Hydraulic droop control for aircraft wing
Systems and methods for hydraulic droop control of an aircraft wing. One embodiment is a hydraulic droop panel system for an aircraft wing. The hydraulic droop panel system includes a first hydraulic actuator attached to a flap of the aircraft wing, and a second hydraulic actuator attached to a droop panel of the aircraft wing and fluidly coupled with the first hydraulic actuator. The second hydraulic actuator is configured to move the droop panel to a droop position corresponding with movement of the flap and the first hydraulic actuator.
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The disclosure relates to the field of aircraft, and in particular, to aircraft flight control surfaces.
BACKGROUNDAircraft wings include flight control surfaces that change the shape of the wing surface to help maneuver the aircraft during various phases of flight. For example, trailing edge flaps may be extended to increase lift. Additionally, spoilers in front of the trailing edge flaps may be actuated to control speed and descent. Some aircrafts use a drooped spoiler configuration in which a spoiler and a trailing edge flap are mechanically linked together to provide high lift at low-speeds for take-off and landing. However, the mechanical links are long and take up a large amount of integration space in the wing.
SUMMARYEmbodiments described herein provide hydraulic droop control for an aircraft wing. A flap and a spoiler of an aircraft wing are fluidly coupled via a closed hydraulic system. A first hydraulic actuator is attached to the flap of the wing and a second hydraulic actuator is attached to the droop panel of the wing. The first hydraulic actuator and the second hydraulic actuator are fluidly coupled with a hydraulic line to provide synchronized movement of the flap to droop the spoiler. In particular, as the flap is moved by pilot control, the spoiler is correspondingly drooped via the closed hydraulic system. Since the droop of the spoiler is controlled via a hydraulic fluid link rather than a series of mechanical links, cove integration space may be reduced or used more efficiently and airflow around the wing is improved.
One embodiment is a hydraulic droop panel system for an aircraft wing. The hydraulic droop panel system includes a first hydraulic actuator attached to a flap of the aircraft wing, and a second hydraulic actuator attached to a droop panel of the aircraft wing and fluidly coupled with the first hydraulic actuator. The second hydraulic actuator is configured to move the droop panel to a droop position corresponding with movement of the flap and the first hydraulic actuator.
Another embodiment is a method for controlling a droop position of an aircraft wing. The method includes mechanically coupling a first hydraulic actuator to a flap of the aircraft wing, mechanically coupling a second hydraulic actuator to a droop panel of the aircraft wing, and fluidly coupling the second hydraulic actuator and the first hydraulic actuator with hydraulic fluid. The method further includes moving the flap to drive the first hydraulic actuator and force the hydraulic fluid from the first hydraulic actuator to the second hydraulic actuator, the force of the hydraulic fluid causing the second hydraulic actuator to move the droop panel to a droop position corresponding with movement of the flap and the first hydraulic actuator.
Yet another embodiment is a wing of an aircraft. The wing includes a flap configured to move via a mechanical actuator, and a spoiler. The wing further includes a hydraulic linkage between the flap and the spoiler configured to translate movement of the flap into a rotation of the spoiler about a hinge.
Other exemplary embodiments may be described below. The features, functions, and advantages that have been discussed can be achieved independently in various embodiments or may be combined in yet other embodiments, further details of which can be seen with reference to the following description and drawings.
Some embodiments of the present disclosure are now described, by way of example only, and with reference to the accompanying drawings. The same reference number represents the same element or the same type of element on all drawings.
The figures and the following description illustrate specific illustrative embodiments of the disclosure. It will thus be appreciated that those skilled in the art will be able to devise various arrangements that, although not explicitly described or shown herein, embody the principles of the disclosure and are included within the scope of the disclosure. Furthermore, any examples described herein are intended to aid in understanding the principles of the disclosure, and are to be construed as being without limitation to such specifically recited examples and conditions. As a result, the disclosure is not limited to the specific embodiments or examples described below, but by the claims and their equivalents.
The aircraft 100 may employ a drooped panel configuration in the wings 110-112 in which a droop panel (e.g., spoiler 126) droops downwardly while a flap (e.g., trailing edge flap 140) extends outwardly, thus improving airflow around the wing for takeoff and landing.
As further shown in
Additionally, movement of the trailing edge flap 140 causes the spoiler 126 to change its droop position. In particular, as the trailing edge flap 140 extends outwardly (e.g., in an X direction toward rear of the aircraft 100), the spoiler 126 rotates downwardly about a hinge 232 via the translated movement of the mechanical members 212-216. Additionally, relative movement of the trailing edge flap 140 and the spoiler 126 creates a slot 240 therebetween. Thus, desirable airflow (indicated by arrows in
However, the mechanical members 212-216 that enable droop of the spoiler 126 are often designed with long lengths to convert a large amount of travel of the trailing edge flap 140 to a small amount of rotation of the spoiler 126. As such, the mechanical members 212-216 may extend into a cove integration space 260 of the wing 110, potentially limiting component design/space in the wing 110 and disrupting airflow in the slot 240 between the spoiler 126 and the trailing edge flap 140. Additionally, the mechanical members 212-216 may add weight to the wing 110 and include a number of complex mechanical joints to be meticulously monitored and maintained. Though a particular configuration of the wing 110 is shown and described with respect to
The hydraulic droop panel system 300 addresses the above-described problems of the mechanical members 212-216 by transferring the motion of the flap to the droop panel via a closed hydraulic system instead of mechanical links. The hydraulic droop panel system 300 includes a first hydraulic actuator 310, a second hydraulic actuator 320, and a hydraulic fluid line 330 to fluidly couple the first hydraulic actuator 310 and the second hydraulic actuator 320. The first hydraulic actuator 310 is attached to a flap 360 and a wing support beam 352 of the aircraft wing 350. The second hydraulic actuator 320 is attached to a droop panel 370 and the wing support beam 352 of the aircraft wing 350. The wing support beam 352 (e.g., spoiler beam) is a fixed structural member of the aircraft wing 350 that generally extends in a direction of span of the aircraft wing 350.
As the flap 360 is driven (e.g., via drive mechanism 220 of the flight control system 150—not shown in
In one embodiment, the droop panel 370 is a spoiler (e.g., spoiler 126) of an aircraft wing. In another embodiment, the flap 360 is a trailing edge flap (e.g., the trailing edge flap 140) of an aircraft wing. The aircraft wing 350 may include additional components not shown in
The second hydraulic actuator 320 includes a base end 406 attached to the wing support beam 352 and an actuator end 408 attached to the droop panel 370. The second hydraulic actuator 320 also includes a second chamber 422 (sometimes referred to as barrel or cylinder), a second piston 424, and a second piston rod 426. As the hydraulic fluid 430 is forced into a second passage 428 of the second chamber 422 from the hydraulic fluid line 330, the second piston 424 slides backward in the second chamber 422, thereby pulling/retracting the second piston rod 426 and causing the droop panel 370 to rotate downwardly via the hinge 332.
As shown by this example, first hydraulic actuator 310 and the second hydraulic actuator 320 may be fluidly coupled in a closed hydraulic circuit. That is, the hydraulic fluid between the first piston 414 and the second piston 424 (i.e., the hydraulic fluid in the first chamber 412, the hydraulic fluid line 330, and the second chamber 422) is maintained at a constant fluid pressure. Thus, the hydraulic droop panel system 300 advantageously enables movement of the flap 360 to impart a consistent corresponding movement in the droop panel 370.
The relative movement of the flap 360 and the droop panel 370 is defined by the relative difference in cross-sectional area of the first hydraulic actuator 310 and the second hydraulic actuator 320. For instance, the area of the first piston 414 (e.g., in the Y-Z plane) relative to the area of the second piston 424 (e.g., in the Y-Z plane) defines a first piston movement length 460 of the first hydraulic actuator 310 relative to a second piston movement length 470 of the second hydraulic actuator 320. Generally, the first hydraulic actuator 310 includes a smaller cross-sectional area than the second hydraulic actuator 320 such that the relatively large extension/retraction motion of the flap 360 (and thus relatively large first piston movement length 460 of the first piston 414) results in a relatively smaller second piston movement length 470 of the second hydraulic actuator 320 (and thus relatively small movement/rotation of the droop panel 370).
As such, motion of the flap 360 causes the first piston 414 to change in piston stroke position according to the first piston movement length 460. Since pressure is constant between the first hydraulic actuator 310 and the second hydraulic actuator 320, the change in piston stroke in the first piston 414 imparts a corresponding change in piston stroke in the second piston 424 according to the second piston movement length 470. Thus, as the flap 360 (and the first hydraulic actuator 310) extends to a deployed position, the second piston rod 426 retracts/pulls inward to rotate the droop panel 370 down to its deployed position. Similarly, as the flap 360 (and the first hydraulic actuator 310) retracts to a stowed position, the second piston rod 426 extends/pushes outward to rotate the droop panel 370 up to its stowed position.
As the flap 360 is driven in a sweeping motion 560 from a stowed position 561, an intermediate position 562, and a deployed position 563, the first piston rod 416 is extended/pulled out of the first chamber 412 for a first length 581, a second length 582, and a third length 583, respectively. The third length 583 is larger than the second length 582 which is larger than the first length 581. Additionally, as a result of the sweeping motion 560, the first hydraulic actuator 310 generally rotates about the first joint 502 to angle between the wing support beam 352 and the flap 360.
Actuation of the first hydraulic actuator 310 causes a corresponding actuation in the second hydraulic actuator 320 as described above. In particular, a length 591 of the second piston rod 426 is proportionally retracted into the second chamber 422 as a result of extending the first piston rod 416. As described earlier, absolute change in the length 591 of the second piston rod 426 is proportional to the absolute change in length of the first piston rod 416 from the first length 581 to the third length 583 according to the size difference proportion of the second hydraulic actuator 320 and the first hydraulic actuator 310.
As the second hydraulic actuator 320 retracts, the droop panel 370 rotates downward 570 (e.g., in the Y-direction) from a stowed position 571, to an intermediate position 572, and to a deployed position 573. The droop panel 370 rotates about the hinge 332 that rotatably attaches the droop panel 370 to the wing support beam 352 at or near an upper wing skin. Though just one length/position of the second hydraulic actuator 320 is shown in
Additionally, though the flap 360 may be controlled via the drive mechanism 220 (e.g., via a mechanical actuator) of the flight control system 150, the hydraulic droop panel system 300 may form a closed hydraulic system that does not fluidly couple with hydraulic components of the drive mechanism and/or the flight control system 150, thereby simplifying connections and components to maintain and facilitating easier failure detection through use of a pressure gauge to check for constant pressure in the hydraulic droop panel system 300. Alternatively or additionally, in some embodiments, the hydraulic droop panel system 300 may be connected to airplane systems to monitor health and perform calibrations.
Though a particular configuration of the hydraulic droop panel system 300 is shown and described for purposes of discussion, it will be appreciated that alternative components and arrangement of components is possible. Additionally, relative motion of the flap 360 and the droop panel 370 may vary by design choice based according to component lengths, component attachment locations, desired range of motions, and pressure ranges. Additionally, although just one length/position of the second hydraulic actuator 320 is shown in
As earlier described, the pressure and geometric sizes of the first hydraulic actuator 310 and the second hydraulic actuator 320 may be configured to a desired range of motion of the flap 360 and the droop panel 370. For example, the hydraulic droop panel system 300 may be configured with a closed hydraulic pressure with a maximum of 3,000 pounds per square inch (psi), the first hydraulic actuator 310 may be configured with a radius of 0.25 inches, and the second hydraulic actuator 320 may be configured with a radius of 1 inch. Accordingly, in this example, the first hydraulic actuator 310 may extend from 13.6 inches in the stowed position to 35 inches in the deployed position, causing a corresponding retraction in the second hydraulic actuator 320 of 8.5 inches in the stowed position to 7.5 inches in the deployed position, and the 1 inch of retraction causes the droop panel 370 to rotate 12 degrees downward from the stowed to deployed position. Numerous variations are possible.
In step 702, the first hydraulic actuator 310 is mechanically coupled to the flap 360 of the aircraft wing 350. In step 704, the second hydraulic actuator 320 is mechanically coupled to the droop panel 370 of the aircraft wing 350. In step 706, the second hydraulic actuator 320 and the first hydraulic actuator 310 are fluidly coupled with hydraulic fluid. In step 708, the flap 360 is moved to drive the first hydraulic actuator 310 and force the hydraulic fluid from the first hydraulic actuator 310 to the second hydraulic actuator 320, the force of the hydraulic fluid causing the second hydraulic actuator 320 to move the droop panel 370 to a droop position corresponding with movement of the flap 360 and the first hydraulic actuator 310.
Each of the processes of method 800 may be performed or carried out by a system integrator, a third party, and/or an operator (e.g., a customer). For the purposes of this description, a system integrator may include without limitation any number of aircraft manufacturers and major-system subcontractors; a third party may include without limitation any number of vendors, subcontractors, and suppliers; and an operator may be an airline, leasing company, military entity, service organization, and so on.
As shown in
As already mentioned above, apparatus and methods embodied herein may be employed during any one or more of the stages of the production and service method 800. For example, components or subassemblies corresponding to production stage 808 may be fabricated or manufactured in a manner similar to components or subassemblies produced while the aircraft 802 is in service. Also, one or more apparatus embodiments, method embodiments, or a combination thereof may be utilized during the production stages 808 and 810, for example, by substantially expediting assembly of or reducing the cost of an aircraft 802. Similarly, one or more of apparatus embodiments, method embodiments, or a combination thereof may be utilized while the aircraft 802 is in service, for example and without limitation, to maintenance and service 816. For example, the techniques and systems described herein may be used for steps 806, 808, 810, 814, and/or 816, and/or may be used for airframe 818 and/or interior 822. These techniques and systems may even be utilized for systems 820, including for example propulsion 824, electrical 826, hydraulic 828, and/or environmental 830.
Any of the various control elements (e.g., electrical or electronic components) shown in the figures or described herein may be implemented as hardware, a processor implementing software, a processor implementing firmware, or some combination of these. For example, an element may be implemented as dedicated hardware. Dedicated hardware elements may be referred to as “processors”, “controllers”, or some similar terminology. When provided by a processor, the functions may be provided by a single dedicated processor, by a single shared processor, or by a plurality of individual processors, some of which may be shared. Moreover, explicit use of the term “processor” or “controller” should not be construed to refer exclusively to hardware capable of executing software, and may implicitly include, without limitation, digital signal processor (DSP) hardware, a network processor, application specific integrated circuit (ASIC) or other circuitry, field programmable gate array (FPGA), read only memory (ROM) for storing software, random access memory (RAM), non-volatile storage, logic, or some other physical hardware component or module.
Also, a control element may be implemented as instructions executable by a processor or a computer to perform the functions of the element. Some examples of instructions are software, program code, and firmware. The instructions are operational when executed by the processor to direct the processor to perform the functions of the element. The instructions may be stored on storage devices that are readable by the processor. Some examples of the storage devices are digital or solid-state memories, magnetic storage media such as a magnetic disks and magnetic tapes, hard drives, or optically readable digital data storage media.
Although specific embodiments are described herein, the scope of the disclosure is not limited to those specific embodiments. The scope of the disclosure is defined by the following claims and any equivalents thereof
Claims
1. A hydraulic droop panel system for an aircraft wing, the hydraulic droop panel system comprising:
- a first hydraulic actuator attached to a flap of the aircraft wing, the first hydraulic actuator driven by a pulling force of the flap as the flap moves from a retracted position to a deployed position; and
- a second hydraulic actuator attached to a droop panel of the aircraft wing, and fluidly coupled with the first hydraulic actuator, the second hydraulic actuator configured to transfer the pulling force of the flap into a downward rotation of move the droop panel to a droop position.
2. The hydraulic droop panel system of claim 1 wherein:
- the first hydraulic actuator and the second hydraulic actuator are fluidly coupled via a hydraulic fluid line with a fluid pressure in a closed hydraulic circuit.
3. The hydraulic droop panel system of claim 1 wherein:
- the first hydraulic actuator includes a first piston and first piston rod mechanically coupled to the flap of the aircraft wing; and
- the second hydraulic actuator includes a second piston and second piston rod mechanically coupled to the droop panel of the aircraft wing.
4. The hydraulic droop panel system of claim 3 wherein:
- as the first piston rod is pulled via pilot-controlled extension of the flap, the second piston rod retracts to rotate the droop panel downwards.
5. The hydraulic droop panel system of claim 1 wherein:
- the movement of the flap is controlled by an aircraft flight control system; and
- the first hydraulic actuator and the second hydraulic actuator operate independently of hydraulics of the aircraft flight control system.
6. The hydraulic droop panel system of claim 1 wherein:
- the droop panel is a spoiler of the aircraft wing, and
- the flap is a trailing edge flap of the aircraft wing.
7. The hydraulic droop panel system of claim 1 wherein:
- the first hydraulic actuator includes a first end attached to a wing support beam of the aircraft wing, and a second end attached to the flap of the aircraft wing,
- the second hydraulic actuator includes a first end attached to the wing support beam of the aircraft wing, and a second end attached to the droop panel of the aircraft wing, and
- in response to movement of the flap relative to the wing support beam, the first hydraulic actuator transfers fluid to the second hydraulic actuator to rotate the droop panel downward relative to the wing support beam.
8. A method for controlling a droop position of an aircraft wing, the method comprising:
- mechanically coupling a first hydraulic actuator to a flap of the aircraft wing, the first hydraulic actuator driven by a pulling force of the flap as the flap moves from a retracted position to a deployed position;
- mechanically coupling a second hydraulic actuator to a droop panel of the aircraft wing;
- fluidly coupling the second hydraulic actuator and the first hydraulic actuator with hydraulic fluid; and
- transferring the pulling force of the flap into a downward rotation of the droop panel to a droop position via the hydraulic fluid, the first hydraulic actuator, and the second hydraulic actuator.
9. The method of claim 8 further comprising:
- fluidly coupling the second hydraulic actuator and the first hydraulic actuator in a closed hydraulic circuit.
10. The method of claim 8 further comprising:
- mechanically coupling an actuator end of the first hydraulic actuator to the flap via a spherical ball bearing.
11. The method of claim 10 further comprising:
- mechanically coupling a base end of the first hydraulic actuator to a wing support beam via a spherical ball bearing.
12. The method of claim 11 further comprising:
- mechanically coupling the base end of the first hydraulic actuator in a flap fairing of the aircraft wing.
13. The method of claim 11 further comprising:
- mechanically coupling the base end of the second hydraulic actuator at a horizontal distance from the base end of the first hydraulic actuator in a direction along a span of the aircraft wing.
14. The method of claim 11 further comprising:
- mechanically coupling an actuator end of the second hydraulic actuator to the droop panel.
15. A wing of an aircraft, the wing comprising:
- a flap configured to move via a mechanical actuator from a retracted position to a deployed position;
- a spoiler; and
- a hydraulic linkage between the flap and the spoiler, configured to transfer a pulling force of the flap as the flap moves from the retracted position to the deployed position into a downward rotation of the spoiler about a hinge.
16. The wing of claim 15 further comprising:
- a wing support beam,
- wherein the hydraulic linkage includes a first hydraulic actuator attached to the wing support beam and the flap, a second hydraulic actuator attached to the wing support beam and the spoiler, and a fluid line to fluidly couple the first hydraulic actuator and the second hydraulic actuator, and
- wherein the spoiler rotates about a hinge on the wing support beam.
17. The wing of claim 16 wherein:
- wherein the second hydraulic actuator is configured to move the spoiler to a droop position corresponding to movement of the flap via hydraulic fluid forced between the second hydraulic actuator and the first hydraulic actuator as the first hydraulic actuator is actuated by the mechanical actuator.
18. The wing of claim 16 wherein:
- the fluid line fluidly couples a first piston of the first hydraulic actuator with a second piston of the second hydraulic actuator in a closed hydraulic circuit.
19. The wing of claim 16 wherein:
- a change in stroke position of the first hydraulic actuator via pilot-controlled movement of the flap imparts a corresponding change in stroke position of the second hydraulic actuator via hydraulic fluid in the fluid line.
20. The wing of claim 19 further comprising:
- the corresponding change in stroke position of the second hydraulic actuator pulls the second hydraulic actuator inward to rotate the spoiler downward to a deployed droop position.
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Type: Grant
Filed: Aug 7, 2018
Date of Patent: May 11, 2021
Patent Publication Number: 20200047874
Assignee: The Boeing Company (Chicago, IL)
Inventors: Bret Alan Bowers (Langley, WA), Lisa Schleuter (Everett, WA)
Primary Examiner: Medhat Badawi
Application Number: 16/057,511
International Classification: B64C 13/40 (20060101); B64C 3/50 (20060101); B64C 9/04 (20060101); B64C 9/20 (20060101); F15B 11/22 (20060101); F15B 13/06 (20060101); F15B 15/06 (20060101); F15B 15/14 (20060101);