Abstract: A method of fabricating a semiconductor device. The method includes forming source/drain features in a substrate on opposite sides of a gate structure, forming an etch stop layer over the source/drain features, and depositing a dielectric layer on the etch stop layer. The method further includes performing a first atomic layer etching (ALE) process having a first operating parameter value on the dielectric layer to form a first part of an opening, and performing a second ALE process having a second operating parameter value to extend the opening to expose the source/drain features. The first operating parameter value is different from the second operating parameter value.

Abstract: A fin-type field effect transistor comprising a substrate, at least one gate stack and epitaxy material portions is described. The substrate has fins and insulators located between the fins, and the fins include channel portions and flank portions beside the channel portions. The at least one gate stack is disposed over the insulators and over the channel portions of the fins. The epitaxy material portions are disposed over the flank portions of the fins and at two opposite sides of the at least one gate stack. The epitaxy material portions disposed on the flank portions of the fins are separate from one another.

Abstract: A method for manufacturing a semiconductor device includes forming a fin structure having a top surface and side surfaces. A mask layer is disposed over the top surface. A doping support layer is formed to cover part of the fin structure. A first impurity is introduced into a first region of the fin structure covered by the doping support layer, by implanting the first impurity into the doping support layer so that the implanted first impurity is introduced into the first region of the fin structure through the side surfaces.

Abstract: A method of forming a semiconductor device includes forming a NMOS gate structure over a substrate. The method further includes forming an amorphized region in the substrate adjacent to the NMOS gate structure. The method also includes forming a lightly doped source/drain (LDD) region in the amorphized region. The method further includes depositing a stress film over the NMOS gate structure, performing an annealing process, and removing the stress film.

Abstract: A method of forming a semiconductor device includes depositing a flowable dielectric layer on a substrate and annealing the flowable dielectric layer. The method further includes performing a high temperature (HT) doping process on the flowable dielectric layer. The FIT doping process may include implanting dopant ions into the flowable dielectric layer and heating the substrate during the implanting of the dopant ions. The heating of the substrate may include heating a substrate holder upon which the substrate is disposed and maintaining the substrate at a temperature above 100° C. An example benefit reduced the wet etch rate (WER) of the flowable dielectric layer.

Abstract: A p-type semiconductor Fin FET device includes a fin structure disposed over a substrate. The fin structure includes a channel layer. The Fin FET device also includes a gate structure including a gate electrode layer and a gate dielectric layer, covering a portion of the fin structure. Side-wall insulating layers are disposed over both main sides of the gate electrode layer. The Fin FET device includes a source and a drain, each including a stressor layer disposed in a recess formed by removing the fin structure not covered by the gate structure. The stressor layer includes a first stressor layer and a second stressor layer formed in this order. In the source, an interface between the first stressor layer and the channel layer is located under one of the side-wall insulating layers closer to the source or the gate electrode.

Abstract: A method includes forming fin semiconductor features on a substrate. A dopant-containing dielectric material layer is formed on sidewalls of the fin semiconductor features and the substrate. A precise material modification (PMM) process is performed to the dopant-containing dielectric material layer. The PMM process includes forming a first dielectric material layer over the dopant-containing dielectric material layer; performing a tilted ion implantation to the first dielectric material layer so that a top portion of the first dielectric material layer is doped to have a modified etch characteristic different from an etch characteristic of a bottom portion of the first dielectric material layer; and performing an etch process to selectively remove the top portion of the first dielectric material layer and the top portion of the dopant-containing dielectric material layer.

Abstract: A method of forming a semiconductor device includes depositing a flowable dielectric layer on a substrate and annealing the flowable dielectric layer. The method further includes performing a high temperature (HT) doping process on the flowable dielectric layer. The HT doping process may include implanting dopant ions into the flowable dielectric layer and heating the substrate during the implanting of the dopant ions. The heating of the substrate may include heating a substrate holder upon which the substrate is disposed and maintaining the substrate at a temperature above 100° C. An example benefit reduced the wet etch rate (WER) of the flowable dielectric layer.

Abstract: A method of forming a semiconductor device includes depositing a flowable dielectric layer on a substrate and annealing the flowable dielectric layer. The method further includes performing a high temperature (HT) doping process on the flowable dielectric layer. The HT doping process may include implanting dopant ions into the flowable dielectric layer and heating the substrate during the implanting of the dopant ions. The heating of the substrate may include heating a substrate holder upon which the substrate is disposed and maintaining the substrate at a temperature above 100° C. An example benefit reduced the wet etch rate (WER) of the flowable dielectric layer.

Abstract: A semiconductor device with bi-layer dislocation and method of fabricating the semiconductor device is disclosed. The exemplary semiconductor device and method for fabricating the semiconductor device enhance carrier mobility. The method includes providing a substrate having a gate stack. The method further includes performing a first pre-amorphous implantation process on the substrate and forming a first stress film over the substrate. The method also includes performing a first annealing process on the substrate and the first stress film. The method further includes performing a second pre-amorphous implantation process on the annealed substrate, forming a second stress film over the substrate and performing a second annealing process on the substrate and the second stress film.

Abstract: The present disclosure provides a semiconductor structure. The semiconductor structure includes a fin active region formed on a semiconductor substrate; a channel region of a first type conductivity, defined in the fin active region and having a first carrier concentration; and an anti-punch through (APT) feature of the first type conductivity, wherein the APT feature is formed in the semiconductor substrate, is directly underlying the channel region, and has a second carrier concentration greater than the first carrier concentration.

Abstract: An embodiment is a method including forming a fin on a substrate, forming a first doped region in a top portion of the fin, the first doped region having a first dopant concentration, and forming a second doped region in a middle and bottom portion of the fin, the second doped region having a second dopant concentration, the second dopant concentration being less than the first dopant concentration.

Abstract: A semiconductor device structure is provided. The semiconductor device structure includes a substrate having a doped region in an upper portion of the substrate. The doped region is doped with first dopants of a first conduction type. The semiconductor device structure includes one fin structure over the substrate. A first dopant concentration of the doped region exposed by the fin structure is greater than a second dopant concentration of the doped region covered by the fin structure. The semiconductor device structure includes an isolation layer over the substrate and at two opposite sides of the fin structure. The semiconductor device structure includes a gate over the isolation layer and the fin structure.

Abstract: Embodiments of a mechanism for forming a shallow trench isolation (STI) structure filled with a flowable dielectric layer are provided. The mechanism involves using one or more low-temperature thermal anneal processes with oxygen sources and one or more microwave anneals to convert a flowable dielectric material to silicon oxide. The low-temperature thermal anneal processes with oxygen sources and the microwave anneals are performed at temperatures below the ranges that could cause significant dopant diffusion, which help dopant profile control for advanced manufacturing technologies. In some embodiments, an implant to generate passages in the upper portion of the flowable dielectric layer is also used in the mechanism.

Abstract: A method for fabricating a semiconductor device using a high-temperature ion implantation process includes providing a substrate including a plurality of fins. In some examples, a mask material is deposited and patterned to expose a group of fins of the plurality of fins and a test structure. By way of example, a first ion implantation may be performed, at a first temperature, through the group of fins and the test structure. Additionally, a second ion implantation may be performed, at a second temperature greater than the first temperature, through the group of fins and the test structure. In various examples, an interstitial cluster is formed within the group of fins and within the test structure. In some embodiments, an anneal process is performed, where the anneal process serves to remove the interstitial cluster from the group of fins and form at least one dislocation loop within the test structure.

Abstract: The present disclosure provides a method for fabricating semiconductor device. The method includes forming a first dielectric layer over a substrate, forming a gate structure over a first portion of the first dielectric layer, forming a sidewall spacer over a second portion of the first dielectric layer and on the gate structure, converting the second portion of the first dielectric layer and an exposed third portion of the first dielectric layer to a first portion of a second dielectric layer and a second portion of the second dielectric layer, respectively, removing the second portion of the second dielectric layer and a portion of the substrate to form a recess in the substrate adjacent the sidewall spacer, forming a source/drain (S/D) feature in the recess and removing the gate electrode and the first portion of the first dielectric layer to form a gate trench.

Abstract: A method of forming a semiconductor device includes forming a NMOS gate structure over a substrate. The method further includes forming an amorphized region in the substrate adjacent to the NMOS gate structure. The method also includes forming a lightly doped source/drain (LDD) region in the amorphized region. The method further includes depositing a stress film over the NMOS gate structure, performing an annealing process, and removing the stress film.

Abstract: A p-type semiconductor Fin FET device includes a fin structure disposed over a substrate. The fin structure includes a channel layer. The Fin FET device also includes a gate structure including a gate electrode layer and a gate dielectric layer, covering a portion of the fin structure. Side-wall insulating layers are disposed over both main sides of the gate electrode layer. The Fin FET device includes a source and a drain, each including a stressor layer disposed in a recess formed by removing the fin structure not covered by the gate structure. The stressor layer includes a first stressor layer and a second stressor layer formed in this order. In the source, an interface between the first stressor layer and the channel layer is located under one of the side-wall insulating layers closer to the source or the gate electrode.

Abstract: A method for fabricating a semiconductor device using a high-temperature ion implantation process includes providing a substrate including a plurality of fins. In some examples, a mask material is deposited and patterned to expose a group of fins of the plurality of fins and a test structure. By way of example, a first ion implantation may be performed, at a first temperature, through the group of fins and the test structure. Additionally, a second ion implantation may be performed, at a second temperature greater than the first temperature, through the group of fins and the test structure. In various examples, an interstitial cluster is formed within the group of fins and within the test structure. In some embodiments, an anneal process is performed, where the anneal process serves to remove the interstitial cluster from the group of fins and form at least one dislocation loop within the test structure.

Abstract: A semiconductor device structure is provided. The semiconductor device structure includes a substrate having a doped region in an upper portion of the substrate. The doped region is doped with first dopants of a first conduction type. The semiconductor device structure includes one fin structure over the substrate. A first dopant concentration of the doped region exposed by the fin structure is greater than a second dopant concentration of the doped region covered by the fin structure. The semiconductor device structure includes an isolation layer over the substrate and at two opposite sides of the fin structure. The semiconductor device structure includes a gate over the isolation layer and the fin structure.