Patents by Inventor Zachary Fresco

Zachary Fresco has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20150104360
    Abstract: A reactor assembly having a plurality of reaction chambers defined therein is provided. The reactor assembly includes a fluid flow module that provides a pressurized control flow of fluid from an open container. In another embodiment, the reactor block includes a plurality of passageways defined over a surface of a substrate to accommodate the combinatorial processing in order to obtain multiple data points from a single substrate.
    Type: Application
    Filed: December 17, 2014
    Publication date: April 16, 2015
    Inventors: Zachary Fresco, Rich Endo
  • Patent number: 8969257
    Abstract: A reactor assembly having a plurality of reaction chambers defined therein is provided. The reactor assembly includes a fluid flow module that provides a pressurized control flow of fluid from an open container. In another embodiment, the reactor block includes a plurality of passageways defined over a surface of a substrate to accommodate the combinatorial processing in order to obtain multiple data points from a single substrate.
    Type: Grant
    Filed: March 6, 2008
    Date of Patent: March 3, 2015
    Assignee: Intermolecular, Inc.
    Inventors: Zachary Fresco, Rich Endo
  • Publication number: 20140166840
    Abstract: A substrate carrier is provided. The substrate carrier includes a base for supporting a substrate. A plurality of support tabs is affixed to a surface of the base. The plurality of support tabs have a cavity defined within an inner region of each support tab of the plurality of support tabs. A plurality of protrusions extends from the surface of the base, wherein one of the plurality of protrusions mates with one cavity to support one of the plurality of support tabs. A film is deposited over the surface of the base, surfaces of the plurality of support tabs and surfaces of the plurality of protrusions.
    Type: Application
    Filed: December 14, 2012
    Publication date: June 19, 2014
    Applicant: INTERMOLECULAR, INC.
    Inventors: Wayne R. French, Kent Riley Child, Alonzo T. Collins, Jay B. Dedontney, Richard R. Endo, Aaron T. Francis, Zachary Fresco, Edward L. Haywood, Ashley David Lacey, Monica Sawkar Mathur, James Tsung, Danny Wang, Kenneth A. Williams, Maosheng Zhao
  • Patent number: 8707897
    Abstract: A reactor assembly having a plurality of reaction chambers defined therein is provided. The reactor assembly includes conductive leads that mate with contacts disposed on a substrate being combinatorially processed. The conductive leads may be disposed within walls of the reactor assembly so that one end of the lead mates with the contacts on the substrate or anywhere on the surface of a conductive blanket substrate, while the other end of the lead enables communication with an external monitoring or control device.
    Type: Grant
    Filed: March 6, 2008
    Date of Patent: April 29, 2014
    Assignee: Intermolecular, Inc.
    Inventors: Greg Lim, Gauray Vorma, John Schmidt, Kurt Weiner, Zachary Fresco
  • Patent number: 8657966
    Abstract: Embodiments of the current invention describe cleaning solutions to clean the surface of a photomask, methods of cleaning the photomask using at least one of the cleaning solutions, and combinatorial methods of formulating the cleaning solutions. The cleaning solutions are formulated to preserve the optical properties of the photomask, and in particular, of a phase-shifting photomask.
    Type: Grant
    Filed: August 12, 2009
    Date of Patent: February 25, 2014
    Assignee: Intermolecular, Inc.
    Inventors: Nikhil D. Kalyankar, Chi-I Lang, Zachary Fresco
  • Patent number: 8580344
    Abstract: This disclosure provides methods, devices and systems for using a stamp to enhance selectivity between surface layers of a substrate, and to facilitate functionalizing selected layers. An array of flat stamps may be used to concurrently stamp multiple regions of a substrate to transfer one or more substances to the topmost layer or layers of the substrate. If desired, the affected regions of the substrate may be isolated from each other through the use of a reactor plate that, when clamped to the substrate's surface, forms reaction wells in the area of stamping. The stamp area can, if desired, be configured for stamping the substrate after the reactor plate has been fitted, with the individual stamps sized and arranged in a manner that permits stamping within each reaction well.
    Type: Grant
    Filed: March 16, 2009
    Date of Patent: November 12, 2013
    Assignee: Intermolecular, Inc.
    Inventors: Nikhil D. Kalyankar, Zachary Fresco, Chi-I Lang
  • Patent number: 8575021
    Abstract: Methods for substrate processing are described. The methods include forming a material layer on a substrate. The methods include selecting constituents of a molecular masking layer (MML) to remove an effect of variations in the material layer as a result of substrate processing. The methods include normalizing the surface characteristics of the material layer by selectively depositing the MML on the material layer.
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: November 5, 2013
    Assignee: Intermolecular, Inc.
    Inventors: Thomas R. Boussie, Tony P. Chiang, Anh Duong, Zachary Fresco, Nitin Kumar, Chi-I Lang, Sandra G. Malhotra, Jinhong Tong
  • Patent number: 8551252
    Abstract: Methods for removing residual particles from a substrate are presented including: receiving the substrate including the residual particles; and functionalizing the residual particles with functionalizing molecules, wherein the functionalizing molecules selectively attach with a surface the residual particles, where the functionalizing molecules impart a changed chemical characteristic to the residual particles, and where the changed chemical characteristic facilitates removal of the residual particles from the substrate. In some embodiments, methods further include: before functionalizing, cleaning the substrate, where the cleaning leaves residual particles adhered with a surface of the substrate, and where the residual particles are hydrophilic; and if the surface of the substrate is hydrophobic, performing the functionalizing.
    Type: Grant
    Filed: April 3, 2008
    Date of Patent: October 8, 2013
    Assignee: Intermolecular, Inc.
    Inventor: Zachary Fresco
  • Patent number: 8551560
    Abstract: Methods for improving selective deposition of a capping layer on a patterned substrate are presented, the method including: receiving the patterned substrate, the patterned substrate including a conductive region and a dielectric region; forming a molecular masking layer (MML) on the dielectric region; preparing an electroless (ELESS) plating bath, where the ELESS plating bath includes: a cobalt (Co) ion source: a complexing agent: a buffer: a tungsten (W) ion source: and a reducing agent; and reacting the patterned substrate with the ELESS plating bath for an ELESS period at an ELESS temperature and an ELESS pH so that the capping layer is selectively formed on the conductive region. In some embodiments, methods further include a pH adjuster for adjusting the ELESS pH to a range of approximately 9.0 pH to 9.2 pH. In some embodiments, the pH adjuster is tetramethylammonium hydroxide (TMAH). In some embodiments, the MML is hydrophilic.
    Type: Grant
    Filed: May 22, 2009
    Date of Patent: October 8, 2013
    Assignee: Intermolecular, Inc.
    Inventors: Jinhong Tong, Zhi-Wen Sun, Chi-I Lang, Nitin Kumar, Bob Kong, Zachary Fresco
  • Patent number: 8426970
    Abstract: Methods for substrate processing are described. The methods include forming a material layer on a substrate. The methods include selecting constituents of a molecular masking layer (MML) to remove an effect of variations in the material layer as a result of substrate processing. The methods include normalizing the surface characteristics of the material layer by selectively depositing the MML on the material layer.
    Type: Grant
    Filed: December 28, 2010
    Date of Patent: April 23, 2013
    Assignee: Intermolecular, Inc.
    Inventors: Zachary Fresco, Chi-I Lang, Sandra G. Malhotra, Tony P. Chiang, Thomas R. Boussie, Nitin Kumar, Jinhong Tong, Anh Duong
  • Publication number: 20120001320
    Abstract: Methods for substrate processing are described. The methods include forming a material layer on a substrate. The methods include selecting constituents of a molecular masking layer (MML) to remove an effect of variations in the material layer as a result of substrate processing. The methods include normalizing the surface characteristics of the material layer by selectively depositing the MML on the material layer.
    Type: Application
    Filed: December 28, 2010
    Publication date: January 5, 2012
    Inventors: Zachary Fresco, Chi-I Lang, Sandra G. Malhotra, Tony P. Chiang, Thomas R. Boussie, Nitin Kumar, Jinhong Tong, Anh Duong
  • Publication number: 20110199853
    Abstract: Combinatorial processing including stirring is described, including defining multiple regions of a substrate, processing the multiple regions of the substrate in a combinatorial manner, introducing a fluid into a first aperture at a first end of a body to dispense the fluid out of a second aperture at a second end of the body and into one of the multiple regions, and agitating the fluid using an impeller at a second end of the body to facilitate interaction of the fluid with a surface of the substrate.
    Type: Application
    Filed: April 28, 2011
    Publication date: August 18, 2011
    Applicant: INTERMOLECULAR, INC.
    Inventors: Zachary Fresco, Nitin Kumar
  • Publication number: 20110146727
    Abstract: Embodiments of the current invention describe cleaning solutions to clean the surface of a photomask, methods of cleaning the photomask using at least one of the cleaning solutions, and combinatorial methods of formulating the cleaning solutions. The cleaning solutions are formulated to preserve the optical properties of the photomask, and in particular, of a phase-shifting photomask.
    Type: Application
    Filed: August 12, 2009
    Publication date: June 23, 2011
    Inventors: Nikhil D. Kalyankar, Chi-I Lang, Zachary Fresco
  • Patent number: 7960313
    Abstract: Combinatorial processing including stirring is described, including defining multiple regions of a substrate, processing the multiple regions of the substrate in a combinatorial manner, introducing a fluid into a first aperture at a first end of a body to dispense the fluid out of a second aperture at a second end of the body and into one of the multiple regions, and agitating the fluid using an impeller at a second end of the body to facilitate interaction of the fluid with a surface of the substrate.
    Type: Grant
    Filed: June 14, 2007
    Date of Patent: June 14, 2011
    Assignee: Intermolecular, Inc.
    Inventors: Zachary Fresco, Nitin Kumar
  • Patent number: 7902064
    Abstract: A layer to enhance nucleation of a substrate is described, including a method to form the layer, the method including obtaining a substrate comprising a patterned feature comprising a dielectric region and a conductive region, selectively forming a self-aligned monolayer (SAM) on the dielectric region of the substrate to enhance nucleation process of a first precursor, and depositing the first precursor on the substrate, the precursor to adsorb on the SAM.
    Type: Grant
    Filed: May 15, 2008
    Date of Patent: March 8, 2011
    Assignee: Intermolecular, Inc.
    Inventors: Tony Chiang, Chi-I Lang, Zachary Fresco
  • Patent number: 7879710
    Abstract: Methods for substrate processing are described. The methods include forming a material layer on a substrate. The methods include selecting constituents of a molecular masking layer (MML) to remove an effect of variations in the material layer as a result of substrate processing. The methods include normalizing the surface characteristics of the material layer by selectively depositing the MML on the material layer.
    Type: Grant
    Filed: December 29, 2006
    Date of Patent: February 1, 2011
    Assignee: Intermolecular, Inc.
    Inventors: Zachary Fresco, Chi-I Lang, Sandra G. Malhotra, Tony P. Chiang, Thomas R. Boussie, Nitin Kumar, Jinhong Tong, Anh Duong
  • Patent number: 7785172
    Abstract: Combinatorial processing including rotation and movement within a region is described, including defining multiple regions of at least one substrate, processing the multiple regions of the at least one substrate in a combinatorial manner, rotating a head in one of the multiple regions to perform the processing, and repositioning the head relative to the one of the multiple regions while rotating the head during the processing.
    Type: Grant
    Filed: August 14, 2007
    Date of Patent: August 31, 2010
    Assignee: Intermolecular, Inc.
    Inventors: Peter Satitpunwaycha, Richard Endo, Zachary Fresco, Nitin Kumar
  • Publication number: 20090291275
    Abstract: Methods for improving selective deposition of a capping layer on a patterned substrate are presented, the method including: receiving the patterned substrate, the patterned substrate including a conductive region and a dielectric region; forming a molecular masking layer (MML) on the dielectric region; preparing an electroless (ELESS) plating bath, where the ELESS plating bath includes: a cobalt (Co) ion source: a complexing agent: a buffer: a tungsten (W) ion source: and a reducing agent; and reacting the patterned substrate with the ELESS plating bath for an ELESS period at an ELESS temperature and an ELESS pH so that the capping layer is selectively formed on the conductive region. In some embodiments, methods further include a pH adjuster for adjusting the ELESS pH to a range of approximately 9.0 pH to 9.2 pH. In some embodiments, the pH adjuster is tetramethylammonium hydroxide (TMAH). In some embodiments, the MML is hydrophilic.
    Type: Application
    Filed: May 22, 2009
    Publication date: November 26, 2009
    Inventors: Jinhong Tong, Zhi-Wen Sun, Chi-I Lang, Nitin Kumar, Bob Kong, Zachary Fresco
  • Publication number: 20090250078
    Abstract: Methods for removing residual particles from a substrate are presented including: receiving the substrate including the residual particles; and functionalizing the residual particles with functionalizing molecules, wherein the functionalizing molecules selectively attach with a surface the residual particles, where the functionalizing molecules impart a changed chemical characteristic to the residual particles, and where the changed chemical characteristic facilitates removal of the residual particles from the substrate. In some embodiments, methods further include: before functionalizing, cleaning the substrate, where the cleaning leaves residual particles adhered with a surface of the substrate, and where the residual particles are hydrophilic; and if the surface of the substrate is hydrophobic, performing the functionalizing.
    Type: Application
    Filed: April 3, 2008
    Publication date: October 8, 2009
    Inventor: Zachary Fresco
  • Publication number: 20090232966
    Abstract: This disclosure provides methods, devices and systems for using a stamp to enhance selectivity between surface layers of a substrate, and to facilitate functionalizing selected layers. An array of flat stamps may be used to concurrently stamp multiple regions of a substrate to transfer one or more substances to the topmost layer or layers of the substrate. If desired, the affected regions of the substrate may be isolated from each other through the use of a reactor plate that, when clamped to the substrate's surface, forms reaction wells in the area of stamping. The stamp area can, if desired, be configured for stamping the substrate after the reactor plate has been fitted, with the individual stamps sized and arranged in a manner that permits stamping within each reaction well.
    Type: Application
    Filed: March 16, 2009
    Publication date: September 17, 2009
    Inventors: Nikhil D. Kalyankar, Zachary Fresco, Chi-I Lang