Patents by Inventor Yasuo Tabuchi
Yasuo Tabuchi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9850963Abstract: A coil housing has an inner ring, which is shaped into an annular form and is placed on an inner side of an electromagnetic coil in a radial direction of a rotational axis. A thermal fuse is placed on an inner side of a coil inner peripheral end of the electromagnetic coil in the radial direction, so that the thermal fuse can be placed in such a manner that the thermal fuse does not limit a length of the electromagnetic coil in a direction of the rotational axis by using a radial thickness of the inner ring that is indispensable as a part of a structure of a magnetic circuit. Thus, it is possible to sufficiently limit occurrence of limiting of a size of the electromagnetic coil that is caused by the placement of the thermal fuse.Type: GrantFiled: February 20, 2015Date of Patent: December 26, 2017Assignee: DENSO CORPORATIONInventors: Toshihiro Konishi, Yoshinori Fukumura, Yasuo Tabuchi
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Patent number: 9777780Abstract: A ring insertion groove is formed between adjacent two of circular plates, which are made of a magnetic material and are arranged concentric with each other, and a ring, which is made of a non-magnetic material and has a larger deformation resistance in comparison to the magnetic material of the plates, is press fitted into the ring insertion groove. Thereafter, a peripheral part around an opening of the ring insertion groove is plastically flowed, so that a compression stress is left in the ring.Type: GrantFiled: December 10, 2013Date of Patent: October 3, 2017Assignee: DENSO CORPORATIONInventors: Yousuke Yamagami, Motohiko Ueda, Tooru Ookuma, Yasuo Tabuchi, Tomoyuki Mizuguchi, Kazunori Mizutori, Yasuhiro Tamatsu
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Patent number: 9746045Abstract: Provided are a fastened composite and a method of fastening an adherend, which includes a friction material, to a coating object, comprising; forming on at least a part of a surface of the coating object a coated film with a curable resin-containing paint; and fastening the adherend to the surface of the coating object, by subjecting heating and/or irradiation of an active energy ray to the coated film, while making the adherend closely contact the coated film to press it by a predetermined pressure, to cure the coated film.Type: GrantFiled: July 3, 2013Date of Patent: August 29, 2017Assignee: DENSO CORPORATIONInventors: Kunihiro Kado, Kazunori Mizutori, Yasuo Tabuchi, Shigeyoshi Sakuraba
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Publication number: 20170030420Abstract: A coil housing has an inner ring, which is shaped into an annular form and is placed on an inner side of an electromagnetic coil in a radial direction of a rotational axis. A thermal fuse is placed on an inner side of a coil inner peripheral end of the electromagnetic coil in the radial direction, so that the thermal fuse can be placed in such a manner that the thermal fuse does not limit a length of the electromagnetic coil in a direction of the rotational axis by using a radial thickness of the inner ring that is indispensable as a part of a structure of a magnetic circuit. Thus, it is possible to sufficiently limit occurrence of limiting of a size of the electromagnetic coil that is caused by the placement of the thermal fuse.Type: ApplicationFiled: February 20, 2015Publication date: February 2, 2017Inventors: Toshihiro KONISHI, Yoshinori FUKUMURA, Yasuo TABUCHI
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Patent number: 9528560Abstract: A recess, which has a bottom, is formed in at least one of a contact surface of a rotor and a contact surface of an armature. A solid material, which is made of thermoset resin that contains powder of metal oxide or metal dispersed in the thermoset resin, is formed in an inside of the recess.Type: GrantFiled: October 20, 2014Date of Patent: December 27, 2016Assignees: DENSO CORPORATION, MEIJO UNIVERSITYInventors: Yousuke Yamagami, Yasuo Tabuchi, Motohiko Ueda, Shouzou Tatematsu, Youichi Murakami, Shigeyoshi Sakuraba, Hatsuhiko Usami
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Patent number: 9500239Abstract: An end surface portion of a rotor includes a friction surface and an end surface, which are spaced from each other in an axial direction. The armature is attracted and attached to the friction surface of the rotor by an electromagnetic attractive force when a solenoid coil is energized. The stator is opposed to the end surface of the end surface portion. A thermal fuse is held by a portion of a resin member located in an opening of the stator and is melted and disconnected to cut supply of an electric current to the solenoid coil when a temperature of the thermal fuse is equal to or higher than a predetermined temperature. The resin member has a recess that is formed in a predetermined position of a surface of the resin member, which is adjacent to the thermal fuse.Type: GrantFiled: January 21, 2014Date of Patent: November 22, 2016Assignee: DENSO CORPORATIONInventors: Yoshinori Fukumura, Yasuo Tabuchi
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Publication number: 20160153507Abstract: An electromagnetic clutch has an inner ring portion which is formed in a cylindrical shape and holds a bearing on an inner surface thereof, and a friction portion which has a friction surface extending in the radial direction from the inner ring portion. The electromagnetic clutch has an outer ring portion which is arranged around the inner ring portion, and is formed in a cylindrical shape, and is joined to the friction portion. A joined portion which joins the outer ring portion and the friction portion is disposed between the outer ring portion and the friction portion. The joined portion is formed by the friction welding process.Type: ApplicationFiled: May 28, 2014Publication date: June 2, 2016Inventors: Kunihiro KADO, Kazunori MIZUTORI, Yasuo TABUCHI
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Publication number: 20160025159Abstract: A ring insertion groove is formed between adjacent two of circular plates, which are made of a magnetic material and are arranged concentric with each other, and a ring, which is made of a non-magnetic material and has a larger deformation resistance in comparison to the magnetic material of the plates, is press fitted into the ring insertion groove. Thereafter, a peripheral part around an opening of the ring insertion groove is plastically flowed, so that a compression stress is left in the ring.Type: ApplicationFiled: December 10, 2013Publication date: January 28, 2016Inventors: Yousuke YAMAGAMI, Motohiko UEDA, Tooru OOKUMA, Yasuo TABUCHI, Tomoyuki MIZUGUCHI, Kazunori MIZUTORI, Yasuhiro TAMATSU
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Publication number: 20150345573Abstract: An end surface portion of a rotor includes a friction surface and an end surface, which are spaced from each other in an axial direction. The armature is attracted and attached to the friction surface of the rotor by an electromagnetic attractive force when a solenoid coil is energized. The stator is opposed to the end surface of the end surface portion. A thermal fuse is held by a portion of a resin member located in an opening of the stator and is melted and disconnected to cut supply of an electric current to the solenoid coil when a temperature of the thermal fuse is equal to or higher than a predetermined temperature. The resin member has a recess that is formed in a predetermined position of a surface of the resin member, which is adjacent to the thermal fuse.Type: ApplicationFiled: January 21, 2014Publication date: December 3, 2015Inventors: Yoshinori FUKUMURA, Yasuo TABUCHI
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Publication number: 20150292573Abstract: A recess, which has a bottom, is formed in at least one of a contact surface of a rotor and a contact surface of an armature. A solid material, which is made of thermoset resin that contains powder of metal oxide or metal dispersed in the thermoset resin, is formed in an inside of the recess.Type: ApplicationFiled: October 20, 2014Publication date: October 15, 2015Inventors: Yousuke YAMAGAMI, Yasuo TABUCHI, Motohiko UEDA, Shouzou TATEMATSU, Youichi MURAKAMI, Shigeyoshi SAKURABA, Hatsuhiko USAMI
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Publication number: 20150167766Abstract: Provided are a fastened composite and a method of fastening an adherend, which includes a friction material, to a coating object, comprising; forming on at least a part of a surface of the coating object a coated film with a curable resin-containing paint; and fastening the adherend to the surface of the coating object, by subjecting heating and/or irradiation of an active energy ray to the coated film, while making the adherend closely contact the coated film to press it by a predetermined pressure, to cure the coated film.Type: ApplicationFiled: July 3, 2013Publication date: June 18, 2015Applicant: DENSO CORPORATIONInventors: Kunihiro Kado, Kazunori Mizutori, Yasuo Tabuchi, Shigeyoshi Sakuraba
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Publication number: 20140291105Abstract: An electromagnetic clutch with improved transmission torque by means of a low-cost method includes an electromagnetic coil, a rotor that is rotary driven by means of an external drive source, an armature attracted to the rotor by means of a magnetic force of the electromagnetic coil, and a hub structure. The electromagnetic clutch is characterized in that a recessed and projected surface having a surface roughness of 10 ?m or more and a hardness of 4 GPa or less is formed on the friction surface of the rotor and/or the friction surface of the armature.Type: ApplicationFiled: November 2, 2012Publication date: October 2, 2014Inventors: Shigeyoshi Sakuraba, Yasuo Tabuchi, Youichi Murakami
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Patent number: 8757343Abstract: A clutch mechanism includes a pulley, an armature, an electromagnet, a plate spring and a damper. The armature combines with the pulley in a direction of a rotation axis. The electromagnet generates attracting magnetic force, which attracts the armature in a joining direction. The plate spring generates resilient force, which urges the armature in an opposite direction from the joining direction. The damper includes an impact mitigation part mitigating an impact when the armature collides with the pulley. The pulley, the armature, the damper and the plate spring are arranged in this order in the direction of the rotation axis. The damper includes a contact portion contacting part of the armature in the direction of the rotation axis. The plate spring includes a pressing part pressing the contact portion on the armature during both the joining and unjoining of the armature and the pulley.Type: GrantFiled: November 24, 2010Date of Patent: June 24, 2014Assignee: DENSO CORPORATIONInventors: Shigeyoshi Sakuraba, Yasuo Tabuchi
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Patent number: 8052560Abstract: A power transmission device includes a pulley 1 and a hub 2 having an inner hub 21, a rubber damper 22 and an outer hub 23. A hub side engagement portion 24 formed of an elastic material and arranged at either one, or both, of an inner peripheral surface and an outer peripheral surface of the outer hub engages with a pulley side engagement portion 12, which is arranged at a position corresponding to the outer hub, of the pulley in a concavo-convex fitting to thereby constitute a torque transmission structure between the hub and the pulley. The hub side engagement portion and the pulley side engagement portion have a concavo-convex outer shape and mesh with each other. A ring-like dust invasion prevention portion 28 covers a front surface of said concavo-convex fitting.Type: GrantFiled: June 16, 2009Date of Patent: November 8, 2011Assignee: DENSO CORPORATIONInventors: Michiyasu Nosaka, Yasuo Tabuchi, Motohiko Ueda, Yoshiki Tada, Hiroshi Nagae, Masahiro Yamashita, Kouji Kida, Mitsuhiro Tanabe
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Patent number: 7993227Abstract: A hub for use in a power transmission apparatus comprises cylindrical portion 81 and outer ring 83 including a plurality of tongue-like reinforcing portions 83c each protruded radially inward from the peripheral end of the corresponding one of the plurality of protrusions 83b. When the distance from point C where the rear-side end surface of the cylindrical portion 81 and hub-side engaging portion 85 are connected with each other, to rear-side end surface D of reinforcing portions 83c is given a, and the distance from rear-side end surface D of reinforcing portions 83c to radially innermost front-side portion E is given b, distance b is less than one half of distance a.Type: GrantFiled: May 30, 2008Date of Patent: August 9, 2011Assignee: DENSO CORPORATIONInventors: Keiji Ishikawa, Yasuo Tabuchi, Michiyasu Nosaka, Motohiko Ueda, Takayuki Suzuki, Yoshiki Tada
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Patent number: 7993228Abstract: A power transmission device includes a pulley 1 and a hub 2 having an inner hub 21, a rubber damper 22 and an outer hub 23. A hub side engagement portion 24 formed of an elastic material and arranged either one, or both, of inner peripheral surface and outer peripheral surface of the outer hub engages with a pulley side engagement portion 12, arranged at a position corresponding to the outer hub, of the pulley in concavo-convex fitting to thereby constitute a torque transmission structure between the hub and the pulley. The hub side engagement portion and the pulley side engagement portion have a concavo-convex outer shape and mesh with each other.Type: GrantFiled: October 18, 2005Date of Patent: August 9, 2011Assignee: DENSO CORPORATIONInventors: Michiyasu Nosaka, Yasuo Tabuchi, Motohiko Ueda, Yoshiki Tada, Hiroshi Nagae, Masahiro Yamashita, Kouji Kida, Mitsuhiro Tanabe
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Patent number: 7980977Abstract: A power transmission apparatus includes a pulley 1 having a belt attached thereto to transmit the rotating drive force, a hub 2 which connects the pulley to a rotating shaft of a driven device, a bearing 7 which rotatably supports the pulley, and a sleeve ring 5 which is fitted and secured to the pulley and attaches the bearing to the pulley to prevent it relatively moving. The sleeve ring is provided, on its first end opposite to the driven device, with a bent portion 5b against which the bearing abuts to restrict further movement of the bearing. An annular retainer 6 is provided on the portion of the bearing adjacent to the drive device. The bearing is secured to the sleeve ring through the annular retainer by calking a second end 5a of the sleeve ring opposite to the first end. The sleeve ring is provided with a projection 5f which projects in the axial direction from the rear surface of the pulley and a casing 9 is provided with an annular groove 9c which at least partly receives therein the projection.Type: GrantFiled: March 19, 2009Date of Patent: July 19, 2011Assignee: DENSO CORPORATIONInventors: Michiyasu Nosaka, Hiroshi Nagae, Masahiro Yamashita, Yasuo Tabuchi, Yoshiki Tada, Mitsuhiro Tanabe
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Publication number: 20110127136Abstract: A clutch mechanism includes a pulley, an armature, an electromagnet, a plate spring, and a damper. The armature is joined to the pulley in a direction of a rotation axis. The electromagnet generates attracting magnetic force, which attracts the armature in a joining direction. The plate spring generates resilient force, which urges the armature in an opposite direction from the joining direction. The damper includes an impact mitigation part mitigating an impact when the armature collides with the pulley. The pulley, the armature, the damper, and the plate spring are arranged in this order in the direction of the rotation axis. The damper includes a contact portion in contact with part of the armature in the direction of the rotation axis. The plate spring includes a pressing part pressing the contact portion on the armature both at time of joining and at time of unjoining between the armature and the pulley.Type: ApplicationFiled: November 24, 2010Publication date: June 2, 2011Applicant: DENSO CORPORATIONInventors: Shigeyoshi SAKURABA, Yasuo Tabuchi
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Patent number: 7922611Abstract: A power transmission system including an integrally molded hub and elastic member, where stress is inhibited from concentrating at the gate marks remaining after integral molding. In a pulley driven by a belt, a plastic pulley side relief section 1a provided at a pocket section of the pulley and a plastic hub side relief section provided on an iron outer ring of the hub engaged at the pocket section whereby power is transmitted from the pulley to the shaft. The hub side relief section and outer ring forming parts of the hub, the iron inner hub to be fastened to the shaft, and the plastic cylindrical part are integrally molded so that the gate mark for plastic injection is formed near to or further to the outer circumference of the outer ring.Type: GrantFiled: May 15, 2007Date of Patent: April 12, 2011Assignee: DENSO CORPORATIONInventors: Yoshiki Tada, Michiyasu Nosaka, Yasuo Tabuchi, Takushi Kamiya, Takayuki Suzuki
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Patent number: 7909701Abstract: A power transmission apparatus comprises a pulley mounted rotatably on a casing of a rotary device, a hub coupled to the pulley by fitting between depressions and protrusions, a power shutoff member for preventing excessive torque between a rotary shaft and the hub, and an engaging device for engaging the hub and the pulley each other. The engaging device includes a first stepped portion formed radially on the outer periphery of the hub and a second stepped portion formed radially on the inner peripheral wall of a rim of the pulley in such a manner as to engage the first stepped portion in the axial direction.Type: GrantFiled: March 27, 2008Date of Patent: March 22, 2011Assignee: DENSO CORPORATIONInventors: Keiji Ishikawa, Yasuo Tabuchi, Michiyasu Nosaka, Yoshihiro Nakata, Takayuki Suzuki