Patents by Inventor Todd Parrish St. Clair

Todd Parrish St. Clair has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230365472
    Abstract: A coated ceramic honeycomb body comprising a honeycomb structure comprising a matrix of intersecting porous walls forming a plurality of axially-extending channels, at least some of the plurality of axially-extending channels being plugged to form inlet channels and outlet channels, wherein a total surface area of the outlet channels is greater than a total surface area of the inlet channels, and wherein a catalyst is preferentially located within the outlet channels. and preferentially disposed on non-filtration walls of the outlet channels. Methods and apparatus configured to preferentially apply a catalyst-containing slurry to the outlet channels and non-filtration walls are provided, as are other aspects.
    Type: Application
    Filed: July 25, 2023
    Publication date: November 16, 2023
    Inventors: Douglas Munroe Beall, Achim Karl-Erich Heibel, Konstantin Vladimirovich Khodosevich, Kenneth Richard Miller, Hrushikesh Govindrao Pimpalgaonkar, Kunal Upendra Sakekar, Min Shen, Todd Parrish St Clair
  • Patent number: 11746061
    Abstract: A coated ceramic honeycomb body comprising a honeycomb structure comprising a matrix of intersecting porous walls forming a plurality of axially-extending channels, at least some of the plurality of axially-extending channels being plugged to form inlet channels and outlet channels, wherein a total surface area of the outlet channels is greater than a total surface area of the inlet channels, and wherein a catalyst is preferentially located within the outlet channels, and preferentially disposed on non-filtration walls of the outlet channels. Methods and apparatus configured to preferentially apply a catalyst-containing slurry to the outlet channels and non-filtration walls are provided, as are other aspects.
    Type: Grant
    Filed: May 3, 2019
    Date of Patent: September 5, 2023
    Assignee: Corning Incorporated
    Inventors: Douglas Munroe Beall, Achim Karl-Erich Heibel, Konstantin Vladimirovich Khodosevich, Kenneth Richard Miller, Hrushikesh Govindrao Pimpalgaonkar, Kunal Upendra Sakekar, Min Shen, Todd Parrish St Clair
  • Patent number: 11459924
    Abstract: A porous ceramic honeycomb body (10) including intersecting walls that form channels (22) extending axially from a first end face to a second end face and layered plugs (62) comprised of a first layer (64) disposed on channel walls and a second layer (66) disposed inward toward an axial center of each respective channel on the first layer. The plugs seal at least one of a first portion of the channels at the first end face and a second portion of channels at the second end face of the porous ceramic honeycomb body.
    Type: Grant
    Filed: September 2, 2015
    Date of Patent: October 4, 2022
    Assignee: Corning Incorporated
    Inventors: Keith Norman Bubb, Thomas Richard Chapman, Kenneth Joseph Drury, Todd Parrish St Clair, Courtney Spencer Warren
  • Publication number: 20210354071
    Abstract: Filtration articles herein exhibit excellent filtration efficiency and pressure drop before and after water durability testing. The articles comprise: a honeycomb filter body; inorganic deposits disposed within the honeycomb filter body at a loading of less than or equal to 20 grams of the inorganic deposits per liter of the honeycomb filter body. The inorganic deposits are comprised of refractory inorganic nanoparticles bound by a high temperature binder comprising one or more inorganic components. At least a portion of the inorganic deposits form a porous inorganic network over portions of inlet walls of the honeycomb filter body.
    Type: Application
    Filed: August 30, 2019
    Publication date: November 18, 2021
    Inventors: William Peter ADDIEGO, Xiaoran FANG, Thomas Jean GLASSON, Roychelle Sheneen INGRAM-OGUNWUMI, Mark Alan LEWIS, Cai LIU, Dale Robert POWERS, Todd Parrish ST CLAIR, Jianguo WANG, Huiqing WU, Xinfeng XING, Danhong ZHONG
  • Publication number: 20210220767
    Abstract: A honeycomb structure having a cellular honeycomb matrix of intersecting porous walls forming cell channels with triangular cross-sectional shapes and filleted vertices in the triangular cross-sectional shapes. The porous walls include % P?40% and MPD>8 ?m. The matrix includes a cell channel density of 150 cpsi to 600 cpsi (23.3 cpscm to 93 cpscm) and wall thicknesses of between 2 mils and 12 mils (between 51 ?m to 300 ?m). Honeycomb extrusion dies and methods of manufacturing the honeycomb body having triangular-shaped cell channels are provided, as are other embodiments.
    Type: Application
    Filed: May 28, 2019
    Publication date: July 22, 2021
    Inventors: Douglas Munroe Beall, Seth Thomas Nickerson, Todd Parrish St Clair, David John Thompson, Danhong Zhong
  • Publication number: 20210197105
    Abstract: Methods for applying a surface treatment to a plugged honeycomb body comprising porous wall includes: atomizing particles of an inorganic material into liquid-particulate-binder droplets comprised of an aqueous vehicle, a binder material, and the particles, evaporating substantially all of the aqueous vehicle from the droplets to form agglomerates comprised of the particles and the binder material, and depositing the agglomerates onto the porous walls of the plugged honeycomb body, wherein the agglomerates are disposed on, or in, or both on and in, the porous walls. Plugged honeycomb bodies comprising porous walls and inorganic material deposited thereon are also disclosed.
    Type: Application
    Filed: August 30, 2019
    Publication date: July 1, 2021
    Inventors: Yunfeng Gu, Mark Alan Lewis, Cai Liu, Dale Robert Powers, Todd Parrish St Clair, Jianguo Wang, Huiqing Wu, Xinfeng Xing, Danhong Zhong
  • Publication number: 20210179501
    Abstract: A method for applying a surface treatment to a plugged honeycomb body comprising porous wall includes: mixing particles of an inorganic material with a liquid vehicle and a binder material to form a liquid-particulate-binder stream; mixing the liquid-particulate-binder stream with an atomizing gas, directing the liquid-particulate-binder stream into an atomizing nozzle thereby atomizing the particles into liquid-particulate-binder droplets comprised of the liquid vehicle, he binder material, and the particles; conveying the droplets toward the plugged honeycomb body by a gaseous carrier stream, wherein the gaseous carrier stream comprises a carrier gas and the atomizing gas; evaporating substantially all of the liquid vehicle from the droplets to form agglomerates comprised of the particles and the binder material; depositing the agglomerates onto the porous walls of the plugged honeycomb body; wherein the deposited agglomerates are disposed on, or in, or both on and in, the porous walls.
    Type: Application
    Filed: August 30, 2019
    Publication date: June 17, 2021
    Inventors: Mark Alan Lewis, Cai Liu, Dale Robert Powers, Todd Parrish St Clair, Jianguo Wang, Huiqing Wu, Fei Xia, Xinfeng Xing, Danhong Zhong
  • Publication number: 20210130242
    Abstract: A coated ceramic honeycomb body comprising a honeycomb structure comprising a matrix of intersecting porous walls forming a plurality of axially-extending channels, at least some of the plurality of axially-extending channels being plugged to form inlet channels and outlet channels, wherein a total surface area of the outlet channels is greater than a total surface area of the inlet channels, and wherein a catalyst is preferentially located within the outlet channels, and preferentially disposed on non-filtration walls of the outlet channels. Methods and apparatus configured to preferentially apply a catalyst-containing slurry to the outlet channels and non-filtration walls are provided, as are other aspects.
    Type: Application
    Filed: May 3, 2019
    Publication date: May 6, 2021
    Inventors: Douglas Munroe Beall, Achim Karl-Erich Heibel, Konstantin Vladimirovich Khodosevich, Kenneth Richard Miller, Hrushikesh Govindrao Pimpalgaonkar, Kunal Upendra Sakekar, Min Shen, Todd Parrish St Clair
  • Patent number: 10898856
    Abstract: A ceramic honeycomb body having intersecting walls that form channels extending axially from a first end face to a second end face and plugs to seal the channels at least at one of the first end face and the second end face. The plugs include a first active component, such as a catalytically active component or a chemically active component, of the plug structure, wherein the intersecting walls comprise no first active component and optionally have a second active component of the wall structure or disposed on the walls. Included are methods of making the ceramic honeycomb body having plugs of the first active component and walls with no first active component.
    Type: Grant
    Filed: September 2, 2015
    Date of Patent: January 26, 2021
    Assignee: Corning Incorporated
    Inventors: Christian Bischof, David Robert Heine, Ameya Joshi, Barbara Anna Oyer, Todd Parrish St Clair, Patrick David Tepesch
  • Publication number: 20200370453
    Abstract: Coated particulate filters and methods for their manufacture disclosed. The particulate filters comprise a honeycomb body having a plurality of porous channel walls defining channels extending from an inlet end to an outlet end. The honeycomb body has an upstream zone having an upstream zone gas permeability and a downstream zone disposed closer to the outlet end than the upstream zone and having a downstream zone gas permeability. SCR catalyst is present in a loading in the downstream zone at localized loading in a range of from about 50 g/L to about 200 g/L such that the upstream zone gas permeability is in a range of about 5 to about 90 times the downstream zone gas permeability.
    Type: Application
    Filed: August 5, 2018
    Publication date: November 26, 2020
    Inventors: Natarajan Gunasekaran, Jennifer Marie Rice, Masao Shimizu, Todd Parrish St Clair, Ryan Spencer Wilhelm
  • Patent number: 10603633
    Abstract: Disclosed is a honeycomb support structure comprising a honeycomb body and an outer layer or skin formed of a cement that includes an inorganic filler material having a first coefficient of thermal expansion from 25 C to 600 C and a crystalline inorganic fibrous material having a second coefficient of thermal expansion from 25 C to 600 C. Skin cement composition controls level of cement liquid/colloid components, for example water, colloidal silica, and methylcellulose migration into the substrate during the skin application process to form barrier to skin wetting and staining during the washcoating process.
    Type: Grant
    Filed: May 1, 2015
    Date of Patent: March 31, 2020
    Assignee: Corning Incorporated
    Inventors: Keith Norman Bubb, Thomas Richard Chapman, Kenneth Joseph Drury, Christopher Lane Kerr, Mark Alan Lewis, Robert John Locker, Huthavahana Kuchibhotla Sarma, Todd Parrish St Clair
  • Patent number: 10329204
    Abstract: A method and apparatus to treat a dried unfired article comprising a ceramic precursor composition substantially held together by a binder, to be resistant to binder soluble solvent based processing. The method includes depositing a fluid on the article surface, and polymerizing the deposited fluid to form a polymer thin layer on the surface. The fluid may be an aerosol, a vapor, a fog, a mist, a smoke, or combinations thereof. An apparatus to perform the method and an article resistant to binder soluble solvent based processing are also provided. The article can be an unfired honeycomb body that includes a dried composition of ceramic precursor substantially held together by a binder and a layer disposed on a surface of the unfired honeycomb body. The surface to be exposed in the green state to a binder soluble solvent and the layer protects the binder from solubilization by the solvent.
    Type: Grant
    Filed: December 10, 2015
    Date of Patent: June 25, 2019
    Assignee: Corning Incorporated
    Inventors: Kenneth Joseph Drury, Paul John Shustack, Todd Parrish St Clair
  • Patent number: 10173933
    Abstract: Systems and methods for rapid drying of ceramic greenwares having a high graphite content are disclosed. The methods include employing microwave drying to bring the dryness of the ceramic greenware to a first select dryness and then employing close-coupled hot-air drying to bring the dryness to the final target dryness. The judicious use of close-coupled hot-air drying reduces end defects due to unevenness in the microwave drying process while also substantially speeding up the drying process. Various configurations for and combinations of microwave drying and close-coupled hot-air drying are disclosed.
    Type: Grant
    Filed: March 31, 2014
    Date of Patent: January 8, 2019
    Assignee: Corning Incorporated
    Inventors: Willard Ashton Cutler, James Anthony Feldman, Jacob George, Amit Halder, Nadezhda Pavlovna Paramonova, Todd Parrish St Clair
  • Publication number: 20180361352
    Abstract: An adsorbent article for CO2 capture and methods of making the same. The adsorbent article for CO2 capture includes a ceramic substrate, a plurality of inorganic support particles, and an organic CO2 sorbent on the support particles. The ceramic substrate includes a plurality of porous partitions walls that define a plurality of open channels extending from an inlet end to an outlet end of the ceramic substrate. The organic CO2 sorbent is supported by the inorganic support particles within the pores of porous partition walls of the ceramic substrate. The surfaces of the porous partition walls surfaces defining the open channels are essentially free of the organic CO2 sorbent.
    Type: Application
    Filed: November 29, 2016
    Publication date: December 20, 2018
    Applicant: Corning Incorporated
    Inventors: Cheryl Barnett Gross, Nicole Melissa Keitha Blackman, William Peter Addiego, Jennifer Marie Rice, Todd Parrish St. Clair, Brian Paul Usiak
  • Patent number: 9799914
    Abstract: A thin film battery comprises a substrate, anode and cathode current collector layers formed over the substrate, anode and cathode layers formed over and in electrical contact with respective ones of the current collector layers, and an electrolyte layer formed between the anode and cathode layers. The thin film battery further comprises a barrier layer formed from a material such as tin oxide, tin phosphate, tin fluorophosphate, chalcogenide glass, tellurite glass or borate glass. The barrier layer is configured to encapsulate the thin film battery layers and substantially inhibit or prevent exposure of the thin film battery layers to air or moisture.
    Type: Grant
    Filed: January 29, 2009
    Date of Patent: October 24, 2017
    Assignee: CORNING INCORPORATED
    Inventors: Bruce Gardiner Aitken, Todd Parrish St. Clair, James R Lim, Prantik Mazumder, Mark Alejandro Quesada
  • Publication number: 20170282124
    Abstract: A ceramic honeycomb body having intersecting walls that form channels extending axially from a first end face to a second end face and plugs to seal the channels at least at one of the first end face and the second end face. The plugs include a first active component, such as a catalytically active component or a chemically active component, of the plug structure, wherein the intersecting walls comprise no first active component and optionally have a second active component of the wall structure or disposed on the walls. Included are methods of making the ceramic honeycomb body having plugs of the first active component and walls with no first active component.
    Type: Application
    Filed: September 2, 2015
    Publication date: October 5, 2017
    Inventors: Christian Bischof, David Robert Heine, Ameya Joshi, Barbara Anna Oyer, Todd Parrish St Clair, Patrick David Tepesch
  • Publication number: 20170276042
    Abstract: A porous ceramic honeycomb body (10) including intersecting walls that form channels (22) extending axially from a first end face to a second end face and layered plugs (62) comprised of a first layer (64) disposed on channel walls and a second layer (66) disposed inward toward an axial center of each respective channel on the first layer. The plugs seal at least one of a first portion of the channels at the first end face and a second portion of channels at the second end face of the porous ceramic honeycomb body.
    Type: Application
    Filed: September 2, 2015
    Publication date: September 28, 2017
    Inventors: Keith Norman Bubb, Thomas Richard Chapman, Kenneth Joseph Drury, Todd Parrish St Clair, Courtney Spencer Warren
  • Publication number: 20170044066
    Abstract: Disclosed is a honeycomb support structure comprising a honeycomb body and an outer layer or skin formed of a cement that includes an inorganic filler material having a first coefficient of thermal expansion from 25 C to 600 C and a crystalline inorganic fibrous material having a second coefficient of thermal expansion from 25 C to 600 C. Skin cement composition controls level of cement liquid/colloid components, for example water, colloidal silica, and methylcellulose migration into the substrate during the skin application process to form barrier to skin wetting and staining during the washcoating process.
    Type: Application
    Filed: May 1, 2015
    Publication date: February 16, 2017
    Inventors: Keith Norman Bubb, Thomas Richard Chapman, Kenneth Joseph Drury, Christopher Lane Kerr, Mark Alan Lewis, Robert John Locker, Huthavahana Kuchibhotla Sarma, Todd Parrish St Clair
  • Patent number: 9444026
    Abstract: Doped and partially-reduced oxide (e.g., SrTiO3-based) thermoelectric materials. The thermoelectric materials can be single-doped or multi-doped (e.g., co-doped) and display a thermoelectric figure of merit (ZT) of 0.2 or higher at 1050 K. Methods of forming the thermoelectric materials involve combining and reacting suitable raw materials and heating them in a graphite environment to at least partially reduce the resulting oxide. Optionally, a reducing agent such as lanthanum boride, titanium carbide, titanium nitride, or titanium boride can be incorporated into the starting materials prior to the reducing step in graphite. The reaction product can be sintered to form a dense thermoelectric material.
    Type: Grant
    Filed: April 14, 2014
    Date of Patent: September 13, 2016
    Assignee: CORNING INCORPORATED
    Inventors: Monika Backhaus-Ricoult, Lisa Anne Moore, Charlene Marie Smith, Todd Parrish St Clair
  • Publication number: 20160090329
    Abstract: A method and apparatus to treat a dried unfired article comprising a ceramic precursor composition substantially held together by a binder, to be resistant to binder soluble solvent based processing. The method includes depositing a fluid on the article surface, and polymerizing the deposited fluid to form a polymer thin layer on the surface. The fluid may be an aerosol, a vapor, a fog, a mist, a smoke, or combinations thereof. An apparatus to perform the method and an article resistant to binder soluble solvent based processing are also provided. The article can be an unfired honeycomb body that includes a dried composition of ceramic precursor substantially held together by a binder and a layer disposed on a surface of the unfired honeycomb body. The surface to be exposed in the green state to a binder soluble solvent and the layer protects the binder from solubilization by the solvent.
    Type: Application
    Filed: December 10, 2015
    Publication date: March 31, 2016
    Inventors: Kenneth Joseph Drury, Paul John Shustack, Todd Parrish St. Clair