Patents by Inventor Yasuo Tabuchi

Yasuo Tabuchi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9850963
    Abstract: A coil housing has an inner ring, which is shaped into an annular form and is placed on an inner side of an electromagnetic coil in a radial direction of a rotational axis. A thermal fuse is placed on an inner side of a coil inner peripheral end of the electromagnetic coil in the radial direction, so that the thermal fuse can be placed in such a manner that the thermal fuse does not limit a length of the electromagnetic coil in a direction of the rotational axis by using a radial thickness of the inner ring that is indispensable as a part of a structure of a magnetic circuit. Thus, it is possible to sufficiently limit occurrence of limiting of a size of the electromagnetic coil that is caused by the placement of the thermal fuse.
    Type: Grant
    Filed: February 20, 2015
    Date of Patent: December 26, 2017
    Assignee: DENSO CORPORATION
    Inventors: Toshihiro Konishi, Yoshinori Fukumura, Yasuo Tabuchi
  • Patent number: 9777780
    Abstract: A ring insertion groove is formed between adjacent two of circular plates, which are made of a magnetic material and are arranged concentric with each other, and a ring, which is made of a non-magnetic material and has a larger deformation resistance in comparison to the magnetic material of the plates, is press fitted into the ring insertion groove. Thereafter, a peripheral part around an opening of the ring insertion groove is plastically flowed, so that a compression stress is left in the ring.
    Type: Grant
    Filed: December 10, 2013
    Date of Patent: October 3, 2017
    Assignee: DENSO CORPORATION
    Inventors: Yousuke Yamagami, Motohiko Ueda, Tooru Ookuma, Yasuo Tabuchi, Tomoyuki Mizuguchi, Kazunori Mizutori, Yasuhiro Tamatsu
  • Patent number: 9746045
    Abstract: Provided are a fastened composite and a method of fastening an adherend, which includes a friction material, to a coating object, comprising; forming on at least a part of a surface of the coating object a coated film with a curable resin-containing paint; and fastening the adherend to the surface of the coating object, by subjecting heating and/or irradiation of an active energy ray to the coated film, while making the adherend closely contact the coated film to press it by a predetermined pressure, to cure the coated film.
    Type: Grant
    Filed: July 3, 2013
    Date of Patent: August 29, 2017
    Assignee: DENSO CORPORATION
    Inventors: Kunihiro Kado, Kazunori Mizutori, Yasuo Tabuchi, Shigeyoshi Sakuraba
  • Publication number: 20170030420
    Abstract: A coil housing has an inner ring, which is shaped into an annular form and is placed on an inner side of an electromagnetic coil in a radial direction of a rotational axis. A thermal fuse is placed on an inner side of a coil inner peripheral end of the electromagnetic coil in the radial direction, so that the thermal fuse can be placed in such a manner that the thermal fuse does not limit a length of the electromagnetic coil in a direction of the rotational axis by using a radial thickness of the inner ring that is indispensable as a part of a structure of a magnetic circuit. Thus, it is possible to sufficiently limit occurrence of limiting of a size of the electromagnetic coil that is caused by the placement of the thermal fuse.
    Type: Application
    Filed: February 20, 2015
    Publication date: February 2, 2017
    Inventors: Toshihiro KONISHI, Yoshinori FUKUMURA, Yasuo TABUCHI
  • Patent number: 9528560
    Abstract: A recess, which has a bottom, is formed in at least one of a contact surface of a rotor and a contact surface of an armature. A solid material, which is made of thermoset resin that contains powder of metal oxide or metal dispersed in the thermoset resin, is formed in an inside of the recess.
    Type: Grant
    Filed: October 20, 2014
    Date of Patent: December 27, 2016
    Assignees: DENSO CORPORATION, MEIJO UNIVERSITY
    Inventors: Yousuke Yamagami, Yasuo Tabuchi, Motohiko Ueda, Shouzou Tatematsu, Youichi Murakami, Shigeyoshi Sakuraba, Hatsuhiko Usami
  • Patent number: 9500239
    Abstract: An end surface portion of a rotor includes a friction surface and an end surface, which are spaced from each other in an axial direction. The armature is attracted and attached to the friction surface of the rotor by an electromagnetic attractive force when a solenoid coil is energized. The stator is opposed to the end surface of the end surface portion. A thermal fuse is held by a portion of a resin member located in an opening of the stator and is melted and disconnected to cut supply of an electric current to the solenoid coil when a temperature of the thermal fuse is equal to or higher than a predetermined temperature. The resin member has a recess that is formed in a predetermined position of a surface of the resin member, which is adjacent to the thermal fuse.
    Type: Grant
    Filed: January 21, 2014
    Date of Patent: November 22, 2016
    Assignee: DENSO CORPORATION
    Inventors: Yoshinori Fukumura, Yasuo Tabuchi
  • Publication number: 20160153507
    Abstract: An electromagnetic clutch has an inner ring portion which is formed in a cylindrical shape and holds a bearing on an inner surface thereof, and a friction portion which has a friction surface extending in the radial direction from the inner ring portion. The electromagnetic clutch has an outer ring portion which is arranged around the inner ring portion, and is formed in a cylindrical shape, and is joined to the friction portion. A joined portion which joins the outer ring portion and the friction portion is disposed between the outer ring portion and the friction portion. The joined portion is formed by the friction welding process.
    Type: Application
    Filed: May 28, 2014
    Publication date: June 2, 2016
    Inventors: Kunihiro KADO, Kazunori MIZUTORI, Yasuo TABUCHI
  • Publication number: 20160025159
    Abstract: A ring insertion groove is formed between adjacent two of circular plates, which are made of a magnetic material and are arranged concentric with each other, and a ring, which is made of a non-magnetic material and has a larger deformation resistance in comparison to the magnetic material of the plates, is press fitted into the ring insertion groove. Thereafter, a peripheral part around an opening of the ring insertion groove is plastically flowed, so that a compression stress is left in the ring.
    Type: Application
    Filed: December 10, 2013
    Publication date: January 28, 2016
    Inventors: Yousuke YAMAGAMI, Motohiko UEDA, Tooru OOKUMA, Yasuo TABUCHI, Tomoyuki MIZUGUCHI, Kazunori MIZUTORI, Yasuhiro TAMATSU
  • Publication number: 20150345573
    Abstract: An end surface portion of a rotor includes a friction surface and an end surface, which are spaced from each other in an axial direction. The armature is attracted and attached to the friction surface of the rotor by an electromagnetic attractive force when a solenoid coil is energized. The stator is opposed to the end surface of the end surface portion. A thermal fuse is held by a portion of a resin member located in an opening of the stator and is melted and disconnected to cut supply of an electric current to the solenoid coil when a temperature of the thermal fuse is equal to or higher than a predetermined temperature. The resin member has a recess that is formed in a predetermined position of a surface of the resin member, which is adjacent to the thermal fuse.
    Type: Application
    Filed: January 21, 2014
    Publication date: December 3, 2015
    Inventors: Yoshinori FUKUMURA, Yasuo TABUCHI
  • Publication number: 20150292573
    Abstract: A recess, which has a bottom, is formed in at least one of a contact surface of a rotor and a contact surface of an armature. A solid material, which is made of thermoset resin that contains powder of metal oxide or metal dispersed in the thermoset resin, is formed in an inside of the recess.
    Type: Application
    Filed: October 20, 2014
    Publication date: October 15, 2015
    Inventors: Yousuke YAMAGAMI, Yasuo TABUCHI, Motohiko UEDA, Shouzou TATEMATSU, Youichi MURAKAMI, Shigeyoshi SAKURABA, Hatsuhiko USAMI
  • Publication number: 20150167766
    Abstract: Provided are a fastened composite and a method of fastening an adherend, which includes a friction material, to a coating object, comprising; forming on at least a part of a surface of the coating object a coated film with a curable resin-containing paint; and fastening the adherend to the surface of the coating object, by subjecting heating and/or irradiation of an active energy ray to the coated film, while making the adherend closely contact the coated film to press it by a predetermined pressure, to cure the coated film.
    Type: Application
    Filed: July 3, 2013
    Publication date: June 18, 2015
    Applicant: DENSO CORPORATION
    Inventors: Kunihiro Kado, Kazunori Mizutori, Yasuo Tabuchi, Shigeyoshi Sakuraba
  • Publication number: 20140291105
    Abstract: An electromagnetic clutch with improved transmission torque by means of a low-cost method includes an electromagnetic coil, a rotor that is rotary driven by means of an external drive source, an armature attracted to the rotor by means of a magnetic force of the electromagnetic coil, and a hub structure. The electromagnetic clutch is characterized in that a recessed and projected surface having a surface roughness of 10 ?m or more and a hardness of 4 GPa or less is formed on the friction surface of the rotor and/or the friction surface of the armature.
    Type: Application
    Filed: November 2, 2012
    Publication date: October 2, 2014
    Inventors: Shigeyoshi Sakuraba, Yasuo Tabuchi, Youichi Murakami
  • Patent number: 8757343
    Abstract: A clutch mechanism includes a pulley, an armature, an electromagnet, a plate spring and a damper. The armature combines with the pulley in a direction of a rotation axis. The electromagnet generates attracting magnetic force, which attracts the armature in a joining direction. The plate spring generates resilient force, which urges the armature in an opposite direction from the joining direction. The damper includes an impact mitigation part mitigating an impact when the armature collides with the pulley. The pulley, the armature, the damper and the plate spring are arranged in this order in the direction of the rotation axis. The damper includes a contact portion contacting part of the armature in the direction of the rotation axis. The plate spring includes a pressing part pressing the contact portion on the armature during both the joining and unjoining of the armature and the pulley.
    Type: Grant
    Filed: November 24, 2010
    Date of Patent: June 24, 2014
    Assignee: DENSO CORPORATION
    Inventors: Shigeyoshi Sakuraba, Yasuo Tabuchi
  • Patent number: 8052560
    Abstract: A power transmission device includes a pulley 1 and a hub 2 having an inner hub 21, a rubber damper 22 and an outer hub 23. A hub side engagement portion 24 formed of an elastic material and arranged at either one, or both, of an inner peripheral surface and an outer peripheral surface of the outer hub engages with a pulley side engagement portion 12, which is arranged at a position corresponding to the outer hub, of the pulley in a concavo-convex fitting to thereby constitute a torque transmission structure between the hub and the pulley. The hub side engagement portion and the pulley side engagement portion have a concavo-convex outer shape and mesh with each other. A ring-like dust invasion prevention portion 28 covers a front surface of said concavo-convex fitting.
    Type: Grant
    Filed: June 16, 2009
    Date of Patent: November 8, 2011
    Assignee: DENSO CORPORATION
    Inventors: Michiyasu Nosaka, Yasuo Tabuchi, Motohiko Ueda, Yoshiki Tada, Hiroshi Nagae, Masahiro Yamashita, Kouji Kida, Mitsuhiro Tanabe
  • Patent number: 7993227
    Abstract: A hub for use in a power transmission apparatus comprises cylindrical portion 81 and outer ring 83 including a plurality of tongue-like reinforcing portions 83c each protruded radially inward from the peripheral end of the corresponding one of the plurality of protrusions 83b. When the distance from point C where the rear-side end surface of the cylindrical portion 81 and hub-side engaging portion 85 are connected with each other, to rear-side end surface D of reinforcing portions 83c is given a, and the distance from rear-side end surface D of reinforcing portions 83c to radially innermost front-side portion E is given b, distance b is less than one half of distance a.
    Type: Grant
    Filed: May 30, 2008
    Date of Patent: August 9, 2011
    Assignee: DENSO CORPORATION
    Inventors: Keiji Ishikawa, Yasuo Tabuchi, Michiyasu Nosaka, Motohiko Ueda, Takayuki Suzuki, Yoshiki Tada
  • Patent number: 7993228
    Abstract: A power transmission device includes a pulley 1 and a hub 2 having an inner hub 21, a rubber damper 22 and an outer hub 23. A hub side engagement portion 24 formed of an elastic material and arranged either one, or both, of inner peripheral surface and outer peripheral surface of the outer hub engages with a pulley side engagement portion 12, arranged at a position corresponding to the outer hub, of the pulley in concavo-convex fitting to thereby constitute a torque transmission structure between the hub and the pulley. The hub side engagement portion and the pulley side engagement portion have a concavo-convex outer shape and mesh with each other.
    Type: Grant
    Filed: October 18, 2005
    Date of Patent: August 9, 2011
    Assignee: DENSO CORPORATION
    Inventors: Michiyasu Nosaka, Yasuo Tabuchi, Motohiko Ueda, Yoshiki Tada, Hiroshi Nagae, Masahiro Yamashita, Kouji Kida, Mitsuhiro Tanabe
  • Patent number: 7980977
    Abstract: A power transmission apparatus includes a pulley 1 having a belt attached thereto to transmit the rotating drive force, a hub 2 which connects the pulley to a rotating shaft of a driven device, a bearing 7 which rotatably supports the pulley, and a sleeve ring 5 which is fitted and secured to the pulley and attaches the bearing to the pulley to prevent it relatively moving. The sleeve ring is provided, on its first end opposite to the driven device, with a bent portion 5b against which the bearing abuts to restrict further movement of the bearing. An annular retainer 6 is provided on the portion of the bearing adjacent to the drive device. The bearing is secured to the sleeve ring through the annular retainer by calking a second end 5a of the sleeve ring opposite to the first end. The sleeve ring is provided with a projection 5f which projects in the axial direction from the rear surface of the pulley and a casing 9 is provided with an annular groove 9c which at least partly receives therein the projection.
    Type: Grant
    Filed: March 19, 2009
    Date of Patent: July 19, 2011
    Assignee: DENSO CORPORATION
    Inventors: Michiyasu Nosaka, Hiroshi Nagae, Masahiro Yamashita, Yasuo Tabuchi, Yoshiki Tada, Mitsuhiro Tanabe
  • Publication number: 20110127136
    Abstract: A clutch mechanism includes a pulley, an armature, an electromagnet, a plate spring, and a damper. The armature is joined to the pulley in a direction of a rotation axis. The electromagnet generates attracting magnetic force, which attracts the armature in a joining direction. The plate spring generates resilient force, which urges the armature in an opposite direction from the joining direction. The damper includes an impact mitigation part mitigating an impact when the armature collides with the pulley. The pulley, the armature, the damper, and the plate spring are arranged in this order in the direction of the rotation axis. The damper includes a contact portion in contact with part of the armature in the direction of the rotation axis. The plate spring includes a pressing part pressing the contact portion on the armature both at time of joining and at time of unjoining between the armature and the pulley.
    Type: Application
    Filed: November 24, 2010
    Publication date: June 2, 2011
    Applicant: DENSO CORPORATION
    Inventors: Shigeyoshi SAKURABA, Yasuo Tabuchi
  • Patent number: 7922611
    Abstract: A power transmission system including an integrally molded hub and elastic member, where stress is inhibited from concentrating at the gate marks remaining after integral molding. In a pulley driven by a belt, a plastic pulley side relief section 1a provided at a pocket section of the pulley and a plastic hub side relief section provided on an iron outer ring of the hub engaged at the pocket section whereby power is transmitted from the pulley to the shaft. The hub side relief section and outer ring forming parts of the hub, the iron inner hub to be fastened to the shaft, and the plastic cylindrical part are integrally molded so that the gate mark for plastic injection is formed near to or further to the outer circumference of the outer ring.
    Type: Grant
    Filed: May 15, 2007
    Date of Patent: April 12, 2011
    Assignee: DENSO CORPORATION
    Inventors: Yoshiki Tada, Michiyasu Nosaka, Yasuo Tabuchi, Takushi Kamiya, Takayuki Suzuki
  • Patent number: 7909701
    Abstract: A power transmission apparatus comprises a pulley mounted rotatably on a casing of a rotary device, a hub coupled to the pulley by fitting between depressions and protrusions, a power shutoff member for preventing excessive torque between a rotary shaft and the hub, and an engaging device for engaging the hub and the pulley each other. The engaging device includes a first stepped portion formed radially on the outer periphery of the hub and a second stepped portion formed radially on the inner peripheral wall of a rim of the pulley in such a manner as to engage the first stepped portion in the axial direction.
    Type: Grant
    Filed: March 27, 2008
    Date of Patent: March 22, 2011
    Assignee: DENSO CORPORATION
    Inventors: Keiji Ishikawa, Yasuo Tabuchi, Michiyasu Nosaka, Yoshihiro Nakata, Takayuki Suzuki