Patents by Inventor Yoshiro Suzuki

Yoshiro Suzuki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20050252760
    Abstract: In a distillation apparatus, a production process and a purification method of readily polymerizable compounds, a problem of the invention is to solve a serious plugging problem in a large-sized distillation column as in the commercial equipment and to provide an apparatus and a method for distilling and purifying a readily polymerizable compound stably over a long period of time.
    Type: Application
    Filed: July 26, 2005
    Publication date: November 17, 2005
    Applicant: MITSUBISHI CHEMICAL CORPORATION
    Inventors: Shuhei Yada, Yasushi Ogawa, Yoshiro Suzuki, Kenji Takasaki, Kiyoshi Takahashi
  • Publication number: 20050215813
    Abstract: There is provided a method for preventing clogging in an apparatus for handling (meth)acrylic acid or esters thereof which is capable of inhibiting occurrence of clogging in nozzles or conduits connected to a gas-phase portion of the apparatus and ensuring a stable continuous operation of the apparatus for a long period of time. The method for preventing clogging in an apparatus for handling (meth)acrylic acid or esters thereof, comprises blowing a gas having a polymerization inhibiting action into a nozzle or conduit connected to a gas-phase portion of the apparatus, wherein said gas having a polymerization inhibiting action, which is blown into the nozzle or conduit, has a temperature not less than a temperature of the gas-phase portion.
    Type: Application
    Filed: December 1, 2004
    Publication date: September 29, 2005
    Applicant: Mitsubishi Chemical Corporation
    Inventors: Shuhei Yada, Yasushi Ogawa, Kenji Takasaki, Yoshiro Suzuki
  • Publication number: 20050209482
    Abstract: The storage tank of the invention for an easily polymerizable compound is a storage tank having an acceptance piping and a delivery piping and is characterized by having a circulation line which directly connects the acceptance piping to the delivery piping or having circulation lines which respectively connect the acceptance piping to the storage tank and the storage tank to the delivery piping; the method of storing of the invention is characterized by storing an easily polymerizable compound in the storage tank while circulating the compound in the storage tank through the circulation line(s); the method of pipe jointing and apparatus therefor of the invention are a method of jointing pipes fitted to a handling apparatus in a production apparatus, storage apparatus, or the like for the purpose of transporting a corrosive liquid, the method being characterized in that the pipes are jointed with flanges, bolts, and nuts made of a material having resistance to corrosion by the corrosive liquid; the process fo
    Type: Application
    Filed: May 20, 2005
    Publication date: September 22, 2005
    Applicant: MITSUBISHI CHEMICAL CORPORATION
    Inventors: Shuhei Yada, Yasushi Ogawa, Yoshiro Suzuki, Kimikatsu Jinno, Hirochika Hosaka, Masayasu Goriki
  • Publication number: 20050209481
    Abstract: There is provided an industrially useful process for producing (meth)acrylic esters which is improved so as to prolong a life of a strong acid cation exchange resin catalyst used therein. The process for producing a (meth)acrylic ester according to the present invention comprises a reaction step of esterifying (meth)acrylic acid with a C1 to C4 alcohol in the presence of a strong acid cation exchange resin catalyst to produce the (meth)acrylic ester; a recovery step of separating an unreacted (meth)acrylic acid from a reaction solution obtained in the reaction step; and a recycling step of recycling the thus recovered unreacted (meth)acrylic acid to the reaction step, solids contained in the recovered unreacted (meth)acrylic acid to be recycled to the reaction step being separated therefrom.
    Type: Application
    Filed: December 7, 2004
    Publication date: September 22, 2005
    Applicant: Mitsubishi Chemical Corporation
    Inventors: Shuhei Yada, Kenji Takasaki, Yoshiro Suzuki, Yasushi Ogawa
  • Publication number: 20050192463
    Abstract: There is provided a method for storing (meth)acrylic acid or (meth)acrylic esters in a storage tank for receiving or discharging the (meth)acrylic acid or (meth)acrylic esters, which is capable of storing the (meth)acrylic acid or (meth)acrylic esters for a long period of time. According to the method of the present invention, upon storing the (meth)acrylic acid or (meth)acrylic esters in the storage tank for receiving or discharging the (meth)acrylic acid or (meth)acrylic esters, a concentration of suspended particulate matters contained in a gas phase portion of the storage tank is controlled to not more than 0.01 mg/m3.
    Type: Application
    Filed: December 8, 2004
    Publication date: September 1, 2005
    Applicant: Mitsubishi Chemical Corporation
    Inventors: Shuhei Yada, Kenji Takasaki, Yoshiro Suzuki, Yasushi Ogawa
  • Publication number: 20050192462
    Abstract: There is provided a method for handling high-viscosity substances discharged from a production process of acrylic acid or esters thereof by gas-phase catalytic oxidation, which method is improved such that upon transporting the high-viscosity substances in a molten state to a storage tank through a pipeline, the retention or clogging of the high-viscosity substances in the pipeline can be effectively prevented without adding a solvent thereto, resulting in smooth transportation thereof through the pipeline.
    Type: Application
    Filed: November 1, 2004
    Publication date: September 1, 2005
    Inventors: Shuhei Yada, Yasushi Ogawa, Kenji Takasaki, Yoshiro Suzuki
  • Publication number: 20050189296
    Abstract: The present invention provides a method for handling a (meth)acrylic ester-containing solution in which the (meth)acrylic ester-containing solution is treated by at least one process selected from washing, neutralization and extraction, the said method being capable of ensuring a stable continuous operation of the treating system for a long period of time without deteriorating a liquid-liquid separation efficiency and a distillation efficiency in subsequent steps while inhibiting the formation of sludge, when waste water or a waste aqueous solution obtained by recovering effective ingredients from the (meth)acrylic ester-containing solution treated by said at least one process is recycled to the previous process and reused therein. The above waste water or waste aqueous solution is previously cooled to a temperature of 10 to 50° C. and then solids are removed therefrom prior to recycling the waste water or waste aqueous solution to the previous process and reusing the same therein.
    Type: Application
    Filed: December 20, 2004
    Publication date: September 1, 2005
    Applicant: Mitsubishi Chemical Corporation
    Inventors: Shuhei Yada, Kenji Takasaki, Yoshiro Suzuki, Yasushi Ogawa
  • Patent number: 6936177
    Abstract: An object of the present invention is to provide a method for efficiently removing a metal from wastewater formed by subjecting the liquid waste to wet combustion treatment or wet oxidation treatment, said liquid waste resulting from an acrylic acid production process. Provided is a method for removing a metal from wastewater formed by subjecting at least a part of liquid waste to wet combustion treatment or wet oxidation treatment, said liquid waste resulting from an acrylic acid production process involving the steps of forming acrylic acid through catalytic vapor phase oxidation of at least one of propane, propylene, and acrolein, and purifying the acrylic acid through distillation, wherein the method comprises the steps of: (a) removing a solid content from the wastewater; (b) removing carbonate ions and carbonate salts from the treated liquid obtained by the step (a); and (c) removing a metal from the treated liquid from the step (b).
    Type: Grant
    Filed: May 27, 2004
    Date of Patent: August 30, 2005
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Shuhei Yada, Kenji Takasaki, Yasushi Ogawa, Yoshiro Suzuki
  • Publication number: 20050187405
    Abstract: The present invention provides a process for producing purified (meth)acrylic acid by subjecting crude (meth)acrylic acid containing maleic acids and aldehydes as impurities to distillation, the said process comprising, prior to the distillation, the following steps: (A) adding hydrazines to the crude (meth)acrylic acid at a temperature of not less than a melting point of acrylic acid and not more than 50° C. to react the maleic acids with the hydrazines; (B) heat-treating the reaction solution obtained in the above step (A) at a temperature of 60 to 90° C. to convert the reaction product into a substance soluble in the reaction solution; and (C) adding hydrazines to the thus heat-treated reaction solution obtained in the above step (B) at a temperature of not less than the melting point of acrylic acid and not more than 50° C. to react the aldehydes with the hydrazines, thereby producing a substance soluble in the reaction solution.
    Type: Application
    Filed: December 23, 2004
    Publication date: August 25, 2005
    Applicant: MITSUBISHI CHEMICAL CORPORATION
    Inventors: Shuhei Yada, Kenji Takasaki, Yasushi Ogawa, Yoshiro Suzuki
  • Publication number: 20050176998
    Abstract: A method for purifying a crude (meth)acrylic acid obtained by a vapor phase catalytic oxidation method, characterized in that the crude (meth)acrylic acid having most parts of water and acetic acid removed therefrom, is fed to and distilled in a first distillation column of a purification system comprising first to third three distillation columns, the top fraction from the first distillation column is fed to and distilled in the second distillation column, the resulting top fraction is recovered as a high purity (meth)acrylic acid product, the bottoms from the first and second distillation columns are fed to and distilled in the third distillation column, and the resulting top fraction is fed to the first distillation column.
    Type: Application
    Filed: April 12, 2005
    Publication date: August 11, 2005
    Applicant: MITSUBISHI CHEMICAL CORPORATION
    Inventors: Shuhei Yada, Yasushi Ogawa, Yoshiro Suzuki, Kenji Takasaki
  • Publication number: 20050176997
    Abstract: A method for purifying a crude (meth)acrylic acid obtained by a vapor phase catalytic oxidation method, characterized in that the crude (meth)acrylic acid having most parts of water and acetic acid removed therefrom, is fed to and distilled in a first distillation column of a purification system comprising first to third three distillation columns, the top fraction from the first distillation column is fed to and distilled in the second distillation column, the resulting top fraction is recovered as a high purity (meth)acrylic acid product, the bottoms from the first and second distillation columns are fed to and distilled in the third distillation column, and the resulting top fraction is fed to the first distillation column.
    Type: Application
    Filed: April 12, 2005
    Publication date: August 11, 2005
    Applicant: MITSUBISHI CHEMICAL CORPORATION
    Inventors: Shuhei Yada, Yasushi Ogawa, Yoshiro Suzuki, Kenji Takasaki
  • Publication number: 20050171382
    Abstract: There is provided a process for purifying (meth)acrylic acid by efficiently removing transition metal components from crude (meth)acrylic acid containing the transition metal components as impurities. When the crude (meth)acrylic acid containing the transition metal components as impurities is contacted with the cation exchange resin to remove the transition metal components therefrom, water is previously added to the crude (meth)acrylic acid prior to contacting the crude (meth)acrylic acid with the cation exchange resin. In the preferred embodiment of the present invention, the transition metal component is manganese.
    Type: Application
    Filed: December 8, 2004
    Publication date: August 4, 2005
    Applicant: Mitsubishi Chemical Corporation
    Inventors: Shuhei Yada, Kenji Takasaki, Yasushi Ogawa, Yoshiro Suzuki
  • Publication number: 20050167362
    Abstract: The present invention provides a process for recovering liquid chemical products, in which the residual liquid chemical products remaining in respective handling devices in a chemical production facility can be efficiently and safely recovered therefrom without leakage thereof out of the system. In the process for recovering liquid chemical products in a chemical production facility according to the present invention, the chemical products are withdrawn from the handling devices through bottom discharge pipes (14), (15), (16) and (17) thereof, directly collected by the gravity thereof into a common inclined collection pipe (13) located at a position lower than the bottom discharge pipes and connected to the bottom discharge pipes, and then delivered by the gravity thereof through the inclined collection pipe (13) to a recovery tank (1) located at a position lower than the inclined collection pipe and connected to a lower end of the inclined collection pipe.
    Type: Application
    Filed: January 19, 2005
    Publication date: August 4, 2005
    Applicant: Mitsubishi Chemical Corporation
    Inventors: Yasuyuki Sakakura, Shuhei Yada, Yasushi Ogawa, Yoshiro Suzuki
  • Publication number: 20050143602
    Abstract: An oxidation reactor includes a reactor body, a manhole nozzle projecting from the reactor body, and a partition plate separating an inside of the manhole nozzle and an inside of the reactor body from each other. In an oxidation reactor including the reactor body and a nozzle projecting from the reactor body, there is provided a means for feeding an inert gas into the nozzle. In a process for producing (meth)acrylic acids by subjecting propane, propylene or isobutylene to catalytic gas-phase oxidation reaction in an oxidation reactor for producing (meth)acrolein or (meth)acrylic acid, the above oxidation reactor is used as the oxidation reactor. In a method for analyzing an easily-polymerizable compound by introducing a gas containing the easily-polymerizable compound into an analyzing apparatus through a sampling tube, a double tube is used as the sampling tube, and a heating medium is fed into an outer tube of the double tube.
    Type: Application
    Filed: March 25, 2004
    Publication date: June 30, 2005
    Applicant: Mitsubishi Chemical Corporation
    Inventors: Shuhei Yada, Yasushi Ogawa, Yoshiro Suzuki, Hirochika Hosaka, Yasuhiko Samura
  • Publication number: 20050131254
    Abstract: A multitube reactor, wherein tubes having smaller tolerance between a nominal size and actual sizes are used as reaction tubes to stably perform a high yield reaction for a long period, a catalyst is filled into the reaction tubes so that the catalyst layer peak temperature portions of the reaction tubes are not overlapped with the connection sites thereof with baffles to effectively prevent hot spots from occurring and stably perform a reaction for a long period without the clogging of the reaction tubes, a heat medium and raw material gas are allowed to flow in the direction of a countercurrent and a specified type of catalyst is filled into the reaction tubes so that activity is increased from the inlet of the raw material gas to the outlet thereof to prevent the autooxidation of products so as to prevent equipment from being damaged due to the reaction, and, at the time of starting, gas with a temperature of 100 to 400° C.
    Type: Application
    Filed: February 3, 2005
    Publication date: June 16, 2005
    Inventors: Shuhei Yada, Hirochika Hosaka, Masayasu Goriki, Kimikatsu Jinno, Yasushi Ogawa, Yoshiro Suzuki
  • Publication number: 20050107483
    Abstract: The present invention provides a process for catalytic vapor phase oxidation which prevents runaway reaction or early deterioration of a catalyst, in the production of (meth)acrylic acid or the like from propylene or isobutylene by the catalytic vapor phase oxidation process using a multi-tubular reactor, which can lead to the production thereof constantly in high yield for a long period of time.
    Type: Application
    Filed: September 10, 2004
    Publication date: May 19, 2005
    Applicant: MITSUBISHI CHEMICAL CORPORATION
    Inventors: Yasuyuki Sakakura, Shuhei Yada, Kimikatsu Jinno, Hirochika Hosaka, Yoshiro Suzuki
  • Publication number: 20050059838
    Abstract: A process for producing a (meth)acrylic acid compound, which comprises distilling acrylic acid, methacrylic acid (these will hereinafter generally be referred to as “(meth)acrylic acid”) or an ester thereof (these will hereinafter generally be referred to as “a (meth)acrylic acid compound”) in a distillation column to obtain a purified (meth)acrylic acid compound, characterized in that in the course of operation of the distillation column including suspension and resumption of the operation, the distillation column is washed with water and, thereafter, inside washing with an organic solvent and/or azeotropic distillation in the presence of the organic solvent is conducted. In some cases, washing with alkaline water may be added prior to the washing with water. Washing of the distillation column for separating and purifying a crude (meth)acrylic acid compound, can be carried out easily.
    Type: Application
    Filed: May 3, 2004
    Publication date: March 17, 2005
    Applicant: MITSUBISHI CHEMICAL CORPORATION
    Inventors: Shuhei Yada, Yasushi Ogawa, Kenji Takasaki, Yoshiro Suzuki
  • Publication number: 20050054874
    Abstract: The invention provides a process for producing and/or purifying acrylic acid or methacrylic acid and an ester of these, wherein high-boiling heavy ingredients (high-boiling matters) discharged from individual step units are classified by the content therein of (meth)acrylic acid and/or of the dimer thereof and treated. According to the invention, even when high-boiling matters which have been discharged from distillation columns, high-boiling-matter cracking reactors, and the like in a plant for producing (meth)acrylic acid and/or an ester thereof and are alike in liquid nature are mixed with each other in the same tank, no polymer precipitation occurs. The handling and storage thereof are hence easy. Consequently, tanks can be united into one, and the process is extremely advantageous in reducing the construction cost and the area necessary for equipment.
    Type: Application
    Filed: May 20, 2004
    Publication date: March 10, 2005
    Applicant: MITSUBISHI CHEMICAL CORPORATION
    Inventors: Shuhei Yada, Yasushi Ogawa, Yoshiro Suzuki, Hirochika Hosaka
  • Publication number: 20050038290
    Abstract: In the process for producing (meth)acrolein or (meth)acrylic acid, which comprises feeding a raw material of the (meth)acrolein or (meth)acrylic acid, and a molecular oxygen-containing gas mixed with a diluting gas and compressed by a compressor, to an oxidation reactor to conduct a catalytic gas-phase oxidation reaction therebetween; feeding the obtained reaction gas to an absorption column to contact with water; recovering an aqueous solution of the (meth)acrolein or (meth)acrylic acid from a bottom of the absorption column and an exhaust gas from a top of the absorption column; and recycling a part or whole of the thus recovered exhaust gas to use as the diluting gas, the temperature of the mixed gas at a suction inlet of the compressor is controlled to a temperature higher than a dew point thereof. According to the process of the present invention, the compressor is prevented from suffering from clogging or damage thereto.
    Type: Application
    Filed: June 9, 2004
    Publication date: February 17, 2005
    Applicant: Mitsubishi Chemical Corporation
    Inventors: Yasuyuki Sakakura, Shuhei Yada, Hirochika Hosaka, Yasushi Ogawa, Yoshiro Suzuki
  • Publication number: 20050004396
    Abstract: In the purification and distillation step of acrylic acid (including (meth)acrylic acid), stable continuous operation for a long period is enabled by inhibiting the undesirable polymerization reaction of acrylic acid thereby to prevent the device from a trouble such as clogging.
    Type: Application
    Filed: July 26, 2004
    Publication date: January 6, 2005
    Applicant: MITSUBISHI CHEMICAL CORPORATION
    Inventors: Shuhei Yada, Kenji Takasaki, Yasushi Ogawa, Yoshiro Suzuki