Abstract: Optical systems for displaying an image are described. The optical systems include spaced apart first and second optical lenses. A partial reflector is disposed on and conforms to a major surface of the first optical lens where the major surface can have a best-fit spherical radius of curvature in a range from 20 mm to 200 mm. A reflective polarizer is disposed on and conforms to a major surface of the second optical lens where the major surface can have a best-fit spherical radius of curvature in a range from 14 mm to 250 mm. A retarder layer is disposed between the reflective polarizer and the partial reflector. The first optical lens can have an optical birefringence of less than 15 nm/cm and the second optical lens can have an optical birefringence of greater than 15 nm/cm. A method of fabricating an optical assembly is described.

Abstract: An optical system including one or more optical lenses, at least one retarder layer, a reflective polarizer, and a partial reflector is provided. The at least one retarder layer may include first and second retarder layers having different wavelength dispersion curves. The at least one retarder layer may include a first retarder layer having a non-uniform fast axis orientation and/or a non-uniform retardance.

Abstract: An optical assembly including an optical element insert molded directly onto an optical stack is provided. The optical stack includes an optical film and may include a liner with the optical film being disposed between the optical element and the liner. The liner, if included, is removable from the optical film without substantial damage to the optical film. An outermost layer of the optical film may be diffusion bonded to a major surface of the optical element. The optical film includes a protective coating having an average thickness of no more than 30 micrometers. The protective coating includes an at least partially cured composition. The composition includes 70 to 96 weight percent of urethane (meth)acrylate compound having an average (meth)acrylate functionality of 2 to 9.5, and 2 to 20 weight percent of (meth)acrylate monomer having a (meth)acrylate functionality of 1 to 2.

Abstract: An optical system including one or more optical lenses, at least one retarder layer, a reflective polarizer, and a partial reflector is provided. The at least one retarder layer may include first and second retarder layers having different wavelength dispersion curves. The at least one retarder layer may include a first retarder layer having a non-uniform fast axis orientation and/or a non-uniform retardance.

Abstract: Multi-mode displays are described. In particular, multi-mode displays having an emissive display element, a partial reflector disposed on the emissive display element, a spatial light modulator disposed on the partial reflector, and an absorbing polarizer disposed on the spatial light modulator are described. Multi-mode displays having at least reflective display modes and emissive display modes are described. The display is configured such that switching between these modes happens quickly or even automatically.

Abstract: An optical system for displaying an image to a viewer includes a pixelated display including a plurality of pixels emitting unpolarized image light; a partial reflector having an average optical reflectance of at least 30% in a predetermined wavelength range; a first retarder layer disposed between the pixelated display and the partial reflector; a second retarder layer disposed between the first retarder layer and the partial reflector; and a reflective polarizer disposed between the first and second retarder layers. The reflective polarizer is adapted to increase a brightness of a pixelated image emitted by the pixelated display and displayed to the viewer by recycling at least a portion of unpolarized image light emitted by the pixels; and receive an image ray reflected by the partial reflector and reflect the received image ray toward the viewer.

Abstract: An optical system includes a partial reflector having an average optical reflectance of at least 30% in a desired plurality of wavelengths, a display panel disposed to emit image light toward the partial reflector, and a multilayer reflective polarizer disposed proximate the partial reflector. The multilayer reflective polarizer is curved about two orthogonal axes and includes at least one layer substantially optically uniaxial at at least one location. The image light is transmitted by the multilayer reflective polarizer after it is first reflected by the multilayer reflective polarizer. A quarter wave retarder may be disposed between the reflective polarizer and the partial reflector.

Abstract: A display system includes an optical system and a curved display disposed to emit light toward the optical system. The optical system includes at least a first optical lens, a partial reflector and a reflective polarizer. The optical system has an optical axis such that a light ray propagating along the optical axis passes through the first optical lens the partial reflector and the reflective polarizer without being substantially refracted. At least one major surface of the optical system can be rotationally asymmetric about the optical axis. A major surface of the optical system may have a first portion defined by a first equation and a second portion adjacent the first portion defined by a different equation. The first optical lens may have a contoured edge adapted to be placed adjacent an eye of a viewer and substantially conform to the viewer's face.

Abstract: A display system includes a pixelated display being curved about at least one axis and including a plurality of groups of pixels; a plurality of light redirecting elements where each light redirecting element corresponds to a different group of pixels in the plurality of groups of pixels; and an optical lens system adapted to receive light emitted by the pixelated display and transmitted by the plurality of light redirecting elements. The optical lens system transmits at least a portion of the received light. For at least one pixel in the plurality of groups of pixels, the light redirecting element corresponding to the pixel reduces an angle between a central light ray emitted by the pixel and a chief light ray emitted by the pixel.

Abstract: Multi-mode displays are described. In particular, multi-mode displays having an emissive display element, a partial reflector disposed on the emissive display element, a spatial light modulator disposed on the partial reflector, and an absorbing polarizer disposed on the spatial light modulator are described. Multi-mode displays having at least reflective display modes and emissive display modes are described. The display is configured such that switching between these modes happens quickly or even automatically.

Abstract: Optical films, such as reflective polarizer films, and optical systems including the optical films are described. An optical system includes one or more optical lenses having at least one curved major surface, a partial reflector, and a reflective polarizer. For a substantially normally incident light in a predetermined wavelength range extending at least from about 450 nm to about 600 nm: the partial reflector has an average optical reflectance of at least 30%, and the reflective polarizer has an average optical reflectance Rs for a first polarization state, an average optical transmittance Tp for an orthogonal second polarization state, and an average optical reflectance Rp for the second polarization state, where Tp?80%, Rp?1%, and 50%?Rs?95%.

Abstract: A folded light path illuminator is provided. The illuminator may include a polarizing beam splitter having an input face, an output face and an imager face, a light source disposed adjacent the input face and defining an input active area on the input face, and an image forming device disposed adjacent the imager face for receiving light emitted from the light source and emitting a patterned light, which may be a converging patterned light. The image forming device may have a largest image area which defines an output active area on the output face. One or both of the input active area and the output active area may be less than about half the largest image area. The polarizing beam splitter may include first and second prisms and the volume of the first prism may be no greater than half the volume of the second prism.

Abstract: An optical assembly including an optical element insert molded directly onto an optical stack is provided. The optical stack includes an optical film and may include a liner with the optical film being disposed between the optical element and the liner. The liner, if included, is removable from the optical film without substantial damage to the optical film. An outermost layer of the optical film may be diffusion bonded to a major surface of the optical element.

Abstract: Methods of making optical films and optical stacks are described. A method of making an optical lens molded to a first curved optical film includes providing a first optical film including alternating first and second polymeric layers; providing a thermoform tool having a curved surface; heating and conforming the first optical film to the curved surface to form a first curved optical film; and molding an optical lens onto the first curved optical film.

Abstract: A folded light path illuminator is provided. The illuminator may include a polarizing beam splitter having an input face, an output face and an imager face, a light source disposed adjacent the input face and defining an input active area on the input face, and an image forming device disposed adjacent the imager face for receiving light emitted from the light source and emitting a patterned light, which may be a converging patterned light. The image forming device may have a largest image area which defines an output active area on the output face. One or both of the input active area and the output active area may be less than about half the largest image area. The polarizing beam splitter may include first and second prisms and the volume of the first prism may be no greater than half the volume of the second prism.

Abstract: An optical system including one or more optical lenses, at least one retarder layer, a reflective polarizer, and a partial reflector is provided. The at least one retarder layer may include first and second retarder layers having different wavelength dispersion curves. The at least one retarder layer may include a first retarder layer having a non-uniform fast axis orientation and/or a non-uniform retardance.

Abstract: A reflective polarizing imaging lens includes at least one optical film having an active area that is curved in two orthogonal directions. Edges of the optical film are arranged to form seams between segments of the optical film in the active area of the reflective polarizing imaging lens.

Abstract: A beam expander including a partial reflector, a reflective polarizer curved about two orthogonal axes and a quarter wave retarder disposed between the reflective polarizer and the partial reflector is described. The beam expander is adapted to receive an input light beam incident on the partial reflector and transmit an expanded output light beam. Illuminators and projection systems including the beam expander are described.

Abstract: A welding protector (1) has a curved eye protection shield (10) with an electrically switchable light filter. The welding protector further has a magnifying cover (20) for arrangement on an eye facing inner side of the eye protection shield. The magnifying cover is pre-shaped based on a curve that extends equidistant to the curve the eye protection shield is based on. Further, the magnifying cover has two optical lenses (27) which in combination only partially cover the eye protection shield.