Abstract: Systems of hardware and software are provided for enabling mobile assets to communicate across a wireless network environment. Systems, computer-implemented methods and computer program products are also provided for leveraging wireless communication and/or processing capabilities of mobile assets against a robust software solution to implement enterprise wide asset management functions, to integrate mobile asset data into existing enterprise workflows and/or to enable trusted third party integration into the enterprise for enhanced asset and/or workflow management.

Abstract: A materials handling vehicle automatically implements steer maneuvers when objects enter one or more zones proximate the vehicle, wherein the zones are monitored by a controller associated with the vehicle. The controller tracks objects in the zones via sensor data obtained from at least one obstacle sensor located on the vehicle and via dead reckoning. The objects are tracked by the controller until they are no longer in an environment proximate the vehicle. Different zones result in different steer maneuvers being implemented by the controller.

Abstract: A supplemental control system for a materials handling vehicle comprises a wearable control device, and a corresponding receiver on the materials handling vehicle. The wearable control device is donned by an operator interacting with the materials handling vehicle, and comprises a wireless transmitter to be worn on the wrist of the operator and a travel control communicably coupled to the wireless transmitter. Actuation of the travel control causes the wireless transmitter to transmit a first type signal designating a request to the vehicle. The receiver is supported by the vehicle for receiving transmissions from the wireless transmitter.

Abstract: A materials handling vehicle automatically applies a steer correction maneuver if an object is detected in a steer bumper zone in front of the vehicle. A controller detects whether an object is in front of the materials handling vehicle and automatically determines whether a steer correction maneuver should be to the right or left of the traveling direction of the materials handling vehicle. The materials handling vehicle automatically steer corrects the vehicle, e.g., at a determined steer angle that is opposite the direction to the detected position of the object, and accumulates the distance traveled by vehicle while steer correction is being performed. The vehicle then automatically counter steers the vehicle, e.g., by a determined steer amount, in the opposite direction as the steer correction for a percentage of accumulated steer distance traveled. After performing the counter steer maneuver, the vehicle may, for example, resume a substantially straight heading.

Abstract: Industrial vehicles communicate across a wireless environment and the wireless communication, data collection and/or processing capabilities of industrial vehicles are leveraged against robust software solutions to implement enterprise wide vehicle management functions, to integrate industrial vehicle data into existing enterprise workflows and/or to enable trusted third party integration into the enterprise for enhanced asset and/or workflow management. Still further, wireless communication, data collection and/or processing capabilities of industrial vehicles are leveraged with robust software solutions that aggregate and analyze data across multiple enterprises and/or promote the exchange of information between independent entities.

Abstract: Industrial vehicles communicate across a wireless environment and the wireless communication, data collection and/or processing capabilities of industrial vehicles are leveraged against robust software solutions to implement enterprise wide asset management functions, to integrate industrial vehicle data into existing enterprise workflows and/or to enable trusted third party integration into the enterprise for enhanced asset and/or workflow management. Still further, wireless communication, data collection and/or processing capabilities of industrial vehicles are leveraged with robust software solutions that aggregate and analyze data across multiple enterprises and/or promote the exchange of information between independent entities.

Abstract: A method of monitoring operation of a vehicle detects an application of force to the vehicle and a change of momentum of the vehicle is calculated. If the change of momentum and the application of force are determined to occur within a predetermined time period of one another, an impact signal is generated.

Abstract: Systems of hardware and software are provided for enabling mobile assets to communicate across a wireless network environment. Systems, computer-implemented methods and computer program products are also provided for leveraging wireless communication and/or processing capabilities of mobile assets against a robust software solution to implement enterprise wide asset management functions, to integrate mobile asset data into existing enterprise workflows and/or to enable trusted third party integration into the enterprise for enhanced asset and/or workflow management.

Abstract: Systems of hardware and software are provided for enabling mobile assets to communicate across a wireless network environment. Systems, computer-implemented methods and computer program products are also provided for leveraging wireless communication and/or processing capabilities of mobile assets against a robust software solution to implement enterprise wide asset management functions, to integrate mobile asset data into existing enterprise workflows and/or to enable trusted third party integration into the enterprise for enhanced asset and/or workflow management.

Abstract: A supplemental control system for a materials handling vehicle comprises a wearable control device, and a corresponding receiver on the materials handling vehicle. The wearable control device is donned by an operator interacting with the materials handling vehicle, and comprises a wireless transmitter and a travel control communicably coupled to the wireless transmitter. Actuation of the travel control causes the wireless transmitter to transmit a first type signal designating a request to advance the vehicle in a first direction. The receiver is supported by the vehicle for receiving transmissions from the wireless transmitter. A traction control of the vehicle is responsive to a receipt of the first type signal by the receiver to cause the vehicle to advance.

Abstract: A supplemental control system for a materials handling vehicle comprises a wearable control device, and a corresponding receiver on the materials handling vehicle. The wearable control device is donned by an operator interacting with the materials handling vehicle, and comprises a wireless transmitter and a travel control communicably coupled to the wireless transmitter. Actuation of the travel control causes the wireless transmitter to transmit a first type signal designating a request to advance the vehicle in a first direction. The receiver is supported by the vehicle for receiving transmissions from the wireless transmitter. A traction control of the vehicle is responsive to a receipt of the first type signal by the receiver to cause the vehicle to advance.

Abstract: A diagnosis system for materials handling vehicles leads service personnel step-by-step through diagnosis and repair of faults within the vehicle. Faults are assigned corresponding event codes so that when a fault is detected, its corresponding event code is displayed. The event codes uniquely identify systems of the vehicle in which faults have occurred by having the event codes for a given vehicle system all start with the same number. Thus, the technician knows from the event code what system needs to be diagnosed/repaired and what tools and probable parts will be needed. The event code is used to access diagnosis information identifying the portion of the vehicle wherein the malfunction has occurred, the components which caused the malfunction and, preferably, provides a pictogram of that portion of the vehicle. The technician advances to the malfunctioning portion of the vehicle where another pictorial depiction of the components of that portion of the vehicle assists in locating the components.

Abstract: The operational fitness of a magnetic sensor for detecting buried magnets can be tested from time to time by an electromagnet installed in proximity to the sensor. The electromagnet is a small coil of wire mounted near the sensor, such as a Hall effect device, which when energized, generates a test magnetic field. The analog output of the sensor is compared with preestablished values when the electromagnet is energized to verify the proper operation of the sensor; it is also compared with preestablished values when sensing buried magnets to confirm operation of the sensor, the strength of the buried magnet, and the alignment of the sensor with respect to the magnet. A threshold detector senses the output of the sensor to indicate when a magnetic field is detected, and the peak analog output of the sensor is stored and compared to a reference after the sensor passes the magnet.

Abstract: A fork lift truck capacity monitor or alerting device informs operators of the weight on the forks and fork height and alerts operators whenever truck speed is above creep with the forks raised above a collapsed height or whenever the forks are raised above a recommended height for a given load. The alerting device includes a control circuit that receives inputs from a speed sensor, a fork height sensor and a weight sensor and reads a memory storing data correlating load weights with maximum recommended fork heights. A truck icon is displayed on a display panel. A plurality of height zone lamps representing the weight of the load on the forks are arranged in a vertical column over the truck icon and selectively illuminated according to the load on the forks.

Abstract: A lift truck control system which utilizes a distributed control network including at least a display module, a distribution module, a traction module, a brake module and a steering module. The display and steering modules each are configurable by software which controls the module and the various drivers in each module. In the preferred embodiment, the display module includes flash memory which stores application software and can be rewritten so that the performance characteristics of the modules are software configurable. The display module is connectable to a programmable cartridge which includes nonvolatile flash memory that carries application software for the display and steering modules. When connected, the cartridge downloads the particular application software which is written over the stored software in flash memory for the display and steering modules.

Abstract: A lift truck control system which utilizes a distributed control network including at least a display module, a distribution module, a traction module, a brake module and a steering module. The display and steering modules each are configurable by software which controls the module and the various drivers in each module. In the preferred embodiment, the display module includes flash memory which stores application software and can be rewritten so that the performance characteristics of the modules are software configurable. The display module is connectable to a programmable cartridge which includes nonvolatile flash memory that carries application software for the display and steering modules. When connected, the cartridge downloads the particular application software which is written over the stored software in flash memory for the display and steering modules.

Abstract: The operational fitness of a magnetic sensor for detecting buried magnets can be tested from time to time by an electromagnet installed in proximity to the sensor. The electromagnet is a small coil of wire mounted near the sensor, such as a Hall effect device, which when energized, generates a test magnetic field. The analog output of the sensor is compared with preestablished values when the electromagnet is energized to verify the proper operation of the sensor; it is also compared with preestablished values when sensing buried magnets to confirm operation of the sensor, the strength of the buried magnet, and the alignment of the sensor with respect to the magnet. A threshold detector senses the output of the sensor to indicate when a magnetic field is detected, and the peak analog output of the sensor is stored and compared to a reference after the sensor passes the magnet.

Abstract: An end of aisle control system permits an operator controlled materials handling vehicle to be configured by following instructions given on a service terminal and easily positionable magnet sensors to a customer's specific operating environment. In addition to end of aisle magnets that are buried in specified paths in the floor of a warehouse, magnets may be buried in other paths to accomplish specified functions, such as auto-resume and end aisle blocked. The buried magnets identify zones of operation and a microprocessor controls the maximum speed of travel in each of these zones. The maximum speed of the vehicle in each of the specified zones may be pre-selected according to the direction of travel of the vehicle, thus making the control system adaptable to a wide variety of operating environments. The end of aisle control system also controls the method of stopping the vehicle, either by the use of brakes, or by plugging the traction motor.