Patents by Inventor Tamaki Sato

Tamaki Sato has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8017307
    Abstract: A method for manufacturing a minute structure comprises a step of forming an ionizing radiation decomposing type positive type resist layer including a methyl isopropenyl ketone as a first positive type photosensitive material layer, a step of forming an ionizing radiation decomposing type positive type resist layer including a photosensitive material of a copolymer as a second positive type photosensitive material layer to be sensitized by an ionizing radiation of a second wavelength range on the first positive type photosensitive material layer, a step of forming a desired pattern in the above-mentioned second positive type photosensitive material layer, and development using a developing solution, and then, a step of forming a desired pattern in the above-mentioned first positive type photosensitive material layer to form a convex shape pattern.
    Type: Grant
    Filed: June 27, 2005
    Date of Patent: September 13, 2011
    Assignee: Canon Kabushiki Kaisha
    Inventors: Masahiko Kubota, Takumi Suzuki, Tamaki Sato, Ryoji Kanri, Maki Hatta, Kazuhiro Asai, Shoji Shiba, Hiroe Ishikura, Akihiko Okano
  • Publication number: 20110206861
    Abstract: This invention relates to a manufacturing method of a liquid discharge head comprising: forming an active energy ray-curable resin layer on a surface of a substrate on which discharge energy generating elements are formed, attaching a material permeable to active energy rays onto a surface of the active energy ray-curable resin layer, pressing against the material permeable to active energy rays, a master mold being transparent to the active energy rays and having protrusions corresponding to a pattern of discharge ports so as to transfer the protrusions to the material permeable to active energy rays, selectively irradiating the active energy ray-curable resin layer with active energy rays according to a pattern of liquid flow paths so as to cure the active energy ray-curable resin layer, removing the master mold, and removing uncured portions of the active energy ray-curable resin layer.
    Type: Application
    Filed: December 2, 2009
    Publication date: August 25, 2011
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Yoshikazu Saito, Hiroe Ishikura, Takumi Suzuki, Tamaki Sato, Hirono Yoneyama, Masafumi Morisue, Ryoji Kanri
  • Patent number: 7985531
    Abstract: Provided is a method of producing an ink jet head including: providing the substrate which includes a through hole which forms the supply opening, and a layer that covers an opening of the through hole on a side of the one surface of the substrate; forming a protective film so that the protective film covers a side wall of the through hole and reaches the layer; depositing a photosensitive resin on the protective film; applying light from the side of the one surface of the substrate to pattern the photosensitive resin; and removing the protective film formed on a portion of the opening of the through hole on the side of the one surface of the substrate, with the patterned photosensitive resin being used as a mask.
    Type: Grant
    Filed: March 5, 2008
    Date of Patent: July 26, 2011
    Assignee: Canon Kabushiki Kaisha
    Inventors: Ryoji Kanri, Tamaki Sato
  • Patent number: 7980675
    Abstract: An ink jet head includes a substrate having an ink supply port, an ejection outlet for ejecting ink supplied through the supply port, and a flow path portion which provides fluid communication between the supply port and the ejection outlet. The flow path portion includes a near portion which is near to the substrate and a remote portion which is remote from the substrate, and a width of the near portion is different from a width of the remote portion in a sectional plane perpendicular to a direction of flow of the ink, and a stepped portion is provided between the near portion and the remote portion.
    Type: Grant
    Filed: May 2, 2007
    Date of Patent: July 19, 2011
    Assignee: Canon Kabushiki Kaisha
    Inventors: Takumi Suzuki, Masahiko Kubota, Tamaki Sato, Maki Kato, Kazuhiro Asai
  • Patent number: 7971964
    Abstract: A method for manufacturing a liquid discharge head including an energy generating element, which generates energy utilized for discharging a liquid, and a discharge portion provided at a position facing the energy generating element and having a discharge port for discharging the liquid is provided. This method includes the steps of forming a negative photosensitive resin layer used for a member that forms the discharge port on the substrate, and exposing the layer to an i-line to form the discharge portion that is tapered in a direction from the substrate to the discharge port, wherein the layer has an absorbance per 1 ?m thickness of about 0.02 to about 0.07 for light used for the exposure.
    Type: Grant
    Filed: November 16, 2007
    Date of Patent: July 5, 2011
    Assignee: Canon Kabushiki Kaisha
    Inventors: Shoji Shiba, Akihiko Okano, Yoshikazu Saito, Kazuhiro Asai, Tamaki Sato, Takumi Suzuki, Masahiko Kubota, Maki Kato, Hiroe Ishikura, Shinsuke Tsuji
  • Publication number: 20100310990
    Abstract: A method for manufacturing a structure includes the followings in this order: preparing a substrate having a positive-type photosensitive resin layer and an absorption layer that can absorb a light having a photosensitive wavelength which the positive-type photosensitive resin senses stacked thereon in this order; pressing a projecting portion of a mold having the projecting portion into two layers of the positive-type photosensitive resin layer and the absorption layer; separating the mold from the two layers; irradiating the two layers with the light from an upper face side of the two layers; removing the absorption layer; and developing the positive-type photosensitive resin layer.
    Type: Application
    Filed: May 12, 2010
    Publication date: December 9, 2010
    Applicant: CANON KABUSHIKI KAISHA
    Inventor: Tamaki Sato
  • Publication number: 20100159405
    Abstract: According to the fine pattern manufacturing method of the invention, the residue of a pattern which is obtained by pressing a mold is prevented from occurring, so that the structure can be more easily manufactured.
    Type: Application
    Filed: December 9, 2009
    Publication date: June 24, 2010
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Hiroe Ishikura, Takumi Suzuki, Tamaki Sato, Hirono Naito, Masafumi Morisue, Yoshikazu Saito, Ryoji Kanri
  • Publication number: 20100037460
    Abstract: A liquid discharge head includes a substrate having an energy generating element configured to generate energy required to discharge liquid, a discharge port configured to discharge the liquid and provided in an opposed relationship to the energy generating element, a wall member defining a chamber adapted to store the energy required to discharge liquid the energy being generated by the energy generating element, a discharge portion defining a fluid path connecting the chamber and the discharge port, a supply path facilitating supplying the liquid into the chamber, and a pair of hollow portions provided in the wall member, wherein the hollow portions oppose each other and sandwich at least the entire discharge port in a direction from the discharge port to the substrate, and the hollow portions are independent of the chamber.
    Type: Application
    Filed: October 19, 2009
    Publication date: February 18, 2010
    Applicant: Canon Kabushiki Kaisha
    Inventors: Naozumi Nabeshima, Toru Yamane, Takumi Suzuki, Masahiko Kubota, Tamaki Sato, Ryoji Kanri, Maki Hatta, Kazuhiro Asai
  • Patent number: 7629111
    Abstract: A method for manufacturing a liquid discharge head includes the steps of depositing a solid layer for forming a flow path on a substrate on which an energy generating element is arranged to generate energy that is used to discharge liquid, forming, on the substrate where the solid layer is mounted, a coating layer for coating the solid layer, forming a discharge port used to discharge a liquid, through a photolithographic process, in the coating layer formed on the solid layer, and removing the solid layer to form a flow path that communicates with the energy element and the discharge port, whereby a material used for the coating layer contains a cationically polymerizable chemical compound, a cationic photopolymerization initiator and an inhibitor of cationic photopolymerization, and whereby a material of the solid layer that forms a boundary with a portion where the discharge port of the coating layer is formed contains a copolymer of methacrylic anhydride and methacrylate ester.
    Type: Grant
    Filed: June 27, 2005
    Date of Patent: December 8, 2009
    Assignee: Canon Kabushiki Kaisha
    Inventors: Masahiko Kubota, Takumi Suzuki, Tamaki Sato, Ryoji Kanri, Maki Hatta, Kazuhiro Asai, Shoji Shiba, Etsuko Hino, Hiroe Ishikura, Akihiko Okano
  • Patent number: 7625069
    Abstract: A liquid discharge head includes a substrate having an energy generating element configured to generate energy required to discharge liquid, a discharge port configured to discharge the liquid and provided in an opposed relationship to the energy generating element, a wall member defining a chamber adapted to store the energy required to discharge liquid the energy being generated by the energy generating element, a discharge portion defining a fluid path connecting the chamber and the discharge port, a supply path facilitating supplying the liquid into the chamber, and a pair of hollow portions provided in the wall member, wherein the hollow portions oppose each other and sandwich at least the entire discharge port in a direction from the discharge port to the substrate, and the hollow portions are independent of the chamber.
    Type: Grant
    Filed: October 16, 2006
    Date of Patent: December 1, 2009
    Assignee: Canon Kabushiki Kaisha
    Inventors: Naozumi Nabeshima, Toru Yamane, Takumi Suzuki, Masahiko Kubota, Tamaki Sato, Ryoji Kanri, Maki Hatta, Kazuhiro Asai
  • Publication number: 20090267997
    Abstract: An ink jet head includes a substrate having an ink supply port; an ejection outlet for ejecting ink supplied through the supply port; a flow path portion which provides fluid communication between the supply port and the ejection outlet; wherein the flow path portion includes a near portion which is near to the substrate and a remote portion which is remote from the substrate, and a width of the near portion is different from a width of the remote portion in a sectional plane perpendicular to a direction of flow of the ink, and wherein a stepped portion is provided between the near portion and the remote portion.
    Type: Application
    Filed: May 2, 2007
    Publication date: October 29, 2009
    Applicant: Canon Kabushiki Kaisha
    Inventors: Takumi Suzuki, Masahiko Kubota, Tamaki Sato, Maki Kato, Kazuhiro Asai
  • Publication number: 20090229125
    Abstract: A manufacturing method of a liquid ejection head including an ejection outlet forming member provided with an ejection outlet for ejecting liquid and including a flow passage communicating with the ejection outlet is provided.
    Type: Application
    Filed: March 9, 2009
    Publication date: September 17, 2009
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Maki KATO, Masaki Ohsumi, Yoshinori Tagawa, Kazuhiro Asai, Masahiko Kubota, Tamaki Sato, Akihiko Okano
  • Patent number: 7560224
    Abstract: According to the present invention, there are provided an ink jet recording head capable of performing high-precision printing and recording and having a high reliability, and a method of manufacturing the head. The ink jet recording head of the present invention has: an element substrate on whose surface an ink discharge energy generating element is formed and which is made of silicon; and a thin and flat inorganic substrate in which an ink discharge port is formed in a portion disposed vertically above the ink discharge energy generating element. Furthermore, the head includes a photosensitive material layer which bonds the element substrate to the inorganic substrate and which is to constitute a wall forming an ink flow path which communicates with the ink discharge port. The inorganic substrate is laminated on the element substrate provided with the photosensitive material layer, and is thereafter provided with the ink discharge port.
    Type: Grant
    Filed: November 17, 2005
    Date of Patent: July 14, 2009
    Assignee: Canon Kabushiki Kaisha
    Inventors: Tamaki Sato, Ryoji Kanri, Masataka Kato
  • Publication number: 20090167812
    Abstract: Provided is a method of manufacturing a liquid discharge head including: forming a first pattern for forming the flow path on the substrate; forming a first coating layer which covers the first pattern; forming a hole in the first coating layer, through which the first pattern is exposed; forming a second pattern for forming the flow path on the first coating layer, such that the second pattern contacts with the first pattern through the hole; forming a second coating layer for covering the second pattern; forming the discharge port in the second coating layer; and removing the first pattern and the second pattern to form the flow path.
    Type: Application
    Filed: August 20, 2007
    Publication date: July 2, 2009
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Kazuhiro Asai, Takumi Suzuki, Masahiko Kubota, Tamaki Sato, Maki Kato
  • Publication number: 20090162797
    Abstract: A method of manufacturing a liquid ejection head includes a step of forming a layer of a positive-type photosensitive resin on a substrate; a step of forming a pattern, used to form a liquid channel, by exposing the positive-type photosensitive resin layer to light; a step of forming a photosensitive layer, used to form a discharge port-forming member, on the pattern; and a step of forming a discharge port in such a manner that the photosensitive layer is patterned by exposing the photosensitive layer to i-line. The pattern has a predetermined absorbance for i-line and contains a specific compound.
    Type: Application
    Filed: December 12, 2008
    Publication date: June 25, 2009
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Shinsuke Tsuji, Shoji Shiba, Tamaki Sato
  • Publication number: 20090136875
    Abstract: A manufacturing method of a liquid ejection head including an ejection outlet forming member provided with an ejection outlet for ejecting liquid and a flow passage communicating with the ejection outlet is constituted by the steps of: preparing a substrate on which a flow passage wall forming member for forming a part of a wall of the flow passage and a solid layer having a shape of a part of the flow passage contact each other, wherein the flow passage wall forming member has a height, from a surface of the substrate, substantially equal to that of the solid layer; providing a first layer, on the solid layer and the flow passage wall forming member, formed of a negative photosensitive resin material for forming another part of the wall of the flow passage; exposing to light a portion of the first layer correspondingly to the another part of the wall of the flow passage; providing a second layer, on the exposed first layer, formed of a negative photosensitive resin material to constitute the ejection outlet
    Type: Application
    Filed: November 11, 2008
    Publication date: May 28, 2009
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Masahiko Kubota, Tamaki Sato, Akihiko Okano, Maki Kato, Kazuhiro Asai, Masaki Ohsumi, Yoshinori Tagawa
  • Publication number: 20090133256
    Abstract: A manufacturing method of a liquid ejection head provided with a flow passage communicating with an ejection outlet for ejecting liquid includes steps of preparing a substrate on which a flow passage wall forming member for forming a part of a wall of the flow passage and a solid layer having a shape of a part of the flow passage contact each other, wherein the flow passage wall forming member has a height, from a surface of the substrate, substantially equal to that of the solid layer; providing on the solid layer a pattern having a shape of another part of the flow passage; providing a coating layer, for forming another part of the wall of the flow passage, so as to coat the pattern; providing the ejection outlet to the coating layer; and forming the flow passage by removing the solid layer and the pattern.
    Type: Application
    Filed: November 11, 2008
    Publication date: May 28, 2009
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Akihiko Okano, Maki Kato, Masaki Ohsumi, Yoshinori Tagawa, Kazuhiro Asai, Masahiko Kubota, Tamaki Sato
  • Publication number: 20080252689
    Abstract: A method for manufacturing a liquid discharge head including an energy generating element, which generates energy utilized for discharging a liquid, and a discharge portion provided at a position facing the energy generating element and having a discharge port for discharging the liquid is provided. This method includes the steps of forming a negative photosensitive resin layer used for a member that forms the discharge port on the substrate, and exposing the layer to an i-line to form the discharge portion that is tapered in a direction from the substrate to the discharge port, wherein the layer has an absorbance per 1 ?m thickness of about 0.02 to about 0.07 for light used for the exposure.
    Type: Application
    Filed: November 16, 2007
    Publication date: October 16, 2008
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Shoji Shiba, Akihiko Okano, Yoshikazu Saito, Kazuhiro Asai, Tamaki Sato, Takumi Suzuki, Masahiko Kubota, Maki Kato, Hiroe Ishikura, Shinsuke Tsuji
  • Publication number: 20080227035
    Abstract: Provided is a method of producing an ink jet head including: providing the substrate which includes a through hole which forms the supply opening, and a layer that covers an opening of the through hole on a side of the one surface of the substrate; forming a protective film so that the protective film covers a side wall of the through hole and reaches the layer; depositing a photosensitive resin on the protective film; applying light from the side of the one surface of the substrate to pattern the photosensitive resin; and removing the protective film formed on a portion of the opening of the through hole on the side of the one surface of the substrate, with the patterned photosensitive resin being used as a mask.
    Type: Application
    Filed: March 5, 2008
    Publication date: September 18, 2008
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Ryoji Kanri, Tamaki Sato
  • Patent number: 7389585
    Abstract: A method for forming an ink jet recording head includes at least a step of forming an ink flow path pattern on a substrate by a photodecomposable positive type resist resin, a step of, once executing each of the steps of applying, exposing and baking thereon a nozzle-constituting resin layer which is a negative type resist containing an optical cation polymerization starting agent and having an epoxy resin as a chief component with respect to each of an ink flow path pattern and an ink discharge port pattern, collectively developing unexposed portions on the respective nozzle-constituting resin layers, and a step of removing the formed photodecomposable resin is minimized.
    Type: Grant
    Filed: November 23, 2005
    Date of Patent: June 24, 2008
    Assignee: Canon Kabushiki Kaisha
    Inventors: Tamaki Sato, Maki Hatta, Kazuhiro Asai, Takumi Suzuki