Publication date: April 26, 2018
    Inventors: Taku OKAMOTO, Yoshinobu NAKADA, Kosuke MONNA