Patents by Inventor Thomas N. Kershaw
Thomas N. Kershaw has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20030026950Abstract: The invention relates to embossing single-ply paper products, for example, paper towels, tissue and napkins, in which an improved embossing arrangement is used which is particularly suitable for paper products which have been processed so as to impart undulations whose axes extend in a principal undulatory direction, typically in the machine direction. The absorbent sheet typically further includes undulations which extend in the cross (transverse direction) of the web such that the absorbent sheet has a biaxially undulatory structure. The undulations may be formed by the use of an undulatory creping blade. Defined parameters accommodate: the distance at which the undulations are spaced, the total surface area of the design (embossing) elements, the width and length of the embossing elements and the aspect ratio of the elements, as well as the angular orientation of the embossing elements with respect to the undulations.Type: ApplicationFiled: September 5, 2002Publication date: February 6, 2003Inventors: Thomas N. Kershaw, Dale T. Gracyalny
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Publication number: 20020189773Abstract: A creping blade for creping a cellulosic web from a rotatable cylinder in a creping process includes first and second side faces. The first side face is at least substantially opposite to the second side file. The blade also includes an upper surface adjacent to the first and second side faces. A plurality of notches is provided along the upper surface. Each of the notches has a bottom portion and an open end defined by at least a portion of the upper surface. The notches are configured to increase the caliper of the cellulosic web when the creping blade crepes the cellulosic web from an outer surface of the rotatable cylinder. Creped paper and improved methods of manufacturing paper are also provided.Type: ApplicationFiled: March 19, 2002Publication date: December 19, 2002Applicant: Fort James CorporationInventors: Robert J. Marinack, Anthony O. Awofeso, Frank D. Harper, Thomas N. Kershaw
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Publication number: 20020155246Abstract: Dispensable sheet material includes opposite side edges spaced apart from one another to define the overall width of the sheet material. Zones of weakness are spaced along the sheet material. Adjacent zones of weakness are spaced apart by a distance of from about 50% to about 200% of the overall width of the sheet material to divide the sheet material into a plurality of sheet material segments. Each of the zones of weakness comprises a plurality of perforations and frangible sheet material portions. Each of the frangible sheet material portions has a width of from about 0.3 mm to about 1.8 mm. The total width of the frangible sheet portions in each zone of weakness is from about 10% to about 30% of the overall width of the sheet material. The sheet material has an elasticity in the dispensing direction of from about 4% to about 20%. The sheet material has a dry tensile strength in the dispensing direction of from about 4,000 grams per 3 inches of width to about 12,000 grams per 3 inches of width.Type: ApplicationFiled: April 9, 2002Publication date: October 24, 2002Applicant: Fort James CorporationInventors: Douglas W. Johnson, Dale T. Gracyalny, Thomas N. Kershaw, John R. Moody
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Patent number: 6468392Abstract: The present invention is a method of applying a chemical treating agent to a cellulose web. The invention is further a means of increasing the bulk, absorbency and pattern definition in an embossed cellulose web without losing softness in the web. Finally, the invention includes products produced by the foregoing processes.Type: GrantFiled: September 26, 1997Date of Patent: October 22, 2002Assignee: Fort James CorporationInventors: T. Philips Oriarian, Galyn A. Schulz, Dale T. Gracyalny, Michael E. Hennes, Thomas N. Kershaw, Anthony O. Awofeso
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Patent number: 6464120Abstract: Dispensable sheet material includes opposite side edges spaced apart from one another to define the overall width of the sheet material. Zones of weakness are spaced along the sheet material. Adjacent zones of weakness are spaced apart by a distance of from about 50% to about 200% of the overall width of the sheet material to divide the sheet material into a plurality of sheet material segments. Each of the zones of weakness comprises a plurality of perforations and frangible sheet material portions. Each of the frangible sheet material portions has a width of from about 0.3 mm to about 1.8 mm. The total width of the frangible sheet portions in each zone of weakness is from about 10% to about 30% of the overall width of the sheet material. The sheet material has an elasticity in the dispensing direction of from about 4% to about 20%. The sheet material has a dry tensile strength in the dispensing direction of from about 4,000 grams per 3 inches of width to about 12,000 grams per 3 inches of width.Type: GrantFiled: October 12, 2000Date of Patent: October 15, 2002Assignee: Fort James CorporationInventors: Douglas W. Johnson, Dale T. Gracyalny, Thomas N. Kershaw, John R. Moody
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Patent number: 6455129Abstract: The invention relates to embossing single-ply paper products, for example, paper towels, tissue and napkins, in which an improved embossing arrangement is used which is particularly suitable for paper products which have been processed so as to impart undulations whose axes extend in a principal undulatory direction, typically in the machine direction. The absorbent sheet typically further includes undulations which extend in the cross (transverse direction) of the web such that the absorbent sheet has a biaxially undulatory structure. The undulations may be formed by the use of an undulatory creping blade. Defined parameters accommodate: the distance at which the undulations are spaced, the total surface area of the design (embossing) elements, the width and length of the embossing elements and the aspect ratio of the elements, as well as the angular orientation of the embossing elements with respect to the undulations.Type: GrantFiled: November 9, 2000Date of Patent: September 24, 2002Assignee: Fort James CorporationInventors: Thomas N. Kershaw, Dale T. Gracyalny
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Patent number: 6451166Abstract: The present invention relates to biaxially undulatory single-ply and multi-ply tissues, single-ply and multi-ply towels, single-ply and multi-ply napkins and other personal care and cleaning products as well as novel creping blades and novel processes for the manufacture of such paper products. The present invention is directed to tissue and towel product having highly desirable bulk, appearance and softness characteristics produced by utilizing a novel undulatory creping blade having a multiplicity of serrulations formed in its rake surface which presents differentiated creping angles and/or rake angles to the web as it is being creped. The invention is also directed to a novel blade having an undulatory rake surface having trough-shaped serrulations in the rake surface of the blade. The undulatory creping blade has a multiplicity of alternating serrulated sections of either uniform depth or a multiplicity of arrays of serrulations having non-uniform depth.Type: GrantFiled: February 9, 2000Date of Patent: September 17, 2002Assignee: Fort James CorporationInventors: Robert J. Marinack, Anthony O. Awofeso, Frank D. Harper, Thomas N. Kershaw
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Patent number: 6447864Abstract: Dispensable sheet material includes opposite side edges spaced apart from one another to define the overall width of the sheet material. Zones of weakness are spaced along the sheet material. Adjacent zones of weakness are spaced apart by a distance of from about 50% to about 200% of the overall width of the sheet material to divide the sheet material into a plurality of sheet material segments. Each of the zones of weakness comprises a plurality of perforations and frangible sheet material portions. Each of the frangible sheet material portions has a width of from about 0.3 mm to about 1.8 mm. The total width of the frangible sheet portions in each zone of weakness is from about 10% to about 30% of the overall width of the sheet material. The sheet material has an elasticity in the dispensing direction of from about 4% to about 20%. The sheet material has a dry tensile strength in the dispensing direction of from about 4,000 grams per 3 inches of width to about 12,000 grams per 3 inches of width.Type: GrantFiled: December 19, 2000Date of Patent: September 10, 2002Assignee: Fort James CorporationInventors: Douglas W. Johnson, Dale T. Gracyalny, Thomas N. Kershaw, John R. Moody
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Patent number: 6425983Abstract: A creping blade for creping a cellulosic web from a rotatable cylinder in a creping process includes first and second side faces. The first side face is at least substantially opposite to the second side file. The blade also includes an upper surface adjacent to the first and second side faces. A plurality of notches is provided along the upper surface. Each of the notches has a bottom portion and an open end defined by at least a portion of the upper surface. The notches are configured to increase the caliper of the cellulosic web when the creping blade crepes the cellulosic web from an outer surface of the rotatable cylinder. Creped paper and improved methods of manufacturing paper are also provided.Type: GrantFiled: March 31, 2000Date of Patent: July 30, 2002Assignee: Fort James CorporationInventors: Robert J. Marinack, Anthony O. Awofeso, Frank D. Harper, Thomas N. Kershaw
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Patent number: 6419789Abstract: The present invention is a through-air-drying process for producing a fibrous web that possesses not only softness and absorbency but also strength. The method of the present invention monitors and controls the overall charge in the headbox.Type: GrantFiled: October 11, 1996Date of Patent: July 16, 2002Assignee: Fort James CorporationInventors: Kang Chang Yeh, Gary L. Worry, Thomas N. Kershaw, Henry S. Ostrowski
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Publication number: 20020074100Abstract: The present invention is a through-air-drying process for producing a fibrous web that possesses not only softness and absorbency but also strength. The method of the present invention monitors and controls the overall charge in the headbox.Type: ApplicationFiled: December 20, 2001Publication date: June 20, 2002Applicant: James River CorporationInventors: Kang Chang Yeh, Gary L. Worry, Thomas N. Kershaw, Henry S. Ostrowski
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Patent number: 6348131Abstract: The invention relates to embossing multi-ply paper products, for example, paper towels, tissue and napkins, in which an improved embossing arrangement is used which is particularly suitable for paper products which have been processed so as to impart undulations whose axes extend in a principal undulatory direction, typically in the machine direction. The absorbent sheet typically further includes undulations which extend in the cross (transverse direction) of the web such that the absorbent sheet has a biaxially undulatory structure. The undulations may be formed by the use of an undulatory creping blade. Defined parameters accommodate: the distance at which the undulations are spaced, the total surface area of the design (embossing) elements, the width and length of the embossing elements and the aspect ratio of the elements, as well as the angular orientation of the embossing elements with respect to the undulations.Type: GrantFiled: November 9, 2000Date of Patent: February 19, 2002Assignee: Fort James CorporationInventors: Thomas N. Kershaw, Dale T. Gracyalny
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Publication number: 20010008179Abstract: The present invention is a method of applying a chemical treating agent to a cellulose web. The invention is further a means of increasing the bulk, absorbency and pattern definition in an embossed cellulose web without losing softness in the web. Finally, the invention includes products produced by the foregoing processes.Type: ApplicationFiled: September 26, 1997Publication date: July 19, 2001Inventors: T. PHILIPS ORIARIAN, GALYN A. SCHULZ, DALE T. GRACYALNY, MICHAEL E. HENNES, THOMAS N. KERSHAW, ANTHONY O. AWOFESO
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Patent number: 6228454Abstract: Dispensable sheet material includes opposite side edges spaced apart from one another to define the overall width of the sheet material. Zones of weakness are spaced along the sheet material. Adjacent zones of weakness are spaced apart by a distance of from about 50% to about 200% of the overall width of the sheet material to divide the sheet material into a plurality of sheet material segments. Each of the zones of weakness comprises a plurality of perforations and frangible sheet material portions. Each of the frangible sheet material portions has a width of from about 0.3 mm to about 1.8 mm. The total width of the frangible sheet portions in each zone of weakness is from about 10% to about 30% of the overall width of the sheet material. The sheet material has an elasticity in the dispensing direction of from about 4% to about 20%. The sheet material has a dry tensile strength in the dispensing direction of from about 4,000 grams per 3 inches of width to about 12,000 grams per 3 inches of width.Type: GrantFiled: May 13, 1998Date of Patent: May 8, 2001Assignee: Fort James CorporationInventors: Douglas W. Johnson, Dale T. Gracyalny, Thomas N. Kershaw, John R. Moody
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Publication number: 20010000737Abstract: Dispensable sheet material includes opposite side edges spaced apart from one another to define the overall width of the sheet material. Zones of weakness are spaced along the sheet material. Adjacent zones of weakness are spaced apart by a distance of from about 50% to about 200% of the overall width of the sheet material to divide the sheet material into a plurality of sheet material segments. Each of the zones of weakness comprises a plurality of perforations and frangible sheet material portions. Each of the frangible sheet material portions has a width of from about 0.3 mm to about 1.8 mm. The total width of the frangible sheet portions in each zone of weakness is from about 10% to about 30% of the overall width of the sheet material. The sheet material has an elasticity in the dispensing direction of from about 4% to about 20%. The sheet material has a dry tensile strength in the dispensing direction of from about 4,000 grams per 3 inches of width to about 12,000 grams per 3 inches of width.Type: ApplicationFiled: December 19, 2000Publication date: May 3, 2001Applicant: Fort James CorporationInventors: Douglas W. Johnson, Dale T. Gracyalny, Thomas N. Kershaw, John R. Moody
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Patent number: 6193838Abstract: A one-ply paper tissue product and a method of making a one-ply paper product combining high strength and softness along with low sidedness. The paper tissue product exhibits a sidedness parameter of less than 0.3 preferably, less than 0.225, a tensile modulus of no more than 32 grams/percent strain, a GM MMD of no more than about 0.225, and a cross directional strength of at least 200 grams per 3 inches. In stratification tissues, these properties are obtained by control of stratification, particularly, chemical stratification and stratification of furnish when appropriate. The tissue has a sidedness parameter value of less than 0.3, preferably, about 0.15 to about less than 0.225. In homogenous tissue, these properties are obtained by adding a strength enhancing agent to separate furnish sources prior to the funish sources being combined, and further, optionally adding the softener to the nascent web.Type: GrantFiled: July 1, 1999Date of Patent: February 27, 2001Assignee: Fort James CorporationInventors: T. Philips Oriaran, Frank D. Harper, Anthony O. Awofeso, Cristian M. Neculescu, Phuong Van Luu, Thomas N. Kershaw, Galyn A. Schulz
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Patent number: 6183599Abstract: The present invention is a method of manufacturing a one-ply absorbent paper product such as a bathroom tissue. The tissue combines high strength and softness along with low sidedness. The paper product is produced as a stratified product using furnishes supplied from different headboxes. The paper is manufactured as a wet pressed, creped product. The paper tissue product made by the process of this invention exhibits a sidedness parameter of less than 0.3 preferably, less than 0.225, a tensile modulus of no more than 32 grams/percent strain, a GM MMD of no more than about 0.225, and a cross direction strength of at least 200 grams per 3 inches.Type: GrantFiled: July 1, 1999Date of Patent: February 6, 2001Assignee: Fort James CorporationInventors: T. Philips Oriaran, Frank D. Harper, Anthony O. Awofeso, Cristian M. Neculescu, Phuong Van Luu, Thomas N. Kershaw, Galyn A. Schulz
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Patent number: 6113740Abstract: A one-ply paper tissue product and a method of making a one-ply paper product combining high strength and softness along with low sidedness. The paper tissue product exhibits a sidedness parameter of less than 0.3 preferably, less than 0.225, a tensile modulus of no more than 32 grams/percent strain, a GM MMD of no more than about 0.225, and a cross directional strength of at least 200 grams per 3 inches. In stratification tissues, these properties are obtained by control of stratification, particularly, chemical stratification and stratification of furnish when appropriate. The tissue has a sidedness parameter value of less than 0.3, preferably, about 0.15 to about less than 0.225. In homogenous tissue, these properties are obtained by adding a strength enhancing agent to separate furnish sources prior to the funish sources being combined, and further, optionally adding the softener to the nascent web.Type: GrantFiled: July 1, 1999Date of Patent: September 5, 2000Assignee: Fort James CorporationInventors: T. Philips Oriaran, Frank D. Harper, Anthony O. Awofeso, Cristian M. Neculescu, Phuong Van Luu, Thomas N. Kershaw, Galyn A. Schulz
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Patent number: 6103063Abstract: A one-ply paper tissue product and a method of making a one-ply paper product combining high strength and softness along with low sidedness. The paper tissue product exhibits a sidedness parameter of less than 0.3 preferably, less than 0.225, a tensile modulus of no more than 32 grams/percent strain, a GM MMD of no more than about 0.225, and a cross directional strength of at least 200 grams per 3 inches. In stratification tissues, these properties are obtained by control of stratification, particularly, chemical stratification and stratification of furnish when appropriate. The tissue has a sidedness parameter value of less than 0.3, preferably, about 0.15 to about less than 0.225. In homogenous tissue, these properties are obtained by adding a strength enhancing agent to separate furnish sources prior to the funish sources being combined, and further, optionally adding the softener to the nascent web.Type: GrantFiled: July 1, 1999Date of Patent: August 15, 2000Assignee: Fort James CorporationInventors: T. Philips Oriaran, Frank D. Harper, Anthony O. Awofeso, Christian M. Neculescu, Phuong Van Luu, Thomas N. Kershaw, Galyn A. Schulz
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Patent number: 6096168Abstract: The present invention relates to biaxially undulatory single-ply and multi-ply tissues, single-ply and multi-ply towels, single-ply and multi-ply napkins and other personal care and cleaning products as well as novel creping blades and novel processes for the manufacture of such paper products. The present invention is directed to tissue and towel product having highly desirable bulk, appearance and softness characteristics produced by utilizing a novel undulatory creping blade having a multiplicity of serrulations formed in its rake surface which presents differentiated creping angles and/or rake angles to the web as it is being creped. The invention is also directed to a novel blade having an undulatory rake surface having trough-shaped serrulations in the rake surface of the blade. The undulatory creping blade has a multiplicity of alternating serrulated sections of either uniform depth or a multiplicity of arrays of serrulations having non-uniform depth.Type: GrantFiled: March 13, 1997Date of Patent: August 1, 2000Assignee: Fort James CorporationInventors: Robert J. Marinack, Anthony O. Awofeso, Frank D. Harper, Thomas N. Kershaw