Patents by Inventor Thomas N. Kershaw

Thomas N. Kershaw has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20030026950
    Abstract: The invention relates to embossing single-ply paper products, for example, paper towels, tissue and napkins, in which an improved embossing arrangement is used which is particularly suitable for paper products which have been processed so as to impart undulations whose axes extend in a principal undulatory direction, typically in the machine direction. The absorbent sheet typically further includes undulations which extend in the cross (transverse direction) of the web such that the absorbent sheet has a biaxially undulatory structure. The undulations may be formed by the use of an undulatory creping blade. Defined parameters accommodate: the distance at which the undulations are spaced, the total surface area of the design (embossing) elements, the width and length of the embossing elements and the aspect ratio of the elements, as well as the angular orientation of the embossing elements with respect to the undulations.
    Type: Application
    Filed: September 5, 2002
    Publication date: February 6, 2003
    Inventors: Thomas N. Kershaw, Dale T. Gracyalny
  • Publication number: 20020189773
    Abstract: A creping blade for creping a cellulosic web from a rotatable cylinder in a creping process includes first and second side faces. The first side face is at least substantially opposite to the second side file. The blade also includes an upper surface adjacent to the first and second side faces. A plurality of notches is provided along the upper surface. Each of the notches has a bottom portion and an open end defined by at least a portion of the upper surface. The notches are configured to increase the caliper of the cellulosic web when the creping blade crepes the cellulosic web from an outer surface of the rotatable cylinder. Creped paper and improved methods of manufacturing paper are also provided.
    Type: Application
    Filed: March 19, 2002
    Publication date: December 19, 2002
    Applicant: Fort James Corporation
    Inventors: Robert J. Marinack, Anthony O. Awofeso, Frank D. Harper, Thomas N. Kershaw
  • Publication number: 20020155246
    Abstract: Dispensable sheet material includes opposite side edges spaced apart from one another to define the overall width of the sheet material. Zones of weakness are spaced along the sheet material. Adjacent zones of weakness are spaced apart by a distance of from about 50% to about 200% of the overall width of the sheet material to divide the sheet material into a plurality of sheet material segments. Each of the zones of weakness comprises a plurality of perforations and frangible sheet material portions. Each of the frangible sheet material portions has a width of from about 0.3 mm to about 1.8 mm. The total width of the frangible sheet portions in each zone of weakness is from about 10% to about 30% of the overall width of the sheet material. The sheet material has an elasticity in the dispensing direction of from about 4% to about 20%. The sheet material has a dry tensile strength in the dispensing direction of from about 4,000 grams per 3 inches of width to about 12,000 grams per 3 inches of width.
    Type: Application
    Filed: April 9, 2002
    Publication date: October 24, 2002
    Applicant: Fort James Corporation
    Inventors: Douglas W. Johnson, Dale T. Gracyalny, Thomas N. Kershaw, John R. Moody
  • Patent number: 6468392
    Abstract: The present invention is a method of applying a chemical treating agent to a cellulose web. The invention is further a means of increasing the bulk, absorbency and pattern definition in an embossed cellulose web without losing softness in the web. Finally, the invention includes products produced by the foregoing processes.
    Type: Grant
    Filed: September 26, 1997
    Date of Patent: October 22, 2002
    Assignee: Fort James Corporation
    Inventors: T. Philips Oriarian, Galyn A. Schulz, Dale T. Gracyalny, Michael E. Hennes, Thomas N. Kershaw, Anthony O. Awofeso
  • Patent number: 6464120
    Abstract: Dispensable sheet material includes opposite side edges spaced apart from one another to define the overall width of the sheet material. Zones of weakness are spaced along the sheet material. Adjacent zones of weakness are spaced apart by a distance of from about 50% to about 200% of the overall width of the sheet material to divide the sheet material into a plurality of sheet material segments. Each of the zones of weakness comprises a plurality of perforations and frangible sheet material portions. Each of the frangible sheet material portions has a width of from about 0.3 mm to about 1.8 mm. The total width of the frangible sheet portions in each zone of weakness is from about 10% to about 30% of the overall width of the sheet material. The sheet material has an elasticity in the dispensing direction of from about 4% to about 20%. The sheet material has a dry tensile strength in the dispensing direction of from about 4,000 grams per 3 inches of width to about 12,000 grams per 3 inches of width.
    Type: Grant
    Filed: October 12, 2000
    Date of Patent: October 15, 2002
    Assignee: Fort James Corporation
    Inventors: Douglas W. Johnson, Dale T. Gracyalny, Thomas N. Kershaw, John R. Moody
  • Patent number: 6455129
    Abstract: The invention relates to embossing single-ply paper products, for example, paper towels, tissue and napkins, in which an improved embossing arrangement is used which is particularly suitable for paper products which have been processed so as to impart undulations whose axes extend in a principal undulatory direction, typically in the machine direction. The absorbent sheet typically further includes undulations which extend in the cross (transverse direction) of the web such that the absorbent sheet has a biaxially undulatory structure. The undulations may be formed by the use of an undulatory creping blade. Defined parameters accommodate: the distance at which the undulations are spaced, the total surface area of the design (embossing) elements, the width and length of the embossing elements and the aspect ratio of the elements, as well as the angular orientation of the embossing elements with respect to the undulations.
    Type: Grant
    Filed: November 9, 2000
    Date of Patent: September 24, 2002
    Assignee: Fort James Corporation
    Inventors: Thomas N. Kershaw, Dale T. Gracyalny
  • Patent number: 6451166
    Abstract: The present invention relates to biaxially undulatory single-ply and multi-ply tissues, single-ply and multi-ply towels, single-ply and multi-ply napkins and other personal care and cleaning products as well as novel creping blades and novel processes for the manufacture of such paper products. The present invention is directed to tissue and towel product having highly desirable bulk, appearance and softness characteristics produced by utilizing a novel undulatory creping blade having a multiplicity of serrulations formed in its rake surface which presents differentiated creping angles and/or rake angles to the web as it is being creped. The invention is also directed to a novel blade having an undulatory rake surface having trough-shaped serrulations in the rake surface of the blade. The undulatory creping blade has a multiplicity of alternating serrulated sections of either uniform depth or a multiplicity of arrays of serrulations having non-uniform depth.
    Type: Grant
    Filed: February 9, 2000
    Date of Patent: September 17, 2002
    Assignee: Fort James Corporation
    Inventors: Robert J. Marinack, Anthony O. Awofeso, Frank D. Harper, Thomas N. Kershaw
  • Patent number: 6447864
    Abstract: Dispensable sheet material includes opposite side edges spaced apart from one another to define the overall width of the sheet material. Zones of weakness are spaced along the sheet material. Adjacent zones of weakness are spaced apart by a distance of from about 50% to about 200% of the overall width of the sheet material to divide the sheet material into a plurality of sheet material segments. Each of the zones of weakness comprises a plurality of perforations and frangible sheet material portions. Each of the frangible sheet material portions has a width of from about 0.3 mm to about 1.8 mm. The total width of the frangible sheet portions in each zone of weakness is from about 10% to about 30% of the overall width of the sheet material. The sheet material has an elasticity in the dispensing direction of from about 4% to about 20%. The sheet material has a dry tensile strength in the dispensing direction of from about 4,000 grams per 3 inches of width to about 12,000 grams per 3 inches of width.
    Type: Grant
    Filed: December 19, 2000
    Date of Patent: September 10, 2002
    Assignee: Fort James Corporation
    Inventors: Douglas W. Johnson, Dale T. Gracyalny, Thomas N. Kershaw, John R. Moody
  • Patent number: 6425983
    Abstract: A creping blade for creping a cellulosic web from a rotatable cylinder in a creping process includes first and second side faces. The first side face is at least substantially opposite to the second side file. The blade also includes an upper surface adjacent to the first and second side faces. A plurality of notches is provided along the upper surface. Each of the notches has a bottom portion and an open end defined by at least a portion of the upper surface. The notches are configured to increase the caliper of the cellulosic web when the creping blade crepes the cellulosic web from an outer surface of the rotatable cylinder. Creped paper and improved methods of manufacturing paper are also provided.
    Type: Grant
    Filed: March 31, 2000
    Date of Patent: July 30, 2002
    Assignee: Fort James Corporation
    Inventors: Robert J. Marinack, Anthony O. Awofeso, Frank D. Harper, Thomas N. Kershaw
  • Patent number: 6419789
    Abstract: The present invention is a through-air-drying process for producing a fibrous web that possesses not only softness and absorbency but also strength. The method of the present invention monitors and controls the overall charge in the headbox.
    Type: Grant
    Filed: October 11, 1996
    Date of Patent: July 16, 2002
    Assignee: Fort James Corporation
    Inventors: Kang Chang Yeh, Gary L. Worry, Thomas N. Kershaw, Henry S. Ostrowski
  • Publication number: 20020074100
    Abstract: The present invention is a through-air-drying process for producing a fibrous web that possesses not only softness and absorbency but also strength. The method of the present invention monitors and controls the overall charge in the headbox.
    Type: Application
    Filed: December 20, 2001
    Publication date: June 20, 2002
    Applicant: James River Corporation
    Inventors: Kang Chang Yeh, Gary L. Worry, Thomas N. Kershaw, Henry S. Ostrowski
  • Patent number: 6348131
    Abstract: The invention relates to embossing multi-ply paper products, for example, paper towels, tissue and napkins, in which an improved embossing arrangement is used which is particularly suitable for paper products which have been processed so as to impart undulations whose axes extend in a principal undulatory direction, typically in the machine direction. The absorbent sheet typically further includes undulations which extend in the cross (transverse direction) of the web such that the absorbent sheet has a biaxially undulatory structure. The undulations may be formed by the use of an undulatory creping blade. Defined parameters accommodate: the distance at which the undulations are spaced, the total surface area of the design (embossing) elements, the width and length of the embossing elements and the aspect ratio of the elements, as well as the angular orientation of the embossing elements with respect to the undulations.
    Type: Grant
    Filed: November 9, 2000
    Date of Patent: February 19, 2002
    Assignee: Fort James Corporation
    Inventors: Thomas N. Kershaw, Dale T. Gracyalny
  • Publication number: 20010008179
    Abstract: The present invention is a method of applying a chemical treating agent to a cellulose web. The invention is further a means of increasing the bulk, absorbency and pattern definition in an embossed cellulose web without losing softness in the web. Finally, the invention includes products produced by the foregoing processes.
    Type: Application
    Filed: September 26, 1997
    Publication date: July 19, 2001
    Inventors: T. PHILIPS ORIARIAN, GALYN A. SCHULZ, DALE T. GRACYALNY, MICHAEL E. HENNES, THOMAS N. KERSHAW, ANTHONY O. AWOFESO
  • Patent number: 6228454
    Abstract: Dispensable sheet material includes opposite side edges spaced apart from one another to define the overall width of the sheet material. Zones of weakness are spaced along the sheet material. Adjacent zones of weakness are spaced apart by a distance of from about 50% to about 200% of the overall width of the sheet material to divide the sheet material into a plurality of sheet material segments. Each of the zones of weakness comprises a plurality of perforations and frangible sheet material portions. Each of the frangible sheet material portions has a width of from about 0.3 mm to about 1.8 mm. The total width of the frangible sheet portions in each zone of weakness is from about 10% to about 30% of the overall width of the sheet material. The sheet material has an elasticity in the dispensing direction of from about 4% to about 20%. The sheet material has a dry tensile strength in the dispensing direction of from about 4,000 grams per 3 inches of width to about 12,000 grams per 3 inches of width.
    Type: Grant
    Filed: May 13, 1998
    Date of Patent: May 8, 2001
    Assignee: Fort James Corporation
    Inventors: Douglas W. Johnson, Dale T. Gracyalny, Thomas N. Kershaw, John R. Moody
  • Publication number: 20010000737
    Abstract: Dispensable sheet material includes opposite side edges spaced apart from one another to define the overall width of the sheet material. Zones of weakness are spaced along the sheet material. Adjacent zones of weakness are spaced apart by a distance of from about 50% to about 200% of the overall width of the sheet material to divide the sheet material into a plurality of sheet material segments. Each of the zones of weakness comprises a plurality of perforations and frangible sheet material portions. Each of the frangible sheet material portions has a width of from about 0.3 mm to about 1.8 mm. The total width of the frangible sheet portions in each zone of weakness is from about 10% to about 30% of the overall width of the sheet material. The sheet material has an elasticity in the dispensing direction of from about 4% to about 20%. The sheet material has a dry tensile strength in the dispensing direction of from about 4,000 grams per 3 inches of width to about 12,000 grams per 3 inches of width.
    Type: Application
    Filed: December 19, 2000
    Publication date: May 3, 2001
    Applicant: Fort James Corporation
    Inventors: Douglas W. Johnson, Dale T. Gracyalny, Thomas N. Kershaw, John R. Moody
  • Patent number: 6193838
    Abstract: A one-ply paper tissue product and a method of making a one-ply paper product combining high strength and softness along with low sidedness. The paper tissue product exhibits a sidedness parameter of less than 0.3 preferably, less than 0.225, a tensile modulus of no more than 32 grams/percent strain, a GM MMD of no more than about 0.225, and a cross directional strength of at least 200 grams per 3 inches. In stratification tissues, these properties are obtained by control of stratification, particularly, chemical stratification and stratification of furnish when appropriate. The tissue has a sidedness parameter value of less than 0.3, preferably, about 0.15 to about less than 0.225. In homogenous tissue, these properties are obtained by adding a strength enhancing agent to separate furnish sources prior to the funish sources being combined, and further, optionally adding the softener to the nascent web.
    Type: Grant
    Filed: July 1, 1999
    Date of Patent: February 27, 2001
    Assignee: Fort James Corporation
    Inventors: T. Philips Oriaran, Frank D. Harper, Anthony O. Awofeso, Cristian M. Neculescu, Phuong Van Luu, Thomas N. Kershaw, Galyn A. Schulz
  • Patent number: 6183599
    Abstract: The present invention is a method of manufacturing a one-ply absorbent paper product such as a bathroom tissue. The tissue combines high strength and softness along with low sidedness. The paper product is produced as a stratified product using furnishes supplied from different headboxes. The paper is manufactured as a wet pressed, creped product. The paper tissue product made by the process of this invention exhibits a sidedness parameter of less than 0.3 preferably, less than 0.225, a tensile modulus of no more than 32 grams/percent strain, a GM MMD of no more than about 0.225, and a cross direction strength of at least 200 grams per 3 inches.
    Type: Grant
    Filed: July 1, 1999
    Date of Patent: February 6, 2001
    Assignee: Fort James Corporation
    Inventors: T. Philips Oriaran, Frank D. Harper, Anthony O. Awofeso, Cristian M. Neculescu, Phuong Van Luu, Thomas N. Kershaw, Galyn A. Schulz
  • Patent number: 6113740
    Abstract: A one-ply paper tissue product and a method of making a one-ply paper product combining high strength and softness along with low sidedness. The paper tissue product exhibits a sidedness parameter of less than 0.3 preferably, less than 0.225, a tensile modulus of no more than 32 grams/percent strain, a GM MMD of no more than about 0.225, and a cross directional strength of at least 200 grams per 3 inches. In stratification tissues, these properties are obtained by control of stratification, particularly, chemical stratification and stratification of furnish when appropriate. The tissue has a sidedness parameter value of less than 0.3, preferably, about 0.15 to about less than 0.225. In homogenous tissue, these properties are obtained by adding a strength enhancing agent to separate furnish sources prior to the funish sources being combined, and further, optionally adding the softener to the nascent web.
    Type: Grant
    Filed: July 1, 1999
    Date of Patent: September 5, 2000
    Assignee: Fort James Corporation
    Inventors: T. Philips Oriaran, Frank D. Harper, Anthony O. Awofeso, Cristian M. Neculescu, Phuong Van Luu, Thomas N. Kershaw, Galyn A. Schulz
  • Patent number: 6103063
    Abstract: A one-ply paper tissue product and a method of making a one-ply paper product combining high strength and softness along with low sidedness. The paper tissue product exhibits a sidedness parameter of less than 0.3 preferably, less than 0.225, a tensile modulus of no more than 32 grams/percent strain, a GM MMD of no more than about 0.225, and a cross directional strength of at least 200 grams per 3 inches. In stratification tissues, these properties are obtained by control of stratification, particularly, chemical stratification and stratification of furnish when appropriate. The tissue has a sidedness parameter value of less than 0.3, preferably, about 0.15 to about less than 0.225. In homogenous tissue, these properties are obtained by adding a strength enhancing agent to separate furnish sources prior to the funish sources being combined, and further, optionally adding the softener to the nascent web.
    Type: Grant
    Filed: July 1, 1999
    Date of Patent: August 15, 2000
    Assignee: Fort James Corporation
    Inventors: T. Philips Oriaran, Frank D. Harper, Anthony O. Awofeso, Christian M. Neculescu, Phuong Van Luu, Thomas N. Kershaw, Galyn A. Schulz
  • Patent number: 6096168
    Abstract: The present invention relates to biaxially undulatory single-ply and multi-ply tissues, single-ply and multi-ply towels, single-ply and multi-ply napkins and other personal care and cleaning products as well as novel creping blades and novel processes for the manufacture of such paper products. The present invention is directed to tissue and towel product having highly desirable bulk, appearance and softness characteristics produced by utilizing a novel undulatory creping blade having a multiplicity of serrulations formed in its rake surface which presents differentiated creping angles and/or rake angles to the web as it is being creped. The invention is also directed to a novel blade having an undulatory rake surface having trough-shaped serrulations in the rake surface of the blade. The undulatory creping blade has a multiplicity of alternating serrulated sections of either uniform depth or a multiplicity of arrays of serrulations having non-uniform depth.
    Type: Grant
    Filed: March 13, 1997
    Date of Patent: August 1, 2000
    Assignee: Fort James Corporation
    Inventors: Robert J. Marinack, Anthony O. Awofeso, Frank D. Harper, Thomas N. Kershaw