Ventilator for Rapid Response to Respiratory Disease Conditions

Abstract

The present invention relates generally to the field of ventilators, and, more specifically, to a ventilator system that addresses respiratory distress due to the onset of an epidemic or pandemic disease state. In particular, the present invention is a ventilator system that can be manufactured quickly with minimal skill requirements and employed rapidly in response to epidemic respiratory disease conditions. In one embodiment, the present invention is directed toward a ventilator having a gas input, an inhalation conduit connected to the gas input, a patient flow control valve, operably connected to the gas input via the inhalation conduit, a patient interface, separated from the inhalation conduit by the flow control valve, and a gas shut-off mechanism that senses a pressure state in the inhalation conduit.

Description

CROSS-REFERENCE

The present invention relies on for priority U.S. Provisional Application No. 60/776,493, filed on Feb. 23, 2006, and U.S. Provisional Application No. 60/829,502, filed on Oct. 13, 2006.

FIELD OF THE INVENTION

The present invention relates generally to the field of ventilators, and, more specifically, to a ventilator system that addresses respiratory distress due to the onset of an epidemic or pandemic disease state. In particular, the present invention is a ventilator system that can be manufactured quickly with minimal skill requirements and employed rapidly in response to epidemic respiratory disease conditions.

BACKGROUND OF THE INVENTION

Respiratory distress may be brought on by the onset of an epidemic of an infectious agent in an otherwise healthy population. Respiratory distress can be caused by several disease states, including, but, not limited to Severe Acute Respiratory Syndrome (or “SARS”) and Avian Influenza (“Bird Flu”). Severe Acute Respiratory Syndrome (or “SARS”), a serious form of pneumonia resulting in respiratory distress and sometimes death, has become an emerging epidemic threat. Every new case of SARS and/or Avian Influenza reported still has the potential to spark another outbreak and even worse, a global pandemic. The most characteristic symptoms of SARS include fever, cough, difficulty breathing and/or other respiratory symptoms. In most cases, supportive care such as the use of supplemental oxygen, chest physiotherapy, and/or mechanical ventilation is needed. Avian Influenza is another emerging epidemic threat that results in severe respiratory distress with an even faster onslaught of symptoms.

Respiratory distress, among other symptoms, includes an impaired ability of the patient to maintain efficient oxygenation. Regardless of the epidemic or infectious agent, however, the respiratory discomfort of critically ill persons that is associated with these disease conditions can be eased, and in many cases recovery hastened, by connecting the patient to a ventilator. Conventionally, to ease impaired respiration, a patient is sedated and mechanically ventilated using either pressure or volume ventilation.

A typical ventilator operates either by forcing pressurized gas (as in a positive-pressure ventilator) into the lungs or by expanding the chest cavity of the patient to draw gas into the lungs (as in a negative-pressure ventilator) under a pre-determined and operator input schedule of gas composition, pressure, and flow pattern.

Currently, conventional ventilators employ microprocessors to control ventilation parameters and to contain pressure and flow measurement transducers, which provide electrical data (via analog-to-digital converters) to the microprocessors for display of monitored parameters and for alarm activation or alert conditions.

In addition, conventional ventilators require either the use large fabrication machinery with a complicated set-up to produce the various metal parts or advanced tooling and moulding processes that are necessary to produce highly durable plastic parts. As new features and ventilating modes are added, the complexity of operation increases as the existing controls and display areas are burdened with the requirement of facilitating input and display of the new features. Thus, conventional ventilators are complex devices and are costly to manufacture and operate.

In addition, conventional ventilator systems are designed to handle a wide range of patient conditions. For example, a patient in the intensive care unit of a hospital typically is overcome by a number of disorders or disease states, in which the body systems are in danger of failing. The intensive care unit must also be able to handle a wide range of patients with a wide range of complaints, including surgery, trauma, heart disease, infection, etc. Thus, conventional ventilators have a large number of operational modes, produced by a complicated set of components, requiring a skilled technician to set up the system.

Therefore, what is needed is a ventilator that has physical and operational simplicity. What is also needed is a ventilator that is manufactured with materials that are readily available. What is also needed is a ventilator that can be fabricated with simpler, low-cost tooling and methods.

In addition, what is needed is a ventilator that is capable of responding to respiratory distress brought on by an infectious agent in an otherwise healthy population.

What is also needed is a ventilator that can be manufactured easily and cost effectively at any time the onset of a respiratory epidemic is detected, in scalable volumes.

In addition, what is needed is a ventilator that can be manufactured in any location quickly, prior to the peak period of the epidemic. What is also needed is a ventilator that can ease the burden on ventilator resources in certain communities.

SUMMARY OF THE INVENTION

In one embodiment, the present invention is directed toward a ventilator wherein said ventilator comprises a gas input, an inhalation conduit connected to said gas input, a patient flow control valve, operably connected to said gas input via said inhalation conduit, a patient interface, separated from said inhalation conduit by said flow control valve, and a gas shut-off mechanism that senses a pressure state in said inhalation conduit.

Optionally, the gas input comprises a gas interface, a gas inlet conduit, a gas reservoir, and a valve. The inhalation conduit is connected to the valve of said gas input. The ventilator further comprises a humidifying filter for trapping moisture and heat. The patient flow control valve is adjustable to provide for a specific gas flow rate. The gas flow rate can be tailored to at least one of adult, pediatric, and infant modes. The gas flow rate can be in the range of 20 cm H2O to 35 cm H2O. The gas interface is connected to a pressurized gas source.

The patient interface further comprises a patient interface for accepting exhaled gas from the patient and a patient interface for delivering gas to the patient. Optionally, the patient interface is a breathing mask assembly, an endotracheal tube, or a laryngeal mask airway device.

Optionally, the ventilator is manufactured from sterilizable material. Optionally, the patient flow control valve is a knob, capable of being physically manipulated to control breath rate or a fixed jet, wherein said fixed jet delivers a gas flow rate proportional to patient size.

Optionally, the ventilator further comprises an expiratory conduit connected to the patient interface and an expiratory valve separating said expiratory conduit from a first conduit. The ventilator further comprises an alarm circuit operably connected to said first conduit via an actuator. The alarm circuit generates an alarm signal based upon a change in pressure detected by said actuator.

In another embodiment, the present invention is directed to a ventilator comprising a gas input having a gas interface, a gas inlet conduit, a gas reservoir, and a valve; an inhalation conduit connected to said valve; a patient flow control valve, operably connected to said gas input via said inhalation conduit; a patient interface, separated from said inhalation conduit by said flow control valve; and a gas shut-off mechanism that senses a pressure state in said inhalation conduit.

In another embodiment, the present invention is directed to a ventilator comprising a gas input having a gas interface, a gas inlet conduit, a gas reservoir, and a valve; an inhalation conduit connected to said valve; a patient flow control valve, operably connected to said gas input via said inhalation conduit; a patient interface, separated from said inhalation conduit by said flow control valve; a gas shut-off mechanism that senses a pressure state in said inhalation conduit; an expiratory conduit connected to said patient interface and an expiratory valve separating said expiratory conduit from a first conduit; and an alarm circuit operably connected to said first conduit via an actuator, wherein said alarm circuit generates an alarm signal based upon a change in pressure detected by said actuator.

BRIEF DESCRIPTION OF THE DRAWINGS

These and other features and advantages of the present invention will be appreciated, as they become better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:

FIG. 1 is an illustration of one embodiment of the ventilator of the present invention;

FIG. 2 is a schematic diagram of the system components of one embodiment of the ventilator of the present invention;

FIG. 3 is a schematic diagram of one embodiment of the ventilator of the present invention; and

FIG. 4 is a schematic circuit diagram of one embodiment of an alarm circuit to be used in the ventilator of the present invention.

DETAILED DESCRIPTION OF THE INVENTION

The present invention is directed towards a ventilator system that can be manufactured quickly with minimal skill requirements and rapidly deployed in response to epidemic respiratory disease conditions.

The present invention is directed towards multiple embodiments. Language used in this specification should not be interpreted as a general disavowal of any one specific embodiment or used to limit the claims beyond the meaning of the terms used therein. Reference will now be made in detail to specific embodiments of the invention. While the invention will be described in conjunction with specific embodiments, it is not intended to limit the invention to one embodiment.

In one embodiment, the present invention is directed towards a ventilator having a minimal number of controls. Preferably, the ventilator is rapidly deployable. Still preferably, the ventilator is as easy and intuitive to operate as possible. Still preferably, the ventilator is capable of sustaining at least 75% of epidemic respiratory distress victims who require assisted ventilation until resuming normal breathing.

In another embodiment, the present invention is directed towards a simple, safe and effective means for delivering oxygen-enriched air to the ventilator when the ventilator is used in emergency and overflow facilities outside the standard hospital environment.

In another embodiment, the present invention is directed towards a rapid response ventilator system that further provides for the use of a humidifying filter for trapping moisture and heat for patients on an extended use.

In another embodiment, the present invention is directed towards a rapid response ventilator system that is capable of being manufactured and distributed in sufficient volume and at very low cost in a substantial part of the world.

In yet another embodiment, the present invention is directed towards a rapid response ventilator system that can be safely and responsibly disposed of after use.

The present invention is also directed towards a ventilator that has physical and operational simplicity. In addition, the present invention is directed towards a ventilator, which, in one embodiment, is manufactured with materials that are readily available. In other embodiments, the ventilator of the present invention can be fabricated with simple, low-cost tooling and methods.

In one embodiment, the ventilator of the present invention is a simple, moulded device that requires little or no adjustment. The simple, no adjustment moulded device is advantageous in that it poses no additional risk to the patient. In one embodiment, the ventilator of the present invention has limited controls.

In one embodiment, the ventilator of the present invention is manufactured using pre-fabricated tooling for storage at strategic manufacturing sites.

In one embodiment, the ventilator of the present invention is manufactured using tooling fabricated from less durable material at the onset of an epidemic. In one embodiment, the fabrication material includes, but is not limited to, aluminium. It should be understood by those of ordinary skill in the art that any number of tooling materials and tooling kit manufacturing processes may be used in the present invention, including, but, not limited to, bronze sintering and steel fabrication. In one embodiment, the choice of tooling material and kit fabrication selected depends upon the needs of the population and the epidemic and/or pandemic situation. For example, but, not limited to such example, the volume of devices needed may be an indicator of which materials should be used for the tooling and the tooling kit processes.

In one embodiment, the ventilator of the present invention is manufactured using parts that are fabricated in an automated system. Thus, in this embodiment, no tooling is actually created.

In one embodiment, the ventilator of the present invention is manufactured using pre-fabricated tooling. Preferably, the tooling is pre-fabricated and stored at predetermined, strategic manufacturing sites. This embodiment is particularly useful when employed in global pandemic situations, where a high volume of units would need to be manufactured quickly and effectively. Thus, in one embodiment, the ventilator of the present invention can be manufactured in large quantities from a set of tools that can be used in response to global pandemic situations. In one embodiment, the tool-set is fabricated from high grade steel.

In one embodiment, the ventilator of the present invention is manufactured using tooling fabricated from a material of lower durability than steel at the onset of an epidemic. In one embodiment, the material of lower durability is aluminium. Preferably, the materials are readily accessible to produce a more limited number of units for more localized outbreaks of disease and the tooling is designed such that it can be manufactured fairly rapidly.

In one embodiment, the ventilator of the present invention is manufactured using parts that are fabricated in an automated system directly from design documentation. Thus, no tooling is actually created. This embodiment is particularly useful for supporting remote areas where the ultimate goal is to transport patients to larger centres while still providing temporary respiratory support. Advantageously, in this embodiment, the manufacturing method allows for the ventilators of the present invention to be produced on demand without the time it takes to manufacture the tooling.

In each of the manufacturing embodiments described above, assembly is simple and does not require highly specialized skills or training. The ventilator can thus be used effectively and safely by minimally trained caregivers in a wide variety of care settings to provide respiratory relief to patients.

In addition, the ventilator of the present invention is effective in keeping alive a majority of patients with severe respiratory infections that do not have other serious complications, or those that typically would be placed on traditional ventilators.

In one embodiment, the ventilator of the present invention is tested to ensure that operational performance is within proper predetermined ranges or margins. In another embodiment, the ventilator of the present invention is capable of providing at least one alert to an operator when life expectancy or operational performance ranges or margins of the device are exceeded or disrupted.

In one embodiment, the ventilator of the present invention is operable in a plurality of modes, including adult, pediatric, and infant. In one embodiment, an operator selects a mode by adjusting the inspired gas flow rate, thus affecting the inspiratory time, or the time to reach the pre-set maximum pressure. In one embodiment, the maximum pressure is pre-set by the operator. In one embodiment, the ventilator is operated at a maximum pressure suitable for most patients without causing any patient injury. In one embodiment, the ventilator operates in a pressure range of 10 cm H2O to 70 cm H2O. In another embodiment, the ventilator can provide pressure-controlled ventilation up to a pre-set pressure of 20 cm H2O. In another embodiment, the ventilator can provide pressure-controlled ventilation up to a pre-set pressure of 25 cm H2O. In yet another embodiment, the ventilator can optionally provide a venturi to give at least 60% oxygen. It should be noted here that any number of distinct pressures may be set by the operator depending upon individual patient assessment and/or need.

In another embodiment, the ventilator of the present invention is capable of responding to patient need. More specifically, in one embodiment, if a patient begins to resume breathing spontaneously, the ventilator of the present invention is capable of entering a passive mode. In another embodiment, if a patient fails to maintain spontaneous unassisted breath, the ventilator begins to operate and assist with oxygen delivery to the patient.

In one embodiment the present invention is directed towards a disposable ventilator. In another embodiment, the present invention is a limited use system wherein the limitations of use may include one of a plurality of limitations, including singular patient use, run-time, or calendar time. In one embodiment, the present invention is a single patient-use, disposable ventilator with no specific life span.

FIG. 1 is an illustration of one embodiment of the ventilator of the present invention. In one embodiment, ventilator 100 comprises main housing 101 for housing ventilator components. In one embodiment, ventilator 100 is disposable. In another embodiment, ventilator device 100 is intended for single patient use. In yet another embodiment, ventilator 100 is intended for multiple-patient use, and thus, can be re-used. Preferably, ventilator devices intended for re-use are designed and manufactured such that they can be easily dismantled and cleaned.

In another embodiment, ventilator 100 is manufactured using materials that can be sterilized at a preferred sterilization temperature of 138° C., or the standard temperature of an autoclave. These materials include high temperature plastics, which require more advanced tooling. In one multiple-use embodiment, the ventilator is fabricated with a plastic material with a low melting point, thus allowing its manufacture with cost effective tooling.

In one embodiment, the rapid response ventilator of the present invention is manufactured with connectable parts. The connectable parts of the ventilator can be attached by various methods, either fixedly or removably, such as but not limited to gluing, screwing, or welding, or any other suitable means of connecting tooling parts as are well known to those of ordinary skill in the art.

Ventilator 100 further comprises flow control valve or breathing rate control knob 125, alarm/battery activation tag 103, at least one patient interface or connection port 120, and gas supply connection port 105 that connects to a gas source [not shown] through hose 106.

In one embodiment of the ventilator of the present invention, the breathing rate control knob 125 is the only control that is required to be adjusted by the operator. The breathing rate control knob 125 can be adjusted to allow for various modes of operation, including but not limited to adult mode, pediatric mode, and infant mode. As described above, an operator selects a mode by adjusting the inspired gas flow rate, thus affecting the inspiratory time, or the time to reach the pre-set maximum pressure.

Referring back to FIG. 1, to begin using the rapid response ventilator 100 of the present invention, the operator must first remove the ventilator from its packaging, which is preferably sterile. In one embodiment, the ventilator 100 is then mounted in a safe and stable position located above, but proximate to the patient. The operator then removes the alarm activation tag 103 from the battery of the ventilator by pulling as indicated.

In one embodiment, once the ventilator is unpackaged and positioned, the operator, or any other qualified and trained personnel, sedates and intubates the patient. The ventilator 100 is then connected to the patient's endotracheal tube using a standard breathing circuit and, optionally, a humidifying filter (not shown) at the patient connection point 120. In another embodiment, ventilator 100 is connected to the patient via a breathing mask assembly at patient connection point 120. In yet another embodiment, ventilator 100 is connected to the patient via a laryngeal mask airway (LMA) device. The various patient connection devices for delivering oxygen to the patient are described in greater detail below with respect to FIG. 3. The operator then sets the ventilation control via the breathing rate control knob 125. Preferably, the patient's physical dimensions, such as but not limited to height and weight, are employed to determine the breathing rate. The oxygen supply hose 106, connected at gas supply port 105 is then connected to an oxygen source (not shown) to enable ventilator operation.

Ventilator 100 also comprises exhaust port 135, the operation of which is described in greater detail below with respect to FIG. 3. In one embodiment, the oxygen source operates at a pressure ranging from 40 PSI to 70 PSI. The PEEP control is then set as indicated by the patient's oxygenation indications. Ventilation is continued with frequent observation of alarm status (described below) and patient oxygenation. In one embodiment, when ventilation is complete or discontinued, the ventilator and breathing circuit components are sealed in a disposable bag and taken to the nearest disposal collection point for proper disposal. In another embodiment, when ventilation is complete or discontinued, the ventilator and breathing circuit components are appropriately sterilized and re-packaged for subsequent use, as described above.

FIG. 2 is a detailed illustration of the system components of one embodiment of the ventilator of the present invention. In one embodiment, ventilator 200 comprises patient interface or connection port 220, gas over-pressure relief valve 202a and valve cover 202b, leak jet 265, first diaphragm actuator 250, actuator path or inhalation conduit 215, jet disc 206, bellows seal 207, first seal 208, compressed gas interface 205, branch conduit 245, “O”-ring 211, first jet cover 212, top cover seal 213, electronics actuator 214, printed circuit board (PCB) 240, breathing rate control knob 225, and exhaust port 235. In an optional embodiment, ventilator 200 further comprises a venturi (not shown).

In one embodiment, patient interface 220 further comprises patient interface 220a for accepting air from the patient and patient interface 220b for delivering oxygen to the patient.

The operational characteristics of the system components of FIG. 2 are described in detail with respect to FIG. 3. In addition, alarm circuit PCB 240, which in one embodiment is operably connected to the ventilator of the present invention via electronics actuator 214, is discussed in detail with respect to FIG. 4 below.

FIG. 3 is a schematic diagram of one embodiment of the ventilator of the present invention. The operational characteristics of the rapid response ventilator of the present invention will be described with respect to the schematic diagram of FIG. 3. It should again be noted that the operational description below is exemplary and that language used in this specification should not be interpreted as a general disavowal of any one specific embodiment.

Referring now to FIG. 3, ventilator 300 comprises a compressed gas interface 305, which further comprises a compressed gas reservoir 399, which in use, is connected to a pressurized gas source (not shown). In one embodiment, the pressurized gas is oxygen. In another embodiment, the pressurized gas is medical compressed air. In one embodiment, compressed gas interface 305 is an inlet port.

Ventilator 300 further comprises gas control valve 310. Gas control valve 310 is connected to compressed gas reservoir 399 on one end. At the other end, gas control valve 310 is connected to inhalation conduit 315. Inhalation conduit 315 is operationally connected to patient interface 320 via flow control valve 325. In one embodiment, flow control valve 325 is a knob, capable of being manipulated to control breath rate. In another embodiment, flow control valve 325 is a fixed jet, delivering a breathing rate proportional to patient size.

In one embodiment, patient interface further comprises patient interface 320a for accepting air from the patient and patient interface 320b for delivering oxygen to the patient.

In one embodiment, patient interfaces 320a and 320b is connected to a breathing mask. In another embodiment, patient interfaces 320a and 320b are connected to an endotracheal tube. In yet another embodiment, patient interfaces 320a and 320b are connected to a laryngeal mask airway (LMA) device. Laryngeal mask airway devices are well-known to those of ordinary skill in the art and are used in anesthesia and emergency medicine for airway management. More specifically, it is a tube with an inflatable cuff that is inserted into the pharynx. It causes less pain and coughing than an endotracheal tube, and is easier to insert. It should be noted, however, that the laryngeal airway mask is not recommended for anyone at risk for lung aspiration.

Inhalation conduit 315, which is proximate to 320b, extends from patient interface 320b into an exhalation interface, which comprises exhaust port 335. Exhaust port 335 is controlled by expiratory valve 340, in communication with branch conduit 345 and connected to inhalation conduit 315, which is proximate to gas control valve 310. In one embodiment, a PEEP control mechanism is connected to expiratory valve 340. The PEEP control is then set, using external PEEP valve 385, as indicated by the patient's oxygenation indications.

In one embodiment, the ventilator of the present invention also comprises a pressure detector 314. In one embodiment, pressure detector 314 is employed as an interface to the alarm system described in FIG. 4. In one embodiment, pressure detector 314 is an electronic diaphragm actuator that translates activity within the ventilator into a signal that can be used to alarm the operator upon pre-determined events, as described in further detail below.

Diaphragm actuator 350 is connected to patient interface 320b via conduit 355 and non-return valve 395. Diaphragm actuator 350 is sealed to gas control valve 310, with push rod 360. Diaphragm actuator 350 can be sealed to gas control valve by any sealing means known to those of ordinary skill in the art, including, but, not limited to lip-sealing. Push rod 360 actuates the gas control valve 310 in response to the movement of diaphragm actuator 350. Diaphragm actuator 350 is also equipped with a servo valve 365, which is described in greater detail below.

In operation, a compressed gas is supplied to ventilator 300 from a source, such as a tank, preferably at a pressure greater than 5 PSI. In one embodiment, the compressed gas is oxygen. A gas regulator (not shown) regulates the delivery of compressed gas at a suitable pressure for use within the ventilator unit 300. In one embodiment, a suitable pressure for the compressed gas supply is in the range of 5 PSI to 60 PSI. In one embodiment, a suitable pressure for the compressed gas supply is 50 PSI.

Inhalation is enabled by delivering regulated oxygen through gas control valve 310 and through inhalation conduit 315 and to flow control valve 325, thus increasing the pressure in inhalation conduit 315. The resultant back pressure in inhalation conduit 315, caused by flow control valve 325, is passed, via non return valve 390 to branch conduit 345, which subsequently actuates the expiratory valve 340. Once actuated, expiratory valve 340 seals exhaust port 335, enabling oxygen delivery to the patient and resulting in a pressure increase.

Diaphragm actuator 350 senses the resultant increase in pressure via non-return valve 395 and conduit 355 and causes push rod 360 to move up until gas control valve 310 is actuated, and thus closed, and gas flow is subsequently halted.

The pressure within diaphragm actuator 350 is retained by a servo valve 365. Servo valve 365 is controlled via servo diaphragm actuator 380. In particular, leak jet 382 reduces the pressure within servo diaphragm actuator 380 until the gas control valve 310 opens. When gas control valve 310 opens, servo valve 365 opens and subsequently discharges the gas pressure holding diaphragm actuator 350 in position, thus halting gas flow via flow control valve 325. When servo valve 365 is closed, oxygen flow resumes to the patient, thus repeating the cycle.

The initial back pressure responsible for closing expiratory valve 340 equalizes across flow control valve 325. The back pressure decays via leak jet 375, which controls the inspiration time, thus allowing expiratory valve 340 to open to the atmosphere. Exhalation is spontaneous when the over-pressure stored in the lungs during inhalation is released. The over-pressure in the lungs of the patient discharges through exhaust port 335, in the form of gas flow. In addition, leak jet 382 sets the expiratory time. Thus, the action of leak jets 375 and 382 set the breathing rate and therefore, the inhalation to exhalation ratio.

Referring back to FIG. 3, in one embodiment of the ventilator of the present invention, the expiratory time is preset to at least 1.5 seconds via adjusting the size of leak jet 382 and by adjusting the internal volume of servo diaphragm 380. In one embodiment, the expiratory time is preset to 2 seconds. In one embodiment of the ventilator of the present invention, the breathing rate is set in a range of between 10 and 45 Breaths per Minute (BPM).

In one embodiment of the present invention, the flow control valve or breathing rate control knob 325 is the only control that is required to be adjusted by the operator. The breathing rate control knob 325 can be adjusted to allow for various modes of operation, including but not limited to adult mode, pediatric mode, and infant mode.

In one embodiment, the ventilator of the present invention operates in Pressure Control Mode. In one embodiment of the present invention, airway pressure control 381, located proximate to patient interface 320b, is employed to set the target patient pressure in the control system. In one embodiment, the ventilation pressure is fixed and set by dimensions of diaphragm actuator 350 and the available settings of the regulator. In one embodiment, the pressure is suitable for most patients without causing any patient injury. In one embodiment, the ventilation pressure is variable and set by the operator. In one embodiment, the ventilator 300 operates in a range of 10 cm H2O to 70 cm H2O. In another embodiment, ventilator 300 operates in a range of 20 cm H2O to 35 cm H2O. In one embodiment, the ventilator 300 operates at a maximum of 20 cm H2O. In another embodiment, the ventilator 300 can provide pressure-controlled ventilation at a pre-set pressure of 25 cm H2O. Pressure relief valve 302 is located in the circuit to the patient that is set to ensure that over-pressure is not delivered to the patient.

In one embodiment, the ventilator of the present invention is manufactured using pre-fabricated tooling. Preferably, the tooling is pre-fabricated and stored at predetermined, strategic manufacturing sites. This embodiment is particularly useful when employed in global pandemic situations, where a high volume of units would need to be manufactured quickly and effectively. Thus, in one embodiment, the ventilator of the present invention can be manufactured in large quantities from a set of tools that can be used in response to global pandemic situations. In one embodiment, the tool-set is fabricated from high grade steel.

In one embodiment, the ventilator of the present invention is manufactured using tooling fabricated from a material of lower durability than steel at the onset of an epidemic. In one embodiment, the material of lower durability is aluminium. Preferably, the materials are readily accessible to produce a more limited number of units for more localized outbreaks of disease. The tooling can be manufactured fairly rapidly.

In one embodiment, the ventilator of the present invention is manufactured using parts that are fabricated in an automated system directly from design documentation. Thus, in this embodiment, no tooling is actually created. This embodiment is particularly useful for supporting remote areas where the ultimate goal is to transport patients to larger centres but temporary respiratory support is nevertheless required. Advantageously, the manufacturing method of the present invention allows for the ventilators to be produced on demand without the time it takes to manufacture the tooling.

In each of the manufacturing embodiments described above, assembly is simple and does not require highly specialized skills or training.

The ventilator can be used effectively and safely by minimally trained caregivers in a wide variety of care settings to provide respiratory relief to patients.

In addition, the ventilator of the present invention is effective in keeping alive a majority of patients with severe respiratory infections that do not have other serious complications, or those that typically would be placed on traditional ventilators.

In one embodiment, the ventilator of the present invention is tested to ensure that operational performance is within proper predetermined ranges or margins. In another embodiment, the ventilator of the present invention is capable of providing at least one alert to an operator when life expectancy or operational performance ranges or margins of the device are exceeded.

In one embodiment of the rapid response ventilator of the present invention, the ventilator is capable of operating independent of electrical supplies.

In another embodiment, the rapid response ventilator is powered by oxygen at a regulated pressure.

In another embodiment the rapid response ventilator of the present invention is battery-operated.

In one embodiment, the rapid response ventilator of the present invention further comprises an alarm system.

In one embodiment, the rapid response ventilator of the present invention has an audio and/or visual alarm that alerts upon battery failure, or when the battery voltage falls below an acceptable pre-determined level. Thus, in one embodiment, the electronics of the alarm system are powered by a battery, such as a manganese-alkaline battery, a mercury type battery or any other suitable battery known to persons of ordinary skill in the art. When the battery voltage reaches a pre-determined, factory set voltage level a visual alarm is activated, such as the L.E.D. will start flashing in RED. Optionally, the alarm will also emit an audible alarm, such as a clicking sound. This is indicative that the battery needs to be changed. In one embodiment, the low battery voltage condition is set to sense when the battery voltage is less then 2.5 volts.

The alarm system is also capable of sensing the internal activity of the ventilator and upon sensing an alarm condition will provide a visual and/or audible output. In one embodiment, an alarm condition is low supply gas pressure. In another embodiment, an alarm condition is disconnection from the patient. In yet another embodiment, an alarm condition is failure to ventilate.

Thus, the alarm system is used to provide an audible and/or visual apnea alarm. In one embodiment, the alarm system causes an L.E.D. to emit a short flash, preferably green, with each breath to confirm that the ventilator system of the present invention is fitted and working properly. If no breaths are detected within a pre-determined time period, an audible and pulsating beep is emitted in conjunction with a flashing L.E.D., preferably RED, to identify that the alarm system of the ventilator of the present invention is in an alarm state. In one embodiment, the pre-determined time period between breath detection is factory pre-set and in the range of 15 to 20 seconds.

In one embodiment, as described above with respect to FIG. 3 and referring back to FIG. 3, the alarm system is operably connected to the ventilator of the present invention via an electronic diaphragm actuator 314. Specifically, the diaphragm actuator 314 is operably connected to a PCB (not shown), via a plunger on the electronics diaphragm actuator, which moves once per breath under the pneumatic action of the ventilator, and thus initiates sensing activity of the alarm system. The PCB also provides support for the power/battery components via connection to the battery terminals, as shown in FIG. 4. In addition, the audible alarm and LEDs are aligned with the ventilator system of the present invention to allow the sound and light to pass through such that they can operate as visible and audible alerts to the operator. In one embodiment, a change in pressure is detected by the diaphragm actuator which translates activity within the ventilator, into a signal that can be used by the PCB to alarm a pre-determined event, such as displacement of the diaphragm under pressure due to an increase in pressure.

In one embodiment, upon inhalation of the first breath by the patient, the battery supplies power to the alarm system so that it is deployed and thus, the alarm is ready to detect an alarm condition automatically on the occurrence of the first breath, minimizing the risk of an operator forgetting to deploy the alarm. Subsequent breaths alternate between inspiration during which air is supplied by the ventilator to the patient's lungs and expiration during which air passes out of the exhalation valve.

FIG. 4 is a schematic circuit diagram of one embodiment of the alarm circuit (PCB) as employed in the ventilator of the present invention. Referring back to FIG. 2, PCB 240 is employed to provide an alarm circuit to the ventilator system of the present invention. Referring now to FIG. 4, alarm circuit 400 is preferably formed on a printed circuit board that houses the electronic components. In one embodiment, alarm circuit 400 further comprises first stage breath detection circuit portion 405, which further comprises TAC Push Button Switch or membrane 406, which is actuated by the plunger of the electronics actuator (not shown), described with respect to FIG. 3. The plunger of the electronics actuator moves once per breath and thus, once per breath either “opens” or “closes” the TAC Switch 406, depending on orientation of the plunger.

In a first stage of the alarm circuit, when TAC Switch 406 closed and thus actuated, a pulse of current is passed through the circuit, via capacitor 407, and to LED 408 to generate the short confirming flash, described above. The flash decays as the capacitor 407 charges to minimize battery consumption. The peak current is set to provide a wetting effect for the contacts of switch 406. The transient current is detected by gate 409, which then switches on to discharge capacitor 410. If switch 406 does not close, or actuate, and thus remains open, then capacitor 410 will charge until the voltage on the negative input terminal of comparator 411 exceeds the voltage on the positive input terminal comparator 411. Subsequently, the open drain output pin 1 of comparator 411 switches to indicate and alarm condition. In one embodiment, comparator 411 is a dedicated voltage comparator chip.

The second stage of the alarm circuit 400 is an asymmetric oscillator. This oscillation signal provides the on-off modulation for the audible alarm, thus eliminating the need for the operator to distinguish the source of noise, especially in challenging and high background noise environments. When pin 1 of comparator 411 is low, the circuit thus oscillates to generate approximately pulses. The duty cycle and period is set by the values of resistors 414, 415 and capacitor 416. The duty cycle and period are factory set and may be adjusted if different periods and duty cycles are required. In one embodiment, the circuit oscillates to generate 100 msec pulses every 250 msec.

The third stage of alarm circuit 400 is an oscillator, which is, in one embodiment, fixed in the range of between 400 Hz and 1 kHz and provides the LED output upon alarm condition. When pin 2 of comparator 412 is low, the junction of resistors 417, 418 is brought to mid-rail and the oscillator is enabled. The nominal frequency is determined by the time constant of resistor 419 and capacitor 420. When the output of comparator 421 is low, the LED 422 flashes RED and the audible alarm is resonated at the nominal alarm frequency. The output from comparator 421 may, in one embodiment, be buffered if higher drive currents are needed by the particular audible alarm employed.

As mentioned above, alarm circuit 400 is also employed to monitor the battery voltage of battery 450. In one embodiment, comparator 430 is used to monitor the battery voltage against reference diode 431. If the divided voltage falls below the value of reference diode 431, then pin 12 of comparator 430 becomes low and enables the output oscillator described above. The output oscillator enables the short pulsing duration that causes the alarm to emit a periodic clicking noise to warn that the battery supply needs to be replaced.

The alarm system of the rapid response ventilator of the present invention is, in one embodiment, simple to manufacture and requires no calibration.

In one embodiment, the ventilator of the present invention can be operated for the expected duration of the peak of an epidemic.

In another embodiment, the ventilator of the present invention is single-patient use, preferably until the patient is weaned off the ventilator and is breathing independently.

In another embodiment, the ventilator is made of “green” materials and can be easily disposed of when it has been used on a single patient or when an epidemic has passed.

The above discussion is aimed towards providing several exemplary embodiments incorporating the novel aspects of the present invention and it should be understood that the foregoing illustration is not the only application where the present invention can be reduced down to practice. The present invention can be suitably modified to incorporate other possible embodiments as well. The scope of the invention is defined solely by the accompanying claims and within the scope of the claims; the present invention can be employed in various other situations.

Claims

1. A ventilator wherein said ventilator comprises:

a gas input;

an inhalation conduit connected to said gas input;

a patient flow control valve, operably connected to said gas input via said inhalation conduit;

a patient interface, separated from said inhalation conduit by said flow control valve; and

a gas shut-off mechanism that senses a pressure state in said inhalation conduit.

2. The ventilator of claim 1 wherein said gas input comprises a gas interface, a gas inlet conduit, a gas reservoir, and a valve.

3. The ventilator of claim 1 wherein said inhalation conduit is connected to the valve of said gas input.

4. The ventilator of claim 1, wherein said ventilator further comprises a humidifying filter for trapping moisture and heat.

5. The ventilator of claim 1, wherein said ventilator is manufactured from sterilizable material.

6. The ventilator of claim 1, wherein said patient flow control valve is adjustable to provide for a specific gas flow rate.

7. The ventilator of claim 6, wherein said gas flow rate can be tailored to at least one of adult, pediatric, and infant modes.

8. The ventilator of claim 6, wherein the gas flow rate is in the range of 20 cm H2O to 35 cm H2O.

9. The ventilator of claim 2, wherein the gas interface is connected to a pressurized gas source.

10. The ventilator of claim 1, wherein the patient interface further comprises a patient interface for accepting exhaled gas from the patient and a patient interface for delivering gas to the patient.

11. The ventilator of claim 10, wherein the patient interface is a breathing mask assembly.

12. The ventilator of claim 10, wherein the patient interface is an endotracheal tube.

13. The ventilator of claim 10, wherein the patient interface is a laryngeal mask airway device.

14. The ventilator of claim 1, wherein the patient flow control valve is a knob, capable of being physically manipulated to control breath rate.

15. The ventilator of claim 1, wherein the patient flow control valve is a fixed jet, wherein said fixed jet delivers a gas flow rate proportional to patient size.

16. The ventilator of claim 1, further comprising an expiratory conduit connected to said patient interface and an expiratory valve separating said expiratory conduit from a first conduit.

17. The ventilator of claim 16, further comprising alarm circuit operably connected to said first conduit via an actuator.

18. The ventilator of claim 17 wherein said alarm circuit generates an alarm signal based upon a change in pressure detected by said actuator.

19. A ventilator wherein said ventilator comprises:

a gas input having a gas interface, a gas inlet conduit, a gas reservoir, and a valve;

an inhalation conduit connected to said valve;

a patient flow control valve, operably connected to said gas input via said inhalation conduit;

a patient interface, separated from said inhalation conduit by said flow control valve; and

a gas shut-off mechanism that senses a pressure state in said inhalation conduit.

20. A ventilator wherein said ventilator comprises:

a gas input having a gas interface, a gas inlet conduit, a gas reservoir, and a valve;

an inhalation conduit connected to said valve;

a patient flow control valve, operably connected to said gas input via said inhalation conduit;

a patient interface, separated from said inhalation conduit by said flow control valve;

a gas shut-off mechanism that senses a pressure state in said inhalation conduit;

an expiratory conduit connected to said patient interface and an expiratory valve separating said expiratory conduit from a first conduit; and

an alarm circuit operably connected to said first conduit via an actuator, wherein said alarm circuit generates an alarm signal based upon a change in pressure detected by said actuator.