Abstract: A drilling system provides indications of the lithology of the formation being drilled by dynamically measuring at least one parameter of interest that is affected by the lithology of the formation being drilled. Suitably positioned sensors make dynamic measurements of parameters such as downhole weight on bit, bit torque, bit revolutions, rate of penetration and bit axial acceleration. One or more processors use the sensor measurements in conjunction with predetermined lithological models to determine whether the measurements indicate a change in formation lithology. Suitable models can be on derived expressions such as rock drillability, drilling response, dynamic drilling response, normalized or dimensionless torque; and formation shear strength. The lithological indications provided by the processor can be used to adjust drilling parameters, steer the BHA, monitor BHA health, and provide depth locations for bed boundaries and formation interfaces.

Abstract: The present invention provides an electromagnetic telemetry apparatus and methods that include an insulating connector that comprises an outer metallic female member that has an inner conical longitudinal surface. In one embodiment, a tubular metallic male member is disposed in the female member, thereby crating an axial conical gap between the male and female members. A conical metallic sleeve having dimensions that substantially correspond to the axial conical gap is disposed in the axial conical gap. The outer tubular surface of the male member is coated with an insulating material, such as a ceramic material. A shoulder at one end of the male member prevents axial movement of the sleeve in one direction and a parallel key between the female member and a stabilizer member prevents rotational movement between the male and female members. The sleeve remains stationary relative to the insulated surface of the male member when the male and female members move longitudinally relative to each other.

Abstract: One or more components of a wellbore drilling assembly utilize a modular construction to facilitate assembly, disassembly, repair and/or maintenance of a wellbore drilling assembly and/or to extend the overall operating capabilities of the drilling assembly. In one embodiment, a modular construction is used for an APD Device, a motor driving the modular APD Device, a comminution device, and an annular seal. Individual modules can be configure have different operating set points, operating parameters and characteristics (e.g., rotational speeds, flow rates, pressure differentials, etc.) and/or different responses to given environmental factors or conditions (e.g., pressure, temperature, wellbore fluid chemistry, etc.). In one embodiment, the high-pressure seals used in conjunction with the APD Device and/or motor is a hydrodynamic seal that provides a selected leak or flow rates. Optionally, the seal is modular to provide different degrees of leak rates and/or different functional characteristics.

Abstract: An MWD method and apparatus for determining parameters of interest in a formation has a sensor assembly mounted on a slidable sleeve slidably coupled to a longitudinal member, such as a section of drill pipe. When the sensor assembly is held in a non-rotating position, for instance for obtaining the measurements, the longitudinal member is free to rotate and continue drilling the borehole, wherein downhole measurements can be obtained with substantially no sensor movement or vibration. This is particularly useful in making NMR measurements due to their susceptibility to errors due caused by tool vibration. In addition, the substantially non-rotating arrangement of sensors makes it possible to efficiently carry out VSPs, reverse VSPs and looking ahead of the drill bit. A clamping device is used, for instance, to hold the sensor assembly is held in the non-rotating position.

Abstract: A formation pressure testing while drilling device on a bottomhole assembly makes measurements of fluid pressure during drilling of a borehole. Based on the pressure measurements, drilling direction can be altered to maintain the wellbore in a desired relation to a fluid contact. Acoustic transmitters and/or receivers on the bottomhole assembly can provide additional information about bed boundaries, faults and gas-water contacts.

Abstract: An active differential pressure device (APD device) in fluid communication with a returning fluid creates a differential pressure across the device, which controls pressure below the APD Device. In embodiments, a control unit controls the APD Device to provide a selected pressure differential at a wellbore bottom, adjacent a casing shoe, in an intermediate wellbore location, or in a casing. In one arrangement, the control system is pre-set at the surface such that the APD Device provides a substantially constant pressure differential. In other arrangements, the control system adjusts an operating parameter of the APD Device to provide a desired pressure differential in response to one or more measured parameters. Devices such as an adjustable bypass can be used to control the APD Device. In other embodiments, one or more flow control devices coupled to the return fluid reduce the effective pressure differential provided by the APD Device.

Abstract: The present invention provides a drilling assembly for drilling deviated wellbores. The drilling assembly includes a drill bit at the lower end of the drilling assembly. A drilling motor provides the rotary power to the drill bit. A bearing assembly of the drilling motor provides lateral and axial support to the drill shaft connected to the drill bit. A steering device is integrated into drilling motor assembly. The steering device contains a plurality of force application members disposed at an outer surface of the drilling motor assembly Each force application member is adapted to move between a normal position and a radially extended position to exert force on the wellbore interior when in extended position. A power unit in the housing provides pressurized fluid to the force application members. A control device for independently operating each of the force application members is disposed in the drilling motor assembly.

Abstract: A closed-loop drilling system utilizes a bottom hole assembly (“BHA”) having a steering assembly having a rotating member and a non-rotating sleeve disposed thereon. The non-rotating sleeve has a plurality of expandable force application members that engage a borehole wall. An orientation sensing system associated with the rotating member and the non-rotating sleeve provides signals to determine an orientation of the non-rotating sleeve relative to the rotating member. In one embodiment, the orientation sensing system includes a first member positioned in the non-rotating sleeve and a second member positioned in the rotating member. Orientation of the non-rotating sleeve relative to the rotating member is determined from the coaction between the first and second members. The orientation sensing system can use magnetic waves, electrical signals, acoustic signals, radio waves, and/or physical contact.

Abstract: A downhole device processes particles entrained in a drilling fluid returning up a wellbore. In one embodiment, the device includes a housing having at least one cutting surface formed in a chamber of a housing. A cutting head disposed in the chamber crushes or comminutes the particles entrained in the drilling fluid to a predetermined size. The device is disposed in the wellbore and processes the entrained particles before they enter a selected wellbore device such as a pump. In certain embodiments, the housing has at least two chambers, wherein the entrained particles are reduced to a first predetermined size in the first chamber, a second predetermined size in the second chamber, etc. Also, the housing can include an operator that generates an energy field that reduces the size of the particles entrained in the drilling fluid to a first predetermined size when the particles flow through the energy field.

Abstract: Devices and methods are described for establishing an effective annular seal about between an active pressure differential device and a surrounding wellbore sidewall. In other aspects, the invention provides a means of selectively activating such a seal during drilling operations or other operations wherein drilling mud is flowed through the drill string and returns through the annulus. The annular seal assembly may include an inflatable packer element and a hydraulic inflation system. The hydraulic inflation system uses the fluid pressure provided by drilling mud that is returning to the surface via the annulus to inflate the packer element and set the seal. The hydraulic inflation system also buffers and regulates the fluid pressure setting the packer element to avoid overinflation of the element. In other aspects, the seal assembly may comprise a set of mud cups that are set against the borehole sidewall using a pressure differential across the seal assembly or a spring-biased seal element.

Abstract: A system for communicating between a first location and a second location comprises a jointed tubular string having a first section and a second section connected at a connection joint, with the tubular string having a fluid in an internal passage thereof. A first acoustic transducer is mounted in the internal passage of the first section proximate the connection joint, and a second acoustic transducer is mounted in the internal passage of the second section proximate the connection joint. A signal transmitted from the first location to the second location is transmitted across the connection joint as an acoustic signal in the fluid from the first acoustic transducer to the second acoustic transducer.

Abstract: A system for drilling a well comprises a tubular member having a bottomhole assembly at a bottom end thereof disposed in a wellbore. A first sensor is disposed in the bottomhole assembly at a predetermined axial location for detecting bending in a first axis and generating a first bending signal in response thereto, where the first axis is substantially orthogonal to a longitudinal axis of the bottomhole assembly. A second sensor is disposed in the bottomhole assembly at the predetermined axial location for detecting bending in a second axis and generating a second bending signal in response thereto, where the second axis is substantially orthogonal to the longitudinal axis. A processor receives the first bending signal and the second bending signal and relates the first bending signal and the second bending signal to a borehole curvature according to programmed instructions.

Abstract: A closed-loop drilling system utilizes a bottom hole assembly (“BHA”) having a steering assembly having a rotating member and a non-rotating sleeve disposed thereon. The sleeve has a plurality of expandable force application members that engage a borehole wall. A power source and associated electronics for energizing the force application members are located outside of the non-rotating sleeve. A preferred drilling system includes a surface control unit and a BHA processor cooperate to guide the drill bit along a selected well trajectory in response to parameters detected by one or more sensors. In a preferred closed-loop mode of operation, the BHA processor automatically adjusts the force application members in response to data provided by one or more sensors. In a preferred embodiment, the non-rotating sleeve and rotating member include a sensor that determines the orientation of the sleeve relative to the rotating member.

Abstract: A tool is presented for making density measurements of a formation surrounding a wellbore, comprising a collar housing in a drill string. The housing has at least one first section with a first outer diameter, and at least one sensing section with a second outer diameter located proximate the at least one first section. The second outer diameter is smaller than the first outer diameter. A radioactive source is disposed in the sensing section of the housing. At least two detectors are disposed in the sensing section and spaced from the radioactive source and are positioned to detect radiation resulting from gamma rays emitted by the source.

Abstract: Methods and control systems are provided for a wellbore drilling system having an active differential pressure device (APD device) in fluid communication with a returning fluid. The APD Device creates a differential pressure across the device, which reduces the pressure below or downhole of the device. In embodiments, a control unit controls the APD Device to provide a selected pressure differential at a wellbore bottom, adjacent a casing shoe, in an intermediate wellbore location, or in a casing. In one arrangement, the control system is pre-set at the surface such that the APD Device provides a substantially constant pressure differential. In other arrangements, the control system measures one or more parameters (e.g., wellbore pressure, formation parameters, BHA parameters, etc.) and adjusts an operating parameter of the APD Device to provide a desired pressure differential. Devices such as an adjustable bypass can be used to control the APD Device.

Abstract: A well system having a sensor; a controller for converting the sensor output, a signal conducting mass, an actuator for inducing an acoustic wave the signal conducting mass, a reaction mass, an acoustic wave receiver up-hole, and a processor for processing a signal from the acoustic wave receiver and for delivering the processed signal to an output device.

Abstract: An apparatus and method for use in determining pressure at a formation of interest in-situ. A carrier carrying a tool is conveyed in a borehole. The tool includes a sealing member and a port exposable to the formation of interest. A formation fluid sampling chamber is separated from a hydraulic fluid chamber by a flexible member that allows pressure communication from the fluid sampling chamber to the hydraulic fluid chamber. A sensor senses pressure in the hydraulic fluid for determining pressure in the sampling chamber.

Abstract: A resistivity sub including a resistivity sensor forms part of a bottom hole drilling assembly. The sensor is maintained at a substantially fixed offset from the wall of a borehole during drilling operations by, for example, a stabilizer. In WBM, galvanic sensors may be used, with or without commonly used focusing methods, for obtaining a resistivity image of the borehole wall. In OBM, capacitive coupling may be used. The apparatus is capable of using other types of sensors, such as induction, MPR, shielded dipole, quadrupole, and GPR sensors.

Abstract: The present invention is an apparatus and method for use in a well borehole drilled into a formation. The apparatus comprises a work string disposed in the borehole. The work string includes at least one modular body portion having at least one receptacle. A modular tool is disposed in the at least one receptacle for carrying out a drilling operation. The modular tool may be a tool for use in drilling a well borehole, it may be a tool for testing a formation surrounding a borehole, or the modular tool may be a combination. For example, one aspect of the present invention provides a modular steering rib. The modular steering rib may also include modular components for sampling and testing formation fluid.

Abstract: A system for controlling sensor motion during a time-dependent measurement, comprising a drilling assembly having a drill bit at one end and engaged with a drill string extending to a surface location at an opposite end thereof. A sensor is disposed in the drilling assembly for making a measurement of a formation parameter of interest. A non-rotating stabilizer is disposed in the drilling assembly proximate the sensor. The non-rotating stabilizer is adapted to reduce motion of the sensor below a predetermined level during the measurement. In one embodiment the rotational axis of the stabilizer is eccentric with respect to the borehole. In another embodiment, the non-rotating stabilizer has an extendable rib for changing the effective diameter of the stabilizer.