Abstract: A drilling assembly for drilling deviated wellbores includes a drill bit and a drilling motor that provides rotary power to the drill bit. A steering device integrated into drilling motor assembly contains a plurality of force application members. In one embodiment, each force application member is adapted to exert an adjustable amount of force on the wellbore interior. A separate or common power unit at or uphole of the drilling motor provides power to the force application members. A control device and control circuit can cooperate to independently operate each of the force application members. An inductive transmission device can be used to transmit electrical signals and/or power between rotating and non-rotating section of the drilling motor. During drilling of a wellbore, the force application members are operated to adjust the force on the wellbore to drill the wellbore in the desired direction.

Abstract: An apparatus and method capable of incrementally decreasing the borehole pressure at a variable rate by controlling a test volume within the borehole. The system includes an incrementally controllable pump, closed loop feedback and a controller for drawing down the pressure of a test volume to a level just below formation pressure. This incremental drawdown system will significantly reduce the overall measurement time, thereby increasing drilling efficiency and safety.

Abstract: The present invention provides a drilling assembly that includes a mud motor that rotates a drill bit and a set of independently expandable ribs. A stabilizer uphole of the ribs provides stability. A second set of ribs may be disposed on the drilling assembly. Vertical and curved holes are drilled by rotating the drill bit by the mud motor and by independently adjusting the rib forces. The drill string is not rotated. Inclined straight sections and curved sections may be drilled by independent adjustment of the rib forces and by rotating the drill bit with the motor, without rotating the drill string. Inclined sections or curved sections in the vertical plane are drilled by superimposing the drillstring rotation on the mud motor rotation and by setting the rib forces to the same predetermined values. Rib forces are adjusted if the drilling direction differs from the defined inclination. The system is self-adjusting and operates in a closed loop manner.

Abstract: An apparatus and method for determining permeability of a subterranean formation is provided. The apparatus and method comprise a work string, at least one selectively extendable member mounted on the work string to isolate a portion of the annular space between the work string and borehole. A predetermined distance proportional to the radius of a control port separates at least two ports in the work string. A sensor operatively associated with each port is mounted in the work string for measuring at least one characteristic such as pressure of the fluid in the isolated section.

Abstract: An apparatus and method for obtaining samples of pristine formation or; formation fluid, using a work string designed for performing other downhole work such as drilling, workover operations, or re-entry operations. An extendable element extends against the formation wall to obtain the pristine formation or fluid sample. The apparatus includes at least one extendable gripper element for anchoring the apparatus during testing and sampling operations.

Abstract: A wellbore drilling system has an umbilical that carries a drill bit in a wellbore. Drilling fluid pumped into the umbilical discharges at the drill bit bottom and returns through an annulus between the umbilical and the wellbore carrying entrained drill cuttings. An active differential pressure device (APD device), such as a jet pump, turbine or centrifugal pump, in fluid communication with the returning fluid creates a differential pressure across the device, which alters the pressure below or downhole of the device. The APD device can be driven by a positive displacement motor, a turbine, an electric motor, or a hydraulic motor. A controller controls the operation of the APD device in response to programmed instructions and/or one or more parameters of interest detected by one or more sensors. A preferred system is a closed loop system that maintains the wellbore at under-balance condition, at-balance condition or over-balance condition.

Abstract: The present invention provides methods of forming mud motors. In one method, rollers are urgingly stroked against a tubular member having a mandrel therein that has an outer profile which is the inverse of the desired profile of the stator. In another method, rollers are urged and rotated radially on the tubular member with the mandrel disposed in the tubular member. In yet another method, dies are pressed against the tubular member having a mandrel with a desired outer profile. In another method, a molten metal is deposited over a mandrel with an outer lobed surface that is substantially the inverse of the desired inner profile of the stator housing. The mandrel is then removed, leaving a metallic longitudinal member having an inner profile defined by the outer profile of the mandrel. In each of these methods, the inner surface of the resulting member has the profile defined by the outer profile of the mandrel.

Abstract: In general, the present invention provides a contactless apparatus for power and data transfer over a gap between rotating and non-rotating members of downhole oilfield tools. The gap usually contains a fluid, such as drilling fluid, or oil for operating hydraulic devices in the downhole tool. The downhole tool in one embodiment is a drilling assembly wherein a drive shaft is rotated by a downhole motor to rotate the drill bit attached to the bottom end of the drive shaft. A substantially non-rotating sleeve around the drive shaft includes at least one electrically-operated device. An electric power and data transfer device transfers electric power and data between the rotating and non-rotating members. An electronic control circuit associated with the rotating member controls the transfer of power and data from the rotating member to the non-rotating member.

Abstract: The present invention provides continuous or near continuous motion drill strings which include motion sensitive and other MWD sensors which take stationary measurements while the drilling assembly is continuing to drill the wellbore. For simultaneous continuous drilling and stationary measurements, the present invention provides a drilling assembly wherein a force application system almost-continuously applies force on the drill bit while maintaining a housing or drill collar section stationary. Motion sensitive sensors carried by the drill collar take stationary measurements. A steering device between the drill bit and the force application system maintains drilling of the wellbore along a prescribed well path.

Abstract: The present invention provides a drilling assembly that includes a mud motor that rotates a drill bit and a set of independently expandable ribs. A stabilizer uphole of the ribs provides stability. A second set of ribs may be disposed on the drilling assembly. Vertical and curved holes are drilled by rotating the drill bit by the mud motor and by independently adjusting the rib forces. The drill string is not rotated. Inclined straight sections and curved sections may be drilled by independent adjustment of the rib forces and by rotating the drill bit with the motor, without rotating the drill string. Inclined sections or curved sections in the vertical plane are drilled by superimposing the drillstring rotation on the mud motor rotation and by setting the rib forces to the same predetermined values. Rib forces are adjusted if the drilling direction differs from the defined inclination. The system is self-adjusting and operates in a closed loop manner.

Abstract: Determination of the rate of penetration (ROP) of drilling has usually been based upon surface measurements and may not be an accurate representation of the actual ROP. This can cause problems in Logging While Drilling (LWD). Because of the lack of a high-speed surface-to-downhole communication while drilling, a conventional method of measuring ROP at the surface does not provide a solution to this problem. However, the instantaneous ROP can be derived downhole with a certain degree of accuracy by utilizing an accelerometer placed in (or near) the tool to measure acceleration in the axial direction. When three-component accelerometers are used, the method may be used to determine the true vertical depth of the borehole.

Abstract: A minimum volume apparatus and method is provided including a tool for obtaining at least one parameter of interest of a subterranean formation in-situ, the tool comprising a carrier member, a selectively extendable member mounted on the carrier for isolating a portion of annulus, a port exposable to formation fluid in the isolated annulus space, a piston integrally disposed within the extendable member for urging the fluid into the port, and a sensor operatively associated with the port for detecting at least one parameter of interest of the fluid.

Abstract: A minimum volume apparatus and method is provided including a tool for obtaining at least one parameter of interest of a subterranean formation in-situ, the tool comprising a carrier member, a selectively extendable member mounted on the carrier for isolating a portion of annulus, a port exposable to formation fluid in the isolated annulus space, a piston integrally disposed within the extendable member for urging the fluid into the port, and a sensor operatively associated with the port for detecting at least one parameter of interest of the fluid.

Abstract: An MWD method and apparatus for determining parameters of interest in a formation has a sensor assembly mounted on a slidable sleeve slidably coupled to a longitudinal member, such as a section of drill pipe. When the sensor assembly is held in a non-rotating position, for instance for obtaining the measurements, the longitudinal member is free to rotate and continue drilling the borehole, wherein downhole measurements can be obtained with substantially no sensor movement or vibration. This is particularly useful in making NMR measurements due to their susceptibility to errors due caused by tool vibration. In addition, the substantially non-rotating arrangement of sensors makes it possible to efficiently carry out VSPs, reverse VSPs and looking ahead of the drill bit. A clamping device is used, for instance, to hold the sensor assembly is held in the non-rotating position.

Abstract: The present invention provides a drilling system that utilizes a neural network for predictive control of drilling operations. A downhole processor controls the operation of the various devices in a bottom hole assembly to effect changes to drilling parameters and drilling direction to autonomously optimize the drilling effectiveness. The neural network iteratively updates a prediction model of the drilling operations and provides recommendations for drilling corrections to a drilling operator.

Abstract: An apparatus and method capable of incrementally decreasing the borehole pressure at a variable rate by controlling a test volume within the borehole. The system includes an incrementally controllable pump, closed loop feedback and a controller for drawing down the pressure of a test volume to a level just below formation pressure. This incremental drawdown system will significantly reduce the overall measurement time, thereby increasing drilling efficiency and safety.

Abstract: An MWD method and apparatus for determining parameters of interest in a formation has a sensor assembly mounted on a slidable sleeve slidably coupled to a longitudinal member, such as a section of drill pipe. When the sensor assembly is held in a non-rotating position, for instance for obtaining the measurements, the longitudinal member is free to rotate and continue drilling the borehole, wherein downhole measurements can be obtained with substantially no sensor movement or vibration. This is particularly useful in making NMR measurements due to their susceptibility to errors due caused by tool vibration. In addition, the substantially non-rotating arrangement of sensors makes it possible to efficiently carry out VSPs, reverse VSPs and looking ahead of the drill bit. A clamping device is used, for instance, to hold the sensor assembly is held in the non-rotating position.

Abstract: The present invention provides a tool and method for obtaining at least one parameter of interest such as pressure of a subterranean formation in-situ. The tool comprises a carrier member for conveying the tool into a borehole, at least one selectively extendable member mounted on the carrier member for separating the annulus into a first portion and a second portion, a first port exposable to formation fluid in the first portion, a second port exposable to a fluid containing drilling fluid in the second portion, a first sensor for determining a first value indicative of a first portion characteristic, a second sensor for determining a second value indicative of a second portion characteristic referenced to the first value.

Abstract: In general, the present invention provides a modular drilling assembly having a module for contactless power and data transfer over a nonconductive gap between rotating and non-rotating members of a steering module. The gap usually contains a non-conductive fluid, such as drilling fluid, or oil for operating hydraulic devices in the downhole tool. The downhole tool in one embodiment is a modular drilling assembly wherein a drive shaft is rotated by a downhill motor to rotate a drill bit attached to the bottom end of the drive shaft. A substantially non-rotating sleeve around the drive shaft includes at least one electrically-operated device. The drilling assembly is modular in that it includes at least one steering module at the bottom end of the drilling assembly that has at least one steering device module that provides power to the force application member.

Abstract: A method and apparatus for protecting a sensor from impact and abrasion while drilling a borehole including a drill collar having a section of electrically non-conductive material, such as a composite material. The electrically non-conductive material has a rugged structural strength for conveying required drilling operation torque and load. The sensor which, for example, induces an RF field, is located inside the drill collar within the section of electrically non-conductive material wherein the sensor is protected from impact and abrasion while drilling a borehole without interference to the electromagnetic energy. The sensor is located, for example, within a load bearing section of the drill collar. Alternatively, the sensor is located inside a removable probe positioned inside the fluid channel through the drill collar. Stabilizers are used for stabilizing the probe within the channel.