Patents by Inventor Taku Okamoto

Taku Okamoto has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20180113103
    Abstract: A apparatus 70 for measuring ammonia concentration includes an electromotive force acquisition section 75 configured to acquire information about an electromotive force EMF of a mixed potential cell 55 while a detection electrode 51 is exposed to a target gas, an oxygen concentration acquisition section 76 configured to acquire information about oxygen concentration pO2 in the target gas, and a control section 72. The control section 72 derives ammonia concentration pNH3 in the target gas from the acquired information about the electromotive force EMF, the acquired information about the oxygen concentration pO2, and the relationship represented by formula (1): EMF=? loga(pNH3)?? logb(pO2)+B??(1) where ?, ?, and B each represent a constant, and a and b each represent any base (provided that a?1, a>0, b?1, and b>0).
    Type: Application
    Filed: August 10, 2017
    Publication date: April 26, 2018
    Inventors: Taku OKAMOTO, Yoshinobu NAKADA, Kosuke MONNA
  • Patent number: 9954232
    Abstract: Provided is a fuel cell as a fired body including a porous plate-like support substrate having a gas flow path formed therein, and a power generation element part provided on a principal surface of the support substrate, the power generation element part including at least a fuel electrode, a solid electrolyte, and an air electrode laminated in this order. The generation of cracks in the support substrate has a strong correlation with a “surface roughness of a wall surface of a gas flow” of the fuel cell in a state of a reductant. When the surface roughness of the wall surface of the gas flow path is 0.16 to 5.2 in terms of an arithmetic average roughness Ra in a state in which the fuel cell is a reductant that has been subjected to heat treatment in a reducing atmosphere, the generation of the cracks can be suppressed.
    Type: Grant
    Filed: May 2, 2013
    Date of Patent: April 24, 2018
    Assignee: NGK Insulators, Ltd.
    Inventors: Taku Okamoto, Makoto Ohmori
  • Publication number: 20180100828
    Abstract: Provided is a gas sensor having simpler configuration than a conventional multi-gas sensor, and being capable of measuring NOx and NH3 simultaneously. In the gas sensor determining a NOx concentration in a measurement gas based on a pump current flowing between a NOx measurement electrode and an outer pump electrode, the outer pump electrode has catalytic activity inactivated for NH3 so that a sensor element further includes a NH3 sensor part having a mixed potential cell constituted by the outer pump electrode, a reference electrode, and a solid electrolyte between these electrodes, and determination of a NH3 concentration based on a potential difference occurring between the outer pump electrode and the reference electrode and determination of a NOx concentration based on the pump current and the NH3 concentration can be performed simultaneously or selectively when the sensor element is heated to 400° C. or higher and 600° C. or lower.
    Type: Application
    Filed: October 6, 2017
    Publication date: April 12, 2018
    Inventors: Taku OKAMOTO, Nobuhiko MORI, Yuki NAKAYAMA
  • Publication number: 20180094564
    Abstract: In a gas sensor determining a NOx concentration in a measurement gas based on a pump current flowing between a NOx measurement electrode and an outer pump electrode, the outer pump electrode has catalytic activity inactivated for HC and CO, so that a sensor element further includes a HC sensor part having a mixed potential cell constituted by the outer pump electrode, a reference electrode, and a solid electrolyte between these electrodes, and a HC mode for determining a HC concentration in the measurement gas based on a potential difference between the outer pump electrode and the reference electrode when the sensor element is heated to a temperature which is 400° C. or higher and 650° C. or lower and a NOx mode for determining a NOx concentration in the measurement gas based on the pump current can selectively be performed based on the temperature of the sensor element.
    Type: Application
    Filed: September 19, 2017
    Publication date: April 5, 2018
    Inventors: Taku OKAMOTO, Nobuhiko MORI, Yuki NAKAYAMA, Noriko HIRATA
  • Publication number: 20180088074
    Abstract: A gas sensor that is unlikely to have Au evaporation from an external electrode even when used under a high temperature atmosphere is provided. The gas sensor includes a sensor element mainly made of an oxygen-ion conductive solid electrolyte; an external electrode provided on the sensor element and containing a Pt—Au alloy; and an electrode evaporation preventing film provided on the sensor element while being insulated from the sensor element and separated from the external electrode, and made of Au or a Pt—Au alloy having an Au composition ratio not smaller than an Au composition ratio of the Pt—Au alloy contained in the external electrode. A protection cover is provided so that at least part of the sensor element, at which the external electrode and the electrode evaporation preventing film is positioned, is inside the protection cover, and so that a measurement gas is introduced inside the protection cover.
    Type: Application
    Filed: September 19, 2017
    Publication date: March 29, 2018
    Inventors: Taku OKAMOTO, Yuki NAKAYAMA, Noriko HIRATA
  • Publication number: 20180074009
    Abstract: A sensor element includes a NOx sensor part, a NH3 gas sensor part, and a single common electrode shared by the both parts. The former has a pump cell including a measurement electrode facing an internal space, a pump electrode formed on a surface of the element, and a solid electrolyte therebetween. The latter includes a sensing electrode formed on a surface of the element and having catalytic activity inactivated for a NH3 gas. The common electrode is located to be in contact with a reference gas. The NOx concentration is determined based on a potential difference occurring between the sensing electrode and the common electrode, and a current flowing through the pump cell in a state of controlling a voltage applied across the electrodes to maintain a potential difference between the measurement electrode and the common electrode constant.
    Type: Application
    Filed: September 7, 2017
    Publication date: March 15, 2018
    Inventors: Taku OKAMOTO, Nobuhiko MORI, Takayuki SEKIYA
  • Publication number: 20180059046
    Abstract: A gas sensor in which an electrode is prevented from being poisoned is provided. A mixed-potential type gas sensor includes a sensor element composed a solid electrolyte. The sensor element includes: a measurement gas introduction space having an open end at a distal end and extending in a longitudinal direction; a sensing electrode provided on an inner side of the measurement gas introduction space; and a heater configured to heat the sensor element. The concentration of the gas component is determined based on a potential difference between the sensing electrode and a reference electrode, while the heater heats the sensor element so that a place having a temperature higher than the temperature of the sensing electrode and the melting point of a poisoning substance exists between the open end and the sensing electrode and the temperature decreases toward the sensing electrode.
    Type: Application
    Filed: August 25, 2017
    Publication date: March 1, 2018
    Inventors: Taku OKAMOTO, Noriko HIRATA, Yuki NAKAYAMA, Kosuke MONNA
  • Publication number: 20180010506
    Abstract: Provided is a method for diagnosing whether an oxidation catalyst has degraded, based on an output value from one diagnostic sensor with higher accuracy. When a ratio of nitrogen monoxide that is oxidized by a catalyst and discharged downstream of the catalyst as nitrogen dioxide, with respect to nitrogen monoxide contained in an exhaust gas supplied upstream of the catalyst in an exhaust path is defined as a NO conversion rate, a diagnostic sensor configured to output an electromotive force corresponding to the NO conversion rate as a diagnostic output is provided downstream of the catalyst in the exhaust path, and whether the catalyst has degraded beyond an acceptable limit is diagnosed by comparing the diagnostic output with a threshold value predetermined depending on a temperature of the catalyst.
    Type: Application
    Filed: July 3, 2017
    Publication date: January 11, 2018
    Inventors: Kosuke MONNA, Taku OKAMOTO, Noriko HIRATA
  • Publication number: 20180011051
    Abstract: A mixed-potential type gas sensor capable of preferably determining the concentration of THC including a kind of gas having a large C number is provided. A sensor element composed of an oxygen-ion conductive solid electrolyte is provided with, on its surface, a sensing electrode formed of a cermet of Pt, Au, and an oxygen-ion conductive solid electrolyte, and includes a reference electrode and a porous surface protective layer that covers at least said sensing electrode. An Au abundance ratio on a surface of noble metal particles forming the sensing electrode is 0.3 or more. The surface protective layer has a porosity of 28% to 40%, a thickness of 10 to 50 ?m, and an area ratio of a coarse pore having a pore size of 1 ?m or larger of 50% or more; or has a porosity of 28% to 40% and a thickness of 10 to 35 ?m.
    Type: Application
    Filed: June 1, 2017
    Publication date: January 11, 2018
    Inventors: Taku OKAMOTO, Noriko HIRATA, Yuki NAKAYAMA, Kosuke MONNA
  • Publication number: 20170276051
    Abstract: Provided is a method for accurately diagnosing a degree of degradation of an oxidation catalyst. A target gas detecting element configured to output an electromotive force corresponding to a concentration of a target gas is provided downstream of a catalyst in an exhaust path of an internal combustion engine. A sum of change amounts of an electromotive force in a time-variable profile thereof after the introduction of a gas atmosphere for diagnosis into the catalyst is set as a diagnosis index value. The gas atmosphere has been intentionally created in the engine and includes a target gas having a concentration higher than the concentration of a target gas during a steady operation state of the engine. The index value is then compared with a threshold corresponding to the temperature of the catalyst to diagnosis whether degradation exceeding an acceptable degree has occurred in the catalyst.
    Type: Application
    Filed: March 8, 2017
    Publication date: September 28, 2017
    Inventors: Kosuke MONNA, Taku OKAMOTO, Takayuki SAKURAI, Noriko HIRATA
  • Publication number: 20170276052
    Abstract: Provided is a method for accurately diagnosing a degree of degradation of an oxidation catalyst. A target gas detecting element configured to output an electromotive force corresponding to a concentration of a target gas is provided downstream of a catalyst in an exhaust path of an internal combustion engine. A maximum change amount of an electromotive force after the introduction of a gas atmosphere for diagnosis into the catalyst is set as a diagnosis index value. The gas atmosphere has been intentionally created in the engine and includes a target gas having a concentration higher than the concentration of a target gas in a steady operation state of the engine. The index value is then compared with a threshold corresponding to the temperature of the catalyst to diagnosis whether degradation exceeding an acceptable degree has occurred in the catalyst.
    Type: Application
    Filed: March 9, 2017
    Publication date: September 28, 2017
    Inventors: Kosuke MONNA, Taku OKAMOTO, Takayuki SAKURAI, Noriko HIRATA
  • Publication number: 20170184538
    Abstract: Provided is a gas sensor which is capable of preferably sensing an ammonia gas, and has excellent durability. A mixed-potential gas sensor includes a sensor element composed of an oxygen-ion conductive solid electrolyte, and a heater provided inside the element. The sensor element includes on a surface thereof a sensing electrode formed of a cermet including Pt, Au and an oxygen-ion conductive solid electrolyte, and also includes a reference electrode formed of a cermet of Pt and an oxygen-ion conductive solid electrolyte, and a porous electrode protective layer whose porosity is 5 to 40% covering at least the sensing electrode. The Au abundance ratio in a surface of noble metal particles forming the sensing electrode is 0.4 or more. The concentration of an ammonia gas is determined on the basis of a potential difference occurring between the sensing electrode and the reference electrode when the sensor element is disposed in a measurement gas and heated to 400° C. to 800° C.
    Type: Application
    Filed: December 6, 2016
    Publication date: June 29, 2017
    Inventors: Taku OKAMOTO, Takayuki SAKURAI, Noriko HIRATA, Yuki NAKAYAMA
  • Publication number: 20170167994
    Abstract: Provided is a method of suitably judging necessity of a recovering process carried out on a mixed-potential gas sensor based on an extent of reversible deterioration occurring in a sensing electrode. The method includes the steps of: (a) performing impedance measurement between a sensing electrode exposed to a measurement gas and a reference electrode exposed to a reference atmosphere, which are provided in the gas sensor; and (b) judging necessity of a recovering process based on electrode reaction resistance or a diagnosis parameter correlating with the electrode reaction resistance wherein the electrode reaction resistance and the diagnosis parameter are obtained based on a result of the impedance measurement. The two steps are intermittently or periodically repeated during use of the gas sensor, and it is judged that a recovering process is necessary when the judge parameter satisfies a predetermined threshold condition in the step (b).
    Type: Application
    Filed: December 2, 2016
    Publication date: June 15, 2017
    Inventors: Taku OKAMOTO, Yuki NAKAYAMA, Kosuke MONNA, Osamu NAKASONE
  • Publication number: 20170138891
    Abstract: A gas sensor capable of measuring a high concentration range is provided. A sensing electrode provided in a sensor element of a mixed-potential gas sensor for measuring the concentration of a predetermined component in a measurement gas is formed of a cermet including a noble metal and an oxygen-ion conductive solid electrolyte. The noble metal includes Pt and Au. A Au abundance ratio, which is an area ratio of a portion covered with Au to a portion at which Pt is exposed in a surface of noble metal particles forming the sensing electrode, is 0.1 or more and less than 0.3.
    Type: Application
    Filed: November 10, 2016
    Publication date: May 18, 2017
    Inventors: Noriko HIRATA, Taku OKAMOTO, Yuki NAKAYAMA, Osamu NAKASONE
  • Publication number: 20170138894
    Abstract: A mixed-potential gas sensor for measuring a concentration of a predetermined gas component of a measurement gas includes sensing electrodes mainly made of an oxygen-ion conductive solid electrolyte and located on a surface of a sensor element, and at least one reference electrode including a cermet including Pt and an oxygen-ion conductive solid electrolyte. The sensing electrodes each include a cermet including a noble metal and an oxygen-ion conductive solid electrolyte. The noble metal includes Pt and Au. A Au abundance ratio, which is an area ratio of a portion covered with the Au to a portion at which the Pt is exposed in a surface of noble metal particles forming each of the sensing electrodes, differs among the sensing electrodes. The gas sensor determines a concentration of the predetermined gas component based on a potential difference between each of the sensing electrodes and the at least one reference electrode.
    Type: Application
    Filed: October 11, 2016
    Publication date: May 18, 2017
    Inventors: Taku OKAMOTO, Noriko HIRATA, Yuki NAKAYAMA, Osamu NAKASONE
  • Publication number: 20170138893
    Abstract: A gas sensor with excellent detection sensitivity is provided. A sensing electrode, which is provided in a mixed-potential gas sensor for measuring a concentration of a predetermined gas component of a measurement gas to sense the predetermined gas component, is formed of a cermet of a noble metal and an oxygen-ion conductive solid electrolyte. The noble metal includes Pt and Au. A range of at least 1.5 nm from a surface of a noble metal particle included in the sensing electrode is a Au enriched region having a Au concentration of 10% or more.
    Type: Application
    Filed: November 9, 2016
    Publication date: May 18, 2017
    Inventors: Yuki NAKAYAMA, Noriko HIRATA, Taku OKAMOTO, Osamu NAKASONE
  • Patent number: 9620805
    Abstract: A solid oxide fuel cell includes a first cell, a second cell and an interconnector. The first cell and the second cell respectively include an anode containing NiO and CaZrO3, a cathode, and a solid electrolyte layer disposed between the anode and the cathode. The interconnector is connected to the anode of the first cell and the current collector of the second cell. The interconnector contains LaCaCrO3. The molar ratio of Ca to Zr in the anode is greater than 1.0.
    Type: Grant
    Filed: November 14, 2012
    Date of Patent: April 11, 2017
    Assignee: NGK INSULATORS, LTD.
    Inventors: Taku Okamoto, Hiroshi Hayashi, Takashi Ryu, Toshihiro Yoshida, Yuto Yamada
  • Publication number: 20160223487
    Abstract: Provided is a gas sensor capable of accurately obtaining the concentrations of water vapor and carbon dioxide in up to a high concentration range. The diffusion resistance from a gas inlet to a first internal space is 370/cm to 100/cm. The oxygen partial pressure of the first internal space is adjusted to 10?12 atm to 10?30 atm. A first measuring pumping cell adjusts the oxygen partial pressure of a second internal space such that hydrogen generated by the decomposition of water vapor selectively burns. A second measuring pumping cell adjusts the oxygen partial pressure on the surface of a second measuring internal electrode such that all of the carbon monoxide generated by the decomposition of carbon dioxide burns on the surface. The concentrations of water vapor and carbon dioxide are based on the magnitude of a current flowing between the first or second measuring internal electrode and the external electrode.
    Type: Application
    Filed: January 14, 2016
    Publication date: August 4, 2016
    Inventors: Taku OKAMOTO, Osamu NAKASONE, Yuki NAKAYAMA
  • Publication number: 20160216229
    Abstract: Provided is a gas sensor capable of accurately obtaining the concentration of water vapor of a measurement gas. A main pumping cell adjusts an oxygen partial pressure of a first internal space such that all of the water vapor of a measurement gas is decomposed in the first internal space. A measuring pumping cell adjusts an oxygen partial pressure of a second internal space such that hydrogen generated by the decomposition of water vapor selectively burns. A metal component of a measuring internal electrode contains an alloy of gold and a noble metal other than gold. A gold abundance ratio of the metal component on the surface of the measuring internal electrode is 25 at % or higher. The concentration of water vapor is identified based on the magnitude of a current flowing between the measuring internal electrode and an external electrode.
    Type: Application
    Filed: January 14, 2016
    Publication date: July 28, 2016
    Inventors: Taku OKAMOTO, Osamu NAKASONE, Yuki NAKAYAMA
  • Patent number: 8865364
    Abstract: A solid oxide fuel cell includes two or more power generating elements each having a cathode, an anode, and an electrolyte layer placed between the cathode and the anode; an interconnector electrically connecting the power generating elements and containing a chromite-based material; and a sealing portion provided between the electrolyte layer and the interconnector and not containing either Ni or ZrO2.
    Type: Grant
    Filed: October 28, 2011
    Date of Patent: October 21, 2014
    Assignee: NGK Insulators, Ltd.
    Inventors: Toshihiro Yoshida, Takashi Ryu, Taku Okamoto, Masaru Nishitoba, Makoto Ohmori