ZERO LOOSENESS FASTENER FOR LINKAGE ASSEMBLY

Abstract

A fastener is used to connect a first link to a second link in a vehicle seat assembly. The fastener has a head portion and a body portion extending outwardly from the head portion and defining an external diameter. The body portion is generally cylindrical and has a central bore with an internal diameter that is less than the external diameter. The method for connecting the first link to the second link with the fastener includes the steps of inserting the central body portion through aligned apertures in the links to form a subassembly and holding the subassembly fixed while a tooling member applies a linear load to the distal end of the body portion. The tooling member is inserted into the central bore and deforms the body portion for engagement with the first and second links to allow relative rotational movement between the links while eliminating relative linear movement therebetween.

Description

BACKGROUND OF THE INVENTION

[0001] This application relates to a fastener used for connecting a first link member to a second link member and more particularly to a fastener having a body portion that is deformed to engage the members in order to eliminate free play while still allowing relative rotational movement.

[0002] Linkage assemblies are often used in seat assemblies to provide various functions including seat adjustment capability. Linkage assemblies typically include two or more link members, which are joined to each other by using various methods. The link members typically receive input from an adjuster control member which causes the links to rotate relative to one another to achieve a desired position. In known links, as the links rotate,4 there has typically been free play or linear movement between the links. This free play is detrimental to the stability of the adjuster.

[0003] Various methods have been used to eliminate the free play between link members. Often bushings or bushing materials are used in the link assembly to take up the free play yet permit the links to rotate relative to one another. This is expensive and requires additional assembly time and materials.

[0004] Thus, it is desirable to eliminate the use of bushings and bushing type materials from linkage assemblies by providing a linkage assembly that uses a fastener which allows relative rotational movement between link members but eliminates free play between the members. By eliminating the use of bushings, the cost of the linkage assembly is reduced and assembly time is decreased.

SUMMARY OF THE INVENTION

[0005] In a disclosed embodiment, a fastener used to connect a first member to a second member includes a head portion and a body portion. Preferably, the first and second members are links in a seat adjuster assembly. The body portion extends outwardly from the head portion and defines an external diameter. The body portion is generally cylindrical and has a central bore with an internal diameter that is less than the external diameter. The body portion is deformable for engagement with the first and second members to allow relative rotational movement between the members while eliminating relative linear movement therebetween.

[0006] The preferred inventive method for connecting a first member to a second member includes providing a fastener having a head portion and a cylindrical body portion extending therefrom and terminating at a distal end, a first member having a first aperture, and a second member having a second aperture. The first aperture is aligned with the second aperture, the body portion of the fastener is inserted into the first and second apertures, and the body portion is deformed into engagement with the first and second members to allow relative rotational movement between the members while eliminating relative linear movement between the members.

[0007] Deforming the body portion of the fastener eliminates undesirable free play between the two members while still allowing the members to rotate with respect to each other. The fastener eliminates the use of expensive bushings and is easily installed, easily maintained, and is inexpensive. These and other features can be understood from the following specification and drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

[0008] FIG. 1 is a perspective view of seat track assembly with a linkage subassembly using the subject fastener;

[0009] FIG. 2 is a top view of a linkage assembly with the subject fastener; and

[0010] FIG. 3 is a cross sectional view of the linkage assembly of FIG. 2 shown with a tooling member.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

[0011] A vehicle seat mounting assembly is shown generally at 10 in FIG. 1. The seat mounting assembly 10 includes a lower track 12 that is mounted to a vehicle floor 14 and an upper track 16 that slides with respect to the lower track 12 for seat adjustment in a forward or rearward position. The seat mounting assembly 10 also includes adjustment capability for adjusting the seat vertically. The vertical adjuster assembly is shown generally at 18 and includes a linkage assembly 20 which allows the seat to be raised or lowered to accommodate occupants of varying heights.

[0012] The linkage assembly 20 is shown in more detail in FIG. 2. A first link member 22 is connected to a second link member 24 with a fastener 26. A typical linkage assembly 20 includes a least two link members 22, 24, however, a greater number of link members can be used with the subject fastener. Only two link members 22, 24 are shown for simplicity. The fastener 26 used to connect the links 22, 24 allows the links to rotate relative to one another.

[0013] A cross-sectional view of the inventive fastener 26 is shown in FIG. 3. The fastener is preferably made from a low carbon steel such as SAE 1010, however, aluminum, zinc or other materials well known in the art could be used. The fastener 26 includes a head portion 28 and a body portion 30 extending outwardly from the head portion 28 and defining an external diameter D1. The head portion 28 is preferably circular, however, other shaped heads could be used. The body portion 30 is cylindrical and has a central bore 32 with an internal diameter D2 that is less than the external diameter D1. The body portion 30 is preferably perpendicular to the head portion 28. The body portion 30 is deformable for engagement with the first 22 and second 24 link members to allow relative rotational movement between the members 22, 24 while eliminating undesirable relative linear movement or free-play between the members 22, 24.

[0014] The body portion 30 terminates at a distal end 34, which receives a longitudinal load for deforming the body portion 30. The longitudinal load is preferably applied linearly to the distal end 34 of the body portion 30. The longitudinal load causes the internal D2 and external D1 diameters to increase resulting in the body portion 30 expanding outwardly to engage the first 22 and second 24 members to hold the fastener 26 firmly in place. The body portion 30 is preferably plastically deformed such that the shape and/or size of the body portion 30 is permanently changed due to the sustained application of the load beyond the elastic limit of the material.

[0015] The fastener 26 is shown in FIG. 3 before and after deformation. The post deformation fastener 26 is shown with the cross-hatched lines. As the load is applied to the distal end 34 of the body portion 30, the distal end 34 bends transversely to the longitudinal load and forms a lip 36 for engaging one of the members. The lip 36 locks the fastener 26 to one of the members to prevent relative rotational movement between the one member and the fastener 26 while allowing the other member to move freely. Thus, the fastener 26 holds the link members 22, 24 together and allows relative rotational movement between the members 22, 24, but is fixed to one of the two (2) link members to prevent rotation between that link member and the fastener 26. This will be discussed in greater detail below.

[0016] The first link 22 has a first external surface 38, a first internal surface 40, and a first aperture 42 extending between the external 38 and internal 40 surfaces. The second link has a second external surface 44, a second internal surface 46, and a second aperture 48 extending between the external 44 and internal 46 surfaces. The body portion 30 is first inserted through the first 42 and second 48 apertures and then is plastically deformed to engage the first 22 and second 24 links to hold the fastener 26 in place.

[0017] The first link has a first thickness T1, the second link has a second thickness T2, and the body portion 30 has a length L that is greater than the sum of the first T1 and second T2 thicknesses such that when the internal face 40 of the first link 22 is placed against the internal face 46 of the second link 24 and the body portion 30 is inserted through the first 22 and second 24 links, a segment 50 of the body portion 30 extends beyond the links 22, 24 as assembled. The linear load that is applied to the distal end 34 of the body portion 30 causes the segment 50 of the body portion 30 to bend transversely with respect to the linear load. This forms the lip 36 for engaging the external surface 44 of the second link. The second link 24 is locked to the fastener 26 via the lip 36 to prevent relative rotational movement between the second link 24 and the fastener 26 while allowing the first link 22 to move freely.

[0018] The method for connecting the first link 22 to the second link 24 includes the steps of aligning the first aperture 42 with the second aperture 48, inserting the body portion 30 of the fastener 26 into the first 42 and second 48 apertures, and deforming the body portion 30 into engagement with the first 22 and second 24 links to allow relative rotational movement between the links 22, 24 while eliminating free play. The step of deforming the body portion 30 includes applying a longitudinal load to the distal end 34 of the body portion 30 to cause the deformation.

[0019] Additional steps include holding the internal face 40 of the first link 22 against the internal face 46 of the second link 24 and inserting the body portion 30 of the fastener 26 through the first 42 and second 48 apertures such that the head portion 28 engages the external face 38 of the first link while the segment 50 of the body portion 30 extends beyond the external face 44 of the second link 24. The longitudinal load is applied to the distal end 34 of the body portion 30 and the segment 50 of the body portion 30 bends transversely with respect to the longitudinal load to form the lip 36 that partially engages the external face 44 of the second link 24. As the lip 36 is bent under the load, the second link 24 is locked to the fastener 26 so that there is no relative rotational movement between the second link 24 and the fastener 26 while allowing the first link 22 to move freely.

[0020] A tooling member 52 is used to provide the load that deforms the body portion 30 of the fastener 28. First, a subassembly comprised of the first link 22, the second link 24, and the fastener 26 is created. The subassembly is held fixed and the tooling member 52 is moved along a linear path toward the subassembly to engage the body portion 30 for deformation.

[0021] The tooling member 52 has a extension 54 with a diameter that is less than the internal bore diameter D2 and which has a curved exterior surface 56 surrounding the extension 54. The tooling member 52 applies the longitudinal load as the extension 54 is inserted into the bore 32 such that the curved exterior surface 56 engages the distal end 34 of the body portion 30, causing the body portion 30 to swell or expand outwardly. The distal end 34 of the body portion 30 is deformed by pressing the extension 54 further into the bore 32 causing the distal end 34 to bend outwardly along the curved exterior surface 56 of the tooling member 52 to form the lip 36. Thus, once the body portion 30 has expanded with the apertures 42, 48 to its maximum limit, the segment 50 of material is bent transversely to the load applied by the tooling member 52 to form the lip 36.

[0022] The use of the subject fastener in a linkage assembly 20 provides relative rotational movement between link members 22, 24 while eliminating undesirable free play or relative linear movement between the members 22, 24. This eliminates the need for expensive bushings or bushing type materials, thus reducing cost and assembly time.

[0023] Preferred embodiments of this invention have been disclosed, however, a worker of ordinary skill in the art would recognize that certain modifications would come within the scope of this invention. For that reason the following claims should be studied to determine the true scope and content of this invention.

Claims

1. A method for connecting a first link to a second link comprising the steps of

(1) providing a fastener having a head portion and a cylindrical body portion extending therefrom and terminating at a distal end, a first link having a first external surface, a first internal surface, and a first aperture extending therebetween, and a second link having a second external surface, a second internal surface, and a second aperture extending therebetween;

(2) aligning the first aperture with the second aperture;

(3) inserting the body portion of the fastener into the first and second apertures; and

(4) deforming the body portion into engagement with the first and second links to allow relative rotational movement between the links while eliminating free play.

2. A method as recited in

claim 1 including the step of applying a longitudinal load to the distal end of the body portion to cause plastic deformation.

3. A method as recited in

claim 1 including the steps of

providing the first link with a first thickness, the second link with a second thickness, and the body portion with a length that is greater than the sum of the first and second thicknesses prior to step (2);

holding the first internal face of the first link against the second internal face of the second link during step (2); and

inserting the body portion of the fastener through the first and second apertures such that the head portion engages the first external face of the first link while a segment of the body portion extends beyond the second external face of the second link during step (3).

4. A method as recited in

claim 3 including the steps of applying the longitudinal load to the distal end of the body portion and causing the segment of the body portion that extends beyond the second link to bend transversely with respect to the longitudinal load to form a lip that partially engages the second external face of the second link during step (4).

5. A method as recited in

claim 4 including the step of locking the second link to the fastener via the lip so that there is no relative rotational movement between the second link and the fastener while allowing the first link to move freely.

6. A method as recited in

claim 1 including the steps of creating a subassembly comprised of the first link, the second link, and the fastener during step (3);

holding the subassembly fixed prior to step (4); and

moving a tooling member along a linear path toward the subassembly for engagement with the body portion to apply the longitudinal load.

7. A method as recited in

claim 6 including the steps of providing the body portion with a central bore having a bore diameter and providing the tooling member with a extension having a diameter less than the bore diameter and having a curved exterior surface surrounding the extension;

inserting the extension into the bore such that the curved exterior surface engages the distal end of the body portion; and

deforming the distal end of the body portion by pressing the extension further into the bore causing the distal end to bend outwardly along the curved exterior surface of the tooling member to form a lip.

8. A method as recited in

claim 1 including the steps of

providing the body portion with a generally uniform external diameter and a bore with a generally uniform bore diameter that is less than the external diameter; and

applying a longitudinal load to the body portion to increase the external and internal diameters, causing the body portion to engage the first and second links to hold the fastener firmly in place.

9. A fastener for connecting a first member to a second member comprising:

a head portion; and

a body portion extending outwardly from said head portion and defining an external diameter, said body portion being generally cylindrical and having a central bore with an internal diameter that is less than the external diameter wherein said body portion is deformable for engagement with the first and second members to allow relative rotational movement between the members while eliminating relative linear movement therebetween.

10. A fastener as recited in

claim 9 wherein said body portion is perpendicular to said head portion.

11. A fastener as recited in

claim 9 wherein said head portion is circular.

12. A fastener as recited in

claim 9 wherein said body portion terminates at a distal end, said distal end for receiving a longitudinal load for plastically deforming said body portion.

13. A fastener as recited in

claim 12 wherein said longitudinal load causes said internal and external diameters to increase resulting in the body portion engaging the first and second members to hold the fastener firmly in place.

14. A fastener as recited in

claim 12 wherein said distal end bends transversely to said longitudinal load and forms a lip for engaging one of the members.

15. A fastener as recited in

claim 14 wherein said lip locks the fastener to one of the members via said lip to prevent relative rotational movement between the one member and the fastener while allowing the other member to move freely.

16. A vehicle linkage assembly comprising:

a first link having a first external surface, a first internal surface, and a first aperture extending therebetween;

a second link having a second external surface, a second internal surface, and a second aperture extending therebetween;

a fastener having a head portion and a cylindrical body portion extending therefrom and terminating at a distal end wherein said body portion is inserted through said first and second apertures and plastically deformed to engage said first and second links to hold said fastener in place; and

said first and second links being movable to cause a seat to move.

17. An assembly as recited in

claim 16 wherein said distal end of said body portion receives a linear load causing said body portion to plastically deform resulting in relative rotational movement between said first and second links while eliminating relative linear movement between said first and second links.

18. An assembly as recited in

claim 17 wherein said first link has a first thickness, said second link has a second thickness, and said body portion has a length that is greater than the sum of the first and second thicknesses such that when said internal face of said first link is placed against said internal face of said second link and said body portion is inserted through said first and second links, a segment of said body portion extends beyond said links.

19. An assembly as recited in

claim 18 wherein the linear load is applied to the distal end of the body portion causing said segment of said body portion to bend transversely with respect to the linear load, forming a lip for engaging the external surface of the second link.

20. An assembly as recited in

claim 19 wherein said second link is locked to said fastener via said lip to prevent relative rotational movement between said second link and said fastener while allowing said first link to move freely.