Patents by Inventor Yuji Katsuda

Yuji Katsuda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11862785
    Abstract: A lithium ion conductive material has a composition formula of Lia(OH)bFcBr, where 1.8?a?2.3, b=a?c?1, 0.01?c?0.11, and includes an antiperovskite-type crystal phase. Preferably, the lithium ion conductive material further includes a layered antiperovskite-type crystal phase. More preferably, 0?B/(A+B)?0.2 is satisfied, where A is the peak intensity in the vicinity of 2?=31.2° in the X-ray diffractometry using Cu-K? ray and B is the peak intensity in the vicinity of 2?=30.2°.
    Type: Grant
    Filed: September 16, 2020
    Date of Patent: January 2, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventors: Miyuki Kojima, Keita Miyanishi, Yosuke Sato, Yuji Katsuda
  • Publication number: 20230420734
    Abstract: A solid electrolyte is composed primarily of a component expressed by a composition formula of Lia+dMbXcAeOf by using values a to f that are greater than 0, where M is an element serving as a trivalent cation, X is a halogen element, and A is a sulfur element or a phosphorus element, wherein 0.8c?(a+3b)?1.2c and 1.6f?(d+n×e)?2.4f are satisfied, where when A is a sulfur element, n is 4 or 6, and when A is a phosphorus element, n is 5.
    Type: Application
    Filed: September 6, 2023
    Publication date: December 28, 2023
    Applicants: NGK INSULATORS, LTD., NAGOYA INSTITUTE OF TECHNOLOGY
    Inventors: Yosuke SATO, En YAGI, Satoshi OZAKI, Toshihiro YOSHIDA, Yuji KATSUDA, Mizuki HIROSE, Reona MIYAZAKI
  • Patent number: 11855254
    Abstract: Provided is a solid electrolyte which contains a composition expressed by 3LiOH·Li2SO4. The solid electrolyte has a lithium ion conductivity of 0.1×10?6 S/cm or more at 25° C. and an activation energy of 0.6 eV or more.
    Type: Grant
    Filed: July 8, 2020
    Date of Patent: December 26, 2023
    Assignees: Nagoya Institute of Technology, NGK INSULATORS, LTD.
    Inventors: Reona Miyazaki, Toshihiro Yoshida, Satoshi Ozaki, Yosuke Sato, Yuji Katsuda
  • Patent number: 11845697
    Abstract: The composite sintered body includes Al2O3, and MgAl2O4. The content of Al2O3 in the composite sintered body is not less than 95.5% by weight. The average sintered grain size of Al2O3 in the composite sintered body is not less than 2 ?m and not greater than 4 ?m. The standard deviation of sintered grain size distribution of Al2O3 in the composite sintered body is not greater than 0.35. The bulk density of the composite sintered body is not less than 3.94 g/cm3 and not greater than 3.98 g/cm3. In the composite sintered body, the ratio of amount of crystal phase of MgAl2O4 to that of Al2O3 is not less than 0.003 and not greater than 0.01.
    Type: Grant
    Filed: September 16, 2020
    Date of Patent: December 19, 2023
    Assignee: NGK INSULATORS, LTD.
    Inventors: Kyohei Atsuji, Noboru Nishimura, Asumi Nagai, Yuji Katsuda
  • Patent number: 11837488
    Abstract: A method of manufacturing a composite sintered body includes a step (Step S11) of molding mixed powder in which Al2O3, SiC, and MgO are mixed, into a green body having a predetermined shape and a step (Step S12) of generating a composite sintered body by sintering the green body. Then, in Step S11, the ratio of SiC to the mixed powder is not lower than 4.0 weight percentage and not higher than 13.0 weight percentage. Further, the purity of Al2O3 in Step S11 is not lower than 99.9%. It is thereby possible to suppress the abnormal grain growth of Al2O3 and suitably manufacture a composite sintered body having high relative dielectric constant and withstand voltage, and low tan ?.
    Type: Grant
    Filed: July 21, 2020
    Date of Patent: December 5, 2023
    Assignee: NGK INSULATORS, LTD.
    Inventors: Asumi Nagai, Katsuhiro Inoue, Yuji Katsuda
  • Patent number: 11837699
    Abstract: Provided is an all-solid lithium battery including: a low-angle oriented positive electrode plate that is a lithium complex oxide sintered plate having a porosity of 10 to 50%; a negative electrode plate containing Ti and capable of intercalating and deintercalating lithium ions at 0.4 V or higher (vs. Li/Li+); and a solid electrolyte having a melting point lower than the melting point or pyrolytic temperature of the oriented positive electrode plate or the negative electrode plate, wherein at least 30% of pores in the oriented positive electrode plate is filled with the solid electrolyte in an observation of a cross-section perpendicular to a main face of the oriented positive electrode plate.
    Type: Grant
    Filed: May 1, 2020
    Date of Patent: December 5, 2023
    Assignee: NGK INSULATORS, LTD.
    Inventors: Yukinobu Yura, Yukihisa Takeuchi, Yosuke Sato, Toshihiro Yoshida, Yuji Katsuda
  • Publication number: 20230307625
    Abstract: There is provided a lithium composite oxide which is composed of a lithium composite oxide having a layered rock salt structure containing Li, Ni, Co and Mn. The lithium composite oxide sintered plate has a porosity of 20 to 40%, a mean pore diameter of 3.5 ?m or larger and an interfacial length per 1 ?m2 of unit cross-sectional area of 0.45 ?m or shorter.
    Type: Application
    Filed: June 5, 2023
    Publication date: September 28, 2023
    Applicant: NGK INSULATORS, LTD.
    Inventors: Tsutomu NISHIZAKI, Mizuki HIROSE, Yoshimasa KOBAYASHI, Yuji KATSUDA
  • Publication number: 20230299285
    Abstract: There is provided a positive electrode active material containing a lithium composite oxide having a layered rock salt structure containing Li, Ni, Co and Mn, and further containing at least one additive selected from Li3BO3, Li3PO4 and Li2SO4.
    Type: Application
    Filed: May 25, 2023
    Publication date: September 21, 2023
    Applicant: NGK INSULATORS, LTD.
    Inventors: Tsutomu NISHIZAKI, Mizuki HIROSE, Yoshimasa KOBAYASHI, Yuji KATSUDA
  • Patent number: 11515570
    Abstract: Provided is a secondary battery including: a positive electrode plate composed of an inorganic material containing a positive electrode active material in an oxide form and having a thickness of 25 ?m or more; a negative electrode plate composed of an inorganic material containing a negative electrode active material in an oxide form and having a thickness of 25 ?m or more; and an inorganic solid electrolyte, the secondary battery being charged and discharged at a temperature of 100° C. or higher.
    Type: Grant
    Filed: May 4, 2020
    Date of Patent: November 29, 2022
    Assignee: NGK Insulators, Ltd.
    Inventors: Yukihisa Takeuchi, Iwao Owada, Yukinobu Yura, Yosuke Sato, Toshihiro Yoshida, Yuji Katsuda
  • Patent number: 11404683
    Abstract: There is provided an all-solid-state lithium battery including: a positive-electrode plate composed of a lithium complex oxide sintered body having a layered rock-salt structure; a solid electrolyte layer composed of a lithium-ion-conductive antiperovskite material; a negative-electrode plate containing Ti and permitting intercalation and deintercalation of lithium ions at 0.4 (vs. Li/Li+) V or more; a positive-electrode current collecting layer provided on a face, remote from the solid electrolyte layer, of the positive-electrode plate; a negative-electrode current collecting layer provided on a face, remote from the solid electrolyte layer, of the negative-electrode plate; a positive-electrode covering metal membrane provided at an interface between the positive-electrode plate and the solid electrolyte layer; and a negative-electrode covering metal membrane provided at an interface between the negative-electrode plate and the solid electrolyte layer.
    Type: Grant
    Filed: May 18, 2020
    Date of Patent: August 2, 2022
    Assignee: NGK Insulators, Ltd.
    Inventors: Kei Tanaka, Miyuki Kojima, Keita Miyanishi, Yosuke Sato, Yuji Katsuda, Yukihisa Takeuchi
  • Patent number: 11332410
    Abstract: A sintered compact includes an alumina phase as a primary phase, and further includes an amorphous phase containing Si and Mn and a cordierite phase. The sintered compact has a porosity of higher than or equal to 1.1% and less than or equal to 5.0%. Preferably, I1/(I1+I2) is greater than or equal to 0.20 and less than or equal to 0.45, where I1 is the strength of the main peak of cordierite obtained by an XRD method, and I2 is the strength of the main peak of alumina.
    Type: Grant
    Filed: January 30, 2020
    Date of Patent: May 17, 2022
    Assignee: NGK Insulators, Ltd.
    Inventors: Kyohei Atsuji, Noboru Nishimura, Yuji Katsuda
  • Patent number: 11230502
    Abstract: The composite sintered body includes AlN and MgAl2O4. The open porosity of the composite sintered body is lower than 0.1%. The relative density of the composite sintered body is not lower than 99.5%. The total percentage of the AlN and the MgAl2O4 contained in the composite sintered body is not lower than 95 weight percentage and not higher than 100 weight percentage. The percentage of the MgAl2O4 contained in the composite sintered body is not lower than 15 weight percentage and not higher than 70 weight percentage. It is thereby possible to provide a high-density composite sintered body having high plasma corrosion resistance, high volume resistivity, and high thermal conductivity.
    Type: Grant
    Filed: March 15, 2019
    Date of Patent: January 25, 2022
    Assignee: NGK Insulators, Ltd.
    Inventors: En Yagi, Yuji Katsuda
  • Publication number: 20210408583
    Abstract: Provided is a solid electrolyte which is identified as 3LiOH.Li2SO4 by diffractometry. The solid electrolyte further contains boron.
    Type: Application
    Filed: September 10, 2021
    Publication date: December 30, 2021
    Applicants: NAGOYA INSTITUTE OF TECHNOLOGY, NGK INSULATORS, LTD.
    Inventors: Reona MIYAZAKI, Harunobu ONISHI, Satoshi OZAKI, Toshihiro YOSHIDA, Yuji KATSUDA, Yosuke SATO, En YAGI
  • Publication number: 20210408584
    Abstract: Provided is an all-solid-state secondary battery including a solid electrolyte which is identified as 3LiOH.Li2SO4 by X-ray diffraction. The solid electrolyte further contains boron.
    Type: Application
    Filed: September 10, 2021
    Publication date: December 30, 2021
    Applicant: NGK INSULATORS, LTD.
    Inventors: Harunobu ONISHI, Satoshi OZAKI, Toshihiro YOSHIDA, Yuji KATSUDA, Yosuke SATO, En YAGI
  • Patent number: 11198648
    Abstract: A cordierite-based sintered body according to the present invention contains cordierite as a main component and silicon nitride or silicon carbide. The cordierite-based sintered body preferably has a thermal expansion coefficient less than 2.4 ppm/° C. at 40° C. to 400° C., an open porosity of 0.5% or less, and an average grain size of 1 ?m or less.
    Type: Grant
    Filed: March 20, 2017
    Date of Patent: December 14, 2021
    Assignee: NGK Insulators, Ltd.
    Inventors: Yoshinori Isoda, Yoshio Suzuki, Katsuhiro Inoue, Yuji Katsuda
  • Patent number: 11152195
    Abstract: A MgO-based ceramic film according to the present invention contains crystalline phases of MgO and MgAl2O4, and Al is dissolved in the MgO to form a solid-solution. The ceramic film exhibits a diffraction peak representing the (200) plane of MgO at an angle 2? of more than 42.92° in CuK? XRD measurement. A shoulder preferably appears on the higher angle side of the peak representing the (200) plane of MgO. The mass ratio MgO/Al2O3 of MgO to Al2O3 converted from Mg and Al in terms of oxides is preferably higher than 2.33.
    Type: Grant
    Filed: December 21, 2016
    Date of Patent: October 19, 2021
    Assignee: NGK Insulators, Ltd.
    Inventors: Yosuke Sato, Katsuhiro Inoue, Yuji Katsuda
  • Patent number: 11011404
    Abstract: The ceramic structure 10 includes a discoid ceramic base 12 and an electrode 14 buried in the ceramic base 12. The ceramic base 12 is a sintered body composed principally of alumina or a rare-earth metal oxide and has a thermal expansion coefficient of 7.5 to 9.5 ppm/K over the range of 40° C. to 1200° C. The electrode 14 is composed principally of metal ruthenium. The electrode 14 may be formed in the shape of a sheet. Alternatively, the electrode 14 may be patterned in the manner of a one-stroke sketch so as to extend over the entire cross section of the ceramic base 12.
    Type: Grant
    Filed: January 9, 2017
    Date of Patent: May 18, 2021
    Assignee: NGK Insulators, Ltd.
    Inventors: Yuji Katsuda, Noboru Nishimura
  • Patent number: 10998881
    Abstract: A composite substrate includes a supporting substrate and a functional substrate that are directly joined together, the supporting substrate being a sintered sialon body.
    Type: Grant
    Filed: March 8, 2019
    Date of Patent: May 4, 2021
    Assignee: NGK Insulators, Ltd.
    Inventors: Yuki Nomoto, Kei Tanaka, Katsuhiro Inoue, Yuji Katsuda
  • Patent number: 10964974
    Abstract: A solid electrolyte is constituted by lithium phosphorus oxynitride (LiPON). A multiplication value obtained by multiplying a ratio of a peak intensity of nitrogen atoms having a single bond with one P atom and having a double bond with another P atom to a peak intensity of an N2 state in a Raman spectroscopy spectrum by a ratio of a content amount of N atoms to a content amount of P atoms is greater than or equal to 0.40.
    Type: Grant
    Filed: September 10, 2018
    Date of Patent: March 30, 2021
    Assignee: NGK Insulators, Ltd.
    Inventors: Miyuki Kojima, Yosuke Sato, Yuji Katsuda, Yoshiaki Nagasawa, Kazuyuki Kaigawa
  • Publication number: 20210009434
    Abstract: A lithium ion conductive material has a composition formula of Lia(OH)bFcBr, where 1.8?a?2.3, b=a?c?1, 0.01?c?0.11, and includes an antiperovskite-type crystal phase. Preferably, the lithium ion conductive material further includes a layered antiperovskite-type crystal phase. More preferably, 0?B/(A+B)?0.2 is satisfied, where A is the peak intensity in the vicinity of 2?=31.2° in the X-ray diffractometry using Cu-K? ray and B is the peak intensity in the vicinity of 2?=30.2°.
    Type: Application
    Filed: September 16, 2020
    Publication date: January 14, 2021
    Applicant: NGK INSULATORS, LTD.
    Inventors: Miyuki KOJIMA, Keita MIYANISHI, Yosuke SATO, Yuji KATSUDA