Mining Machine and Method of Mining

The invention provides a mining machine and a method of mining. The mining machine includes a body, an arm mounted on the body for angular displacement relative to the body, a mining head mounted on an end region of the arm for rotation relative to the end region of the arm, drive means for driving the mining head to rotate relative to the end region of the arm while the mining head is in abutment with a mining face, and drive means for driving the arm to displace angularly relative to the body, such that, in use, the arm can be driven to displace angularly relative to the body to sweep the mining head across a mining face while the mining head is driven to rotate and in abutment with the mining face, thereby to mine the mining face.

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Description

The present invention relates to a mining machine. In particular, the invention relates to a method of mining and to a mining machine.

BACKGROUND OF THE INVENTION

It has been recognized for many years that mining machines greatly improve productivity in underground mines. For this purpose, continuous mining machines were developed fin particular for usage in coal mines. These mining machines utilize rotating teeth-faced drums or rotating borer heads that scrape coal from the seam.

The inventors are aware of mining machines which date back to the early years of 1940. In U.S. Pat. No. 2,565,528 one particular example of such an early prior art mining machine is described.

Another mining machine is shown in U.S. Pat. No. 4,669,560. A continuous mining machine is described having an elongated conveyor assembly for continuously conveying coal cut from a coal seam rearwardly away from the face of the coal seam being cut having a frame structure associated therewith. A power driven cutting assembly is disposed forwardly with respect to the frame structure for cutting coal from the coal seam for conveyance rearwardly by the conveyor assembly.

A problem associated with this known prior art machine is that often the walls of the seam are not evenly scraped, as for example illustrated in FIG. 1 of the above disclosure.

Another mining machine is shown in U.S. Pat. No. 3,197,256. There, a borer type cutting head is used in order to cut the coal from the seam. A problem associated with this known prior art machine is that the machine experience large forces on the drum which have to be counter balanced by suitable anchoring of the machine to the ground.

A further example of mining machines is described in U.S. Pat. No. 5,871,260. A continuous mining machine is provided for mining ultra thin coal seams, e.g. seams having a thickness of about 24 inches or less. A chassis supported by crawler tracks has a substantially horizontal axis powered cutter head mounted to its front and a conveyor extending from a gathering head toward the rear of the chassis. The conveyor includes a conveyor chain driven by at least one motor near the rear of the chassis for driving a sprocket.

Other mining machines are described in U.S. Pat. No. 4,341,424 and U.S. Pat. No. 4,037,875.

What is ideally required is a mining machine and/or a method of mining which is not only easier to operate but offers more even scrapping of the mine's seam.

OBJECTS OF THE INVENTION

It is an object of the present invention to provide a mining machine and a method of mining which overcomes, at least partly, the disadvantages associated with the state of the art mining machines.

It is also an object of the present invention to provide a new mining machine and a method of mining involving an inventive step.

SUMMARY OF THE INVENTION

According to a first aspect of the invention, there is provided a method of mining, the method including:

    • providing a mining machine defining a body, an arm mounted on the body for angular displacement relative to the body and a mining head mounted on an end region of the arm for rotation relative to the end region;
    • advancing the mining machine such that the mining head abuts against a mining face;
    • driving the mining head to rotate relative to the end region of the arm while the mining head is in abutment with the mining face; and
    • driving the arm to displace angularly relative to the body to sweep the mining head across the mining face while the mining head is driven to rotate and in abutment with the mining face, thereby to mine the mining face.

The arm may be mounted on the body for generally horizontal angular displacement relative to the body, driving the arm to displace angularly relative to the body to sweep the mining head across the mining face then including driving the arm to displace angularly relative to the body to sweep the mining head generally horizontally across the mining face.

The mining machine may define anchor means for anchoring the arm relative to the mining face as the arm is driven to displace angularly relative to the body to sweep the mining head across the mining face, the method then including anchoring the arm relative to the mining face, by means of the anchor means, as the arm is driven to displace angularly relative to the body to sweep the mining head across the mining face.

The arm may be mounted on the body for angular displacement relative to the body about a pivot, anchoring the arm relative to the mining face, by means of the anchor means, as the arm is driven to displace angularly relative to the body to sweep the mining head across the mining face then including anchoring the pivot relative to the mining face.

The anchor means may include a prop formation, anchoring the pivot relative to the mining face then including actuating the prop formation to cause the prop formation to prop the pivot between a roof of the mine and a floor of the mine thereby to anchor the arm relative to the mining face.

The prop formation may define a prop axis, driving the arm to displace angularly relative to the body then including driving the arm to displace angularly relative to the body about the prop axis.

The arm may define a wrist portion positioned between the mining head and the rest of the arm, the wrist portion being angularly displaceably mounted on the arm, the method including driving the arm to displace angularly relative to the body to sweep the mining head across the mining face to perform successive sweeping strokes across the mining face and driving the wrist portion to displace angularly relative to the rest of the arm between successive sweeping strokes.

The wrist portion may be mounted on the rest of the arm for generally horizontal angular displacement relative to the rest of the arm, driving the wrist portion to displace angularly relative to the rest of the arm between successive sweeping strokes then including driving the arm to displace angularly relative to the rest of the arm in a generally horizontal direction between successive sweeping strokes.

The arm may be mounted on the body for angular displacement relative to the body in a generally vertically extending direction, the method including driving the arm to displace angularly in the generally vertically extending direction between successive sweeping strokes.

The wrist portion may be mounted on the rest of the arm for angular displacement relative to the rest of the arm in a generally vertically extending direction, the method including driving the wrist portion to displace angularly in the generally vertically extending direction relative to the rest of the arm between successive sweeping strokes.

The mining head may be generally elongate drum shaped defining a longitudinally extending axis of rotation, driving the mining head to rotate relative to the end region of the arm while the mining head is in abutment with the mining face then including driving the generally elongate drum shaped mining head to rotate about the longitudinally extending axis of rotation.

The generally elongate drum shaped mining head may be mounted on the end region of the arm such that the longitudinally extending axis of rotation extends generally horizontally, driving the mining head to rotate relative to the end region of the arm while the mining head is in abutment with the mining face then including driving the mining head to rotate about the generally horizontal longitudinally extending axis of rotation.

The generally elongate drum shaped mining head may define opposed generally truncated cone shaped portions, driving the arm to displace angularly relative to the body to sweep the mining head across the mining face to perform successive sweeping strokes across the mining face and driving the wrist portion to displace angularly relative to the rest of the arm between successive sweeping strokes then including causing the opposed generally truncated cone shaped portions alternately to abut against the mining face between successive sweeping strokes.

According to another aspect of the invention, there is provided a mining machine including:

    • a body;
    • an arm mounted on the body for angular displacement relative to the body;
    • a mining head mounted on an end region of the arm for rotation relative to the end region of the arm;
    • drive means for driving the mining head to rotate relative to the end region of the arm while the mining head is in abutment with a mining face; and
    • drive means for driving the arm to displace angularly relative to the body, such that, in use, the arm can be driven to displace angularly relative to the body to sweep the mining head across a mining face while the mining head is driven to rotate and in abutment with the mining face, thereby to mine the mining face.

The arm may be mounted on the body for generally horizontal angular displacement relative to the body.

The mining machine may define anchor means for anchoring the arm relative to a mining face when the arm is driven to displace angularly relative to the body to sweep the mining head across a mining face.

The anchor means may include a prop formation arranged to prop the mining machine between a roof of a mine and a floor of a mine thereby to anchor the arm relative to a mining face.

The prop formation may be displaceably mounted to the rest of the mining machine to be displaceable between a deployed condition, in which the prop formation is extended, and a collapsed condition, in which the prop formation is retracted.

The mining machine may include drive means for selectively driving the prop formation to displace between the deployed condition and the retracted condition.

The prop formation may define a prop axis.

The arm may be mounted on the body to be angularly displaceable relative to the body about the prop axis.

The arm may define a wrist portion positioned between the mining head and the rest of the arm, the wrist portion being angularly displaceably mounted on the rest of the arm.

The wrist portion may be mounted on the rest of the arm for generally horizontal angular displacement relative to the rest of the arm.

The mining machine may define drive means for driving the wrist portion to displace angularly relative to the rest of the arm.

The arm may be mounted on the body for angular displacement relative to the body in a generally vertically extending direction.

The mining machine may define drive means for driving the arm to displace angularly in the generally vertically extending direction.

The wrist portion may be mounted on the rest of the arm for angular displacement relative to the rest of the arm in a generally vertically extending direction.

The mining machine may define drive means for driving the wrist portion to displace angularly in the generally vertically extending direction relative to the rest of the arm.

The mining head may be generally elongate drum shaped.

The mining head may define a longitudinally extending axis of rotation.

The drive means for driving the mining head to rotate relative to the end region of the arm may be arranged to drive the mining head to rotate about the longitudinally extending axis of rotation.

The generally elongate drum shaped mining head may be mounted on the end region of the arm such that the longitudinally extending axis of rotation extends generally horizontally.

The generally elongate drum shaped mining head may define opposed generally truncated cone shaped portions.

Mining elements may be provided to extend across an outer surface of the elongate drum shaped mining head.

The mining elements may be in the form of mining picks.

The mining machine may further include mined material removal means for removing mined material from a mining face.

The mined material removal means may include an auger.

The mining material removal means may further include an arm on which the mined material removal means is mounted.

The arm may be angularly displaceably mounted on the body to be displaceable between a mined material removal position, in which the arm is extended relative to the body and the mined material removal means is in a position for removing mined material from a mining face, and a retracted position, in which the arm is retracted toward the body.

The mining machine may include two opposed arms on each of which mining material removal means is mounted, the arms being displaceably mounted on the body to be displaceable between mined material removal positions, in which the arms are extended relative to the body and the mined material removal means are in positions for removing mined material from a mining face, and retracted positions, in which the arms are retracted toward the body.

The mining machine may include a cartridge for carrying operating means or moving means of the mining machine, the cartridge being retractably mounted at an end opposite to the mining means.

The cartridge may include fastening means for retracting the cartridge.

According to another aspect of the invention, there is provided a mining vehicle being capable of carrying the mining machine according to the invention.

The mining vehicle may comprise a cartridge for carrying the operating means or moving means of the mining machine, the cartridge being retractably mounted at an end opposite to the mining means.

The cartridge may include fastening means for retracting the cartridge.

DETAILED DESCRIPTION OF THE INVENTION

The invention will now be described, by way of non-limiting example and drawings. The different embodiments of the invention are now further illustrated with reference to the following drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

In the accompanying diagrammatic drawings:

FIG. 1 shows a schematic plan view of a major part of a mining machine in accordance with an embodiment of the invention;

FIG. 2 shows a part sectional side view of the mining machine shown in FIG. 1 of the drawings;

FIG. 3 shows a schematic side view of the mining machine shown in FIGS. 1 and 2 of the drawings, a prop formation of the mining machine being in a deployed condition and an arm of the mining machine being shown in a lifted condition, in which the arm is angularly displaced relative to the body in a generally vertically extending direction;

FIG. 4 corresponds with FIG. 3 of the drawings, the prop formation of the mining machine being in a collapsed condition and the arm of the mining machine being in a lowered condition;

FIG. 5 shows a schematic plan view of the mining machine shown in FIGS. 1 to 4 of the drawings, the arm of the mining machine being in an initial position to displace angularly relative to a body of the mining machine so as to sweep a mining head of the mining machine across a mining face while the mining head is driven to rotate and is in abutment with the mining face, thereby to mine the mining face;

FIG. 6 shows a schematic plan view of the arm, the mining head having been displaced angularly relative to the arm;

FIG. 7 shows a schematic plan view of the arm and shows the arm being displaced angularly relative to the body of the mining machine so as to sweep the mining head of the mining machine across a mining face;

FIG. 8 shows a schematic plan view of the arm after the arm has been displaced angularly relative to the body of the mining machine and after the mining head of the mining machine has been swept across a mining face; and

FIG. 9 shows a schematic plan view of the mining machine, and indicates the operation of mined material removal means of the mining machine;

FIG. 10 shows a part sectional side view of a mining vehicle carrying the mining machine shown in FIG. 1 of the drawings;

FIG. 11 shows a schematic plan view of the mining machine, and indicates the operation of mined material removal means of the mining machine;

FIG. 12 shows a schematic front view of the mining machine, and indicates the operation of mined material removal means of the mining machine; and

FIG. 13 shows a schematic front view of the mining machine, and indicates the operation of mined material removal means of the mining machine.

In all drawings, like reference numerals refer to like parts, unless otherwise indicated.

Referring to FIGS. 1 to 4 of the drawings, a mining machine, in accordance with an embodiment of the invention, is generally indicated by reference numeral 10.

The mining machine 10 includes a body 12. An arm 14 is mounted on the body 12 for angular displacement relative to the body 12, as indicated by arrows AA in FIG. 1 of the drawings. The arm 14 is mounted on the body 12 for generally horizontal angular displacement relative to the body 12. A mining head 16 is mounted on an end region 14.1 of the arm 14 for rotation relative to the end region 14.1 of the arm 14, as indicated by arrow B in FIG. 2 of the drawings.

Drive means for driving the mining head 16 to rotate relative to the end region 14.1 of the arm 14, is generally indicated by reference numeral 18. The mining head 16 is driven to rotate while the mining head 16 is in abutment with a mining face, so as to perform a mining operation against the mining face. The drive means 18 can include, an electric motor, a hydraulic motor, or the like, for example. The drive means 18 can be positioned at any appropriate position, such as on the body 12, on the arm 14, or the like, for example.

The mining head 16 is generally elongate drum shaped. The mining head 16 defines a longitudinally extending axis of rotation 16.1. The drive means for driving the mining head 16 to rotate relative to the end region 14.1 of the arm 14 is arranged to drive the mining head 16 to rotate about the longitudinally extending axis of rotation 16.1.

The generally elongate drum shaped mining head 16 is mounted on the end region 14.1 of the arm 14 such that the longitudinally extending axis of rotation 16.1 extends generally horizontally.

The generally elongate drum shaped mining head 16 defines opposed generally truncated cone shaped head portions 16.2, 16.3. It will be appreciated that, instead of the opposed generally truncated cone shaped head portions 16.2, 16.3, opposed generally barrel shaped portions, or opposed generally cylindrically shaped portions, or the like, for example, can be used. Mining elements 16.4 are provided to extend across an outer surface of the elongate drum shaped mining head 16. Typically, the mining elements 16.4 are in the form of mining picks.

In use, the arm 14 is driven to displace angularly relative to the body 12, as indicated by arrows AA, to sweep the mining head 16 across a mining face while the mining head 16 is driven to rotate and in abutment with the mining face, thereby to mine the mining face.

Drive means for driving the arm 14 to displace angularly relative to the body 12, as indicated by arrows AA, is generally indicated by reference numeral 20. The drive means 20 can include, an electric motor, a hydraulic motor, or the like, for example. Typically, the drive means 20 is positioned on the body 12.

It will be appreciated that the drive means 18, 20 can include corresponding transmission components, such as, gears, chains, hydraulic conduits, hydraulic pumps, or the like, for example.

The mining machine 10 further includes anchor means, generally indicated by reference numeral 22, for anchoring the arm 14 relative to a mining face when the arm 14 is driven to displace angularly relative to the body 12 to sweep the mining head 16 across a mining face. The anchor means 22 includes a prop formation 24 arranged to prop, or wedge, the mining machine 10 between a roof of a mine and a floor of a mine thereby to anchor the arm 14 relative to a mining face. The prop formation 22 is displaceably mounted on the rest of the mining machine 10 to be displaceable between a deployed condition, in which the prop formation 22 is extended, as can best be seen with reference to FIG. 3 of the drawings, and a collapsed condition, in which the prop formation 22 is retracted, as can best be seen with reference to FIGS. 1 and 2 of the drawings. The mining machine 10 includes drive means, generally indicated by reference numeral 24, for selectively driving the prop formation 22 to displace between the deployed condition and the retracted condition, as indicated by arrows CC in FIG. 3. The drive means 24 can include an electric motor, a hydraulic motor, or the like, for example, and corresponding transmission components, such as, gears, chains, hydraulic conduits, hydraulic pumps, or the like, for example.

The arm 14 is mounted on the body 12 for angular displacement relative to the body 12 about a pivot 27. The anchor means 22 is arranged to anchor the arm 14 relative to the mining face 40 at the pivot 27, thereby to anchor the arm 14 relative to the mining face 40. Accordingly, when the prop formation 22 is actuated the prop formation 22 props the pivot 27 between a roof of the mine and a floor of the mine thereby to anchor the arm 12 relative to the mining face 40.

The prop formation 22 defines a prop axis 26. Advantageously, the arm 14 is mounted on the body 12 to be angularly displaceable relative to the body 12 about the prop axis 26. Accordingly, an axis 25 of angular displacement of the arm 14 is coaxial with the prop axis 26.

By mounting the arm 14 on the body 12 such that the arm 14 is anchored at the pivot 27, the rest of the mining machine 10 other than the arm 14, is relatively isolated from stresses and strains during a mining operation.

The arm 14 defines a wrist portion 14.2 positioned between the mining head 16 and the rest of the arm 14. The wrist portion 14.2 is angularly displaceably mounted on the rest of the arm 14, as indicated by arrows DD, as can best be seen with reference to FIG. 1 of the drawings. The wrist portion 14.2 is mounted on the rest of the arm 14 for generally horizontal angular displacement relative to the rest of the arm 14, as indicated by arrows DD. Drive means for driving the wrist portion 14.2 to displace angularly relative to the rest of the arm 14 is provided, as indicated generally by reference numeral 28. The drive means 28 can include an electric motor, a hydraulic motor, or the like, for example, and corresponding transmission components, such as, gears, chains, hydraulic conduits, hydraulic pumps, or the like, for example.

The arm 14 is mounted on the body 12 for angular displacement relative to the body 12 in a generally vertically extending direction, as indicated by arrows EE, as can best be seen with reference to FIGS. 3 and 4 of the drawings. Drive means for driving the arm 14 to displace angularly in the generally vertically extending direction, as indicated by arrows EE, is generally indicated by reference numeral 30. The drive means 30 can include an electric motor, a hydraulic motor, or the like, for example, and corresponding transmission components, such as, gears, chains, hydraulic conduits, hydraulic pumps, or the like, for example. Conveniently, the arm 14 is mounted on the body 12 for angular displacement relative to the body 12 in the generally vertically extending direction, as indicated by arrows EE, by means of a parallelogram type linkage generally indicated by reference numeral 32.

The wrist portion 14.2 is mounted on the rest of the arm 14 for angular displacement relative to the rest of the arm 14 in a generally vertically extending direction, as can best be seen with reference to FIGS. 3 and 4 of the drawings and as indicated by arrows FF. The wrist portion 14.2 is caused to displace angularly relative to the rest of the arm 14 automatically by means of the parallelogram type linkage 32 in response to the drive means 30 driving the arm 14 to displace angularly in the generally vertically extending direction, as indicated by arrows EE.

Instead of a parallelogram type linkage 32, a rigid arm can be used. In such a case, drive means can be provided for driving the wrist portion 14.2 to displace angularly in a generally vertically extending direction relative to the rest of the arm 14.

The mining machine 10 further includes mined material removal means, generally indicated by reference numeral 50, for removing mined material from a face of a mine. The mined material removal means 50 includes an auger 52. The auger 52 is mounted for rotation on an arm 54. The arm 54 is angularly displaceably mounted on the body 12 to be displaceable between a mined material removal position, in which the auger 52 can be driven to rotate to remove mined material from the face of a mine, and a retracted position, as indicated in FIG. 1 of the drawings. Typically, as can best be seen with reference to FIG. 9 of the drawings, the mining machine 10 includes two opposed arms 54.1, 54.2 on each of which an auger 52.1, 52.2 is mounted for rotation. The arms 54.1, 54.2 are displaceably mounted on the body 12 to be displaceable between mined material removal positions, in which the arms 54.1, 54.2 are extended relative to the body 12 and angularly displaced away from one another as indicated in solid lines in FIG. 9, in which the mined material removal means 50 are in positions for removing mined material from a mining face, and retracted positions, in which the arms 54.1, 54.2 are angularly displaced toward one another and retracted toward the body 12, as indicated in dashed lines in FIG. 9. In the retracted positions, the arms 54.1, 54.2 are positioned in a snug position adjacent the body 12 to render the mining machine 10 more maneuverable in a mine when the mined material removal means 50 is not in use. The arms 54.1, 54.2 can have wheeled formations at free ends for rollingly engaging a floor of a mine when angularly displaced relative to the body 12. The wheeled formations can define driven wheels, or free rotating wheels.

It will be appreciated that a scraper, or scraper chain, or the like, for example, can be provided instead of, or in addition to, the augers 52.1, 52.2.

In use, the mining machine 10 can be used in a method of mining, in accordance with another aspect of the invention, as will now be described with reference to FIGS. 5 to 9 of the drawings, in which like reference numerals have been used to designate similar parts, or features, unless otherwise stated.

In accordance with the method, the mining machine 10 is advanced such that the mining head 16 abuts against a mining face, as indicated by reference numeral 40, in FIG. 5 of the drawings. The wrist portion 14.2 is displaced angularly in a generally horizontal plane relative to the rest of the arm 14, as indicated by arrow D in FIG. 5 of the drawings, such that a trailing one of the truncated cone shaped head portions, in this case the one indicated by reference numeral 16.3, engages the mining face 40, as can best be seen with reference to FIG. 6 of the drawings. The mining head 16 is driven to rotate relative to the end region 14.1 of the arm 14 while the mining head 16 is in abutment with the mining face 40.

The anchor means is actuated to anchor the arm 14 relative to the mining face 40. In consequence, the prop formation 24 is displaced from the collapsed condition, as can best be seen with reference to FIG. 4 of the drawings, into the deployed condition, as can best be seen with reference to FIG. 3 of the drawings. When in the deployed condition, the prop formation 24 props, or wedges, the mining machine 10 between a roof of the mine and a floor of a mine thereby to anchor the arm 14 relative to a mining face 40.

As can best be seen with reference to FIG. 7 of the drawings, and as indicated by arrow A, the arm 14 is then driven to displace angularly relative to the body 12, in a generally horizontal plane, to sweep the mining head 16 across the mining face 40 while the mining head 16 is driven to rotate and in abutment with the mining face 40. In this way the mining face 40 is mined. The arm 14 is driven to displace angularly relative to the body 12 about the prop axis 26. Typically, the arm 14 is driven to displace angularly relative to the body 12 about the prop axis 26 by about 140°.

After the arm 14 has been driven to displace angularly relative to the body 12 to sweep the mining head 16 across the mining face 40, as indicated by arrow A, so as to be positioned as indicated in dashed lines in FIG. 7 of the drawings, the arm 14 is driven to displace angularly relative to the body 12 in a generally vertically extending direction, as can best be seen with reference to FIGS. 3 and 4 of the drawings as indicated by arrows EE. At generally the same time, the wrist portion 14.2 is driven to displace angularly in the generally vertically extending direction relative to the rest of the arm 14, as can best be seen with reference to FIGS. 3 and 4 of the drawings as indicated by arrows FF. In this way, the position of the mining head 16 is raised or lowered relative to the body 12. It will be appreciated that the mining head 16 is raised or lowered relative to the body 12 in this way while being driven to rotate, thereby to mine the mining face 40 while being raised or lowered relative to the body 12.

The wrist portion 14.2 is then displaced angularly in a generally horizontal plane relative to the rest of the arm 14, as indicated by the dashed arrow D in FIG. 7 of the drawings, such that a trailing one of the truncated cone shaped head portions, in this case the one indicated by reference numeral 16.2, engages the mining face 40, as can best be seen with reference to FIG. 8 of the drawings. Typically, the wrist portion 14.2 is driven to displace angularly relative to the rest of the arm 14 by about 20°.

As can best be seen with reference to FIG. 8 of the drawings, and as indicated by arrow A, the arm 14 is then driven to displace angularly relative to the body 12, in a generally horizontal plane, to sweep the mining head 16 across the mining face 40 while the mining head 16 is driven to rotate and in abutment with the mining face 40. In this way the mining head performs another sweep across the mining face, this sweep being above or below the prior sweep. Accordingly, the mining head 16 is driven across the mining face 40 to perform successive sweeping strokes across the mining face 40, one above the other, and the wrist portion 14.2 is driven to displace angularly relative to the rest of the arm 14 between successive sweeping strokes and the mining head 16 is raised or lowered relative to the body 12 between successive sweeping strokes.

After the successive sweeping strokes have been performed, the prop formation 24 is displaced from the deployed condition, as can best be seen with reference to FIG. 3 of the drawings, into the collapsed condition, as can best be seen with reference to FIG. 4 of the drawings. The mining machine 10 is then advanced closer to the mining face 40 and the process is repeated.

The mining machine 10 can be mounted on a mining vehicle, part of which is schematically indicated in dashed lines at 51 in FIG. 1 of the drawings. The mining vehicle is then used to advance the mining machine 10 closer to the mining face 40 to repeat the process. Instead, the mining machine 10 can be self propelled to advance closer to the mining face 40 to repeat the process.

As can best be seen with reference to FIG. 3 of the drawings, the mining machine 10 can be provided with opposed apertures 55 and opposed piston and cylinder assemblies 57. Only one of each aperture 55 and piston and cylinder assembly 57 is shown, the opposed aperture and the opposed piston and cylinder assembly being positioned behind the aperture 55 and the piston and cylinder assembly 57 shown in FIG. 3. Typically, the mining machine 10 can be mounted on a mining vehicle so as to be angularly displaceable about the apertures 55 which then serve to define opposed pivots. The piston and cylinder assemblies 57 are connected to the mining vehicle to enable the mining machine 10 to displace angularly relative to the mining vehicle about the pivots then defined at the apertures 55, as indicated by arrows II. By angularly displacing the mining machine 10 relative to the mining vehicle about the pivots at 55 in this way, the inclination of the mining machine 10 relative to the mining vehicle can be varied. Accordingly, the inclination can be varied when it is desired to mine at an angle or when it is desired to move, or manoeuvre, the mining machine 10.

The arm 14 can be radially outwardly extendable relative to the pivot 27 so that a to and fro mining sweep operation can be performed as described above and the arm 14 can then be extended to repeat the process. Then, only after an end of a range of the arm 14 has been reached, is the prop formation displaced into the collapsed condition and the mining machine 10 is advanced closer to the mining face 40 to repeat the process.

During such a mining operation, the mined material removal means 50 can be actuated periodically to remove mined material from the mining face 40. This is achieved by displacing the arms 54.1, 54.2 from the retracted positions into the mined material removal positions and driving the augers 52.1, 52.2 to rotate. The arm 14 when performing a sweep while in a lower position serves to displace mined material toward the augers 52.1, 52.2, as indicated schematically at 53 in FIG. 5 of the drawings. When the mining machine 10 is then advanced toward the mining face 40 to perform another mining sweep operation, the augers 52.1, 52.2 advance across the mined material after the mined material has been displaced toward the augers 52.1, 52.2 during a previous mining sweep operation. In this way, the arm 14 serves as a scraper to enable mined material readily to be removed from the mining face 40 by the augers 52.1, 52.2.

Making now reference to FIG. 10, an embodiment of the invention is shown wherein the mining machine 10 is mounted on a mining vehicle 60. It should be noted that part of the mining vehicle 60 is schematically indicated in dashed lines at 51 in FIG. 1 of the drawings. The mining vehicle 60 is used to advance the mining machine 10 closer to the mining face 40 to repeat the process.

As shown in FIG. 10, the mining vehicle 60 includes a main frame 62. The main frame 62 includes a support structure 64 which is capable of accommodating the mining machine 10. Furthermore, a pair of crawlers 66 is present so as to advance the mining machine 10 closer to the mining face 40 when in operation. Furthermore, the mining vehicle 60 includes a cartridge 68 for carrying operating means 70 or moving means 72 of the mining vehicle 60. Operating means 70 can be operated by an operator an allow controlling the mining vehicle 60. Moving means 72 can be a motor, which is operatively connected to the pair of crawlers 66 so as to advance the mining machine 10 closer to the mining face 40.

The cartridge 68 is retractably mounted at an end opposite to the mining means. In order to enhance maintenance operations of the mining vehicle 60, the cartridge 68 includes fastening means 74 for retracting the cartridge. Fastening means 74 can be provided in the form of a hook, for example. Retracting the cartridge can also be helpful during a break-down of the mining vehicle 60 because most of the parts of the mining vehicle 60 become accessible for repair.

In another embodiment (not explicitly shown in FIG. 10), the mining machine 10 is self propelled to advance closer to the mining face 40 during the mining process. It is also conceivable that operating means 70 and the moving means 72 are mounted in the retractable cartridge 68.

Making now reference to FIG. 11, operation of the mining machine 10 is shown in a top view. The mining machine 10 is advanced such that the mining head 16 abuts against the mining face, as indicated by reference numeral 40, in FIG. 11 of the drawings. The mining head 16 is driven to rotate relative to the end region 14.1 of the arm 14 while the mining head 16 is in abutment with the mining face 40. During such a mining operation, mined material from the mining face 40 is periodically removed by displacing the arms 54.1, 54.2 from the retracted positions into the mined material removal positions and driving the augers 52.1, 52.2 to rotate. Furthermore, nozzles 80 are present on both sides of the end region 14.1 of the arm 14. While the mining head 16 is mining the mining face 40, water streams 82 from the nozzles 80 are used to bind coal dust during operation of the mining machine 10. The mining machine 10 generally achieves a circular shaped mining face 40, when viewed from above, as depicted in FIG. 11.

Making now reference to FIG. 12, operation of the mining machine 10 during the lower sweep of the mining head 16 is shown in a schematic front view. The front view of FIG. 12 follows the line FF, as indicated in FIG. 11. As can be seen from FIG. 12, the mining head 16 achieves an arc shaped cross section of the mining face 40 during mining.

In one example, the width 90 of the mining face 40 can be 7 m. The height 92 of the mining face 40 can be 0.8 m in the lower sweep. The distance 94 of the arms 54 to the top of mining face 40 can be below 0.30 m while the end tips of the arms 54 are located at a distance 96 below 0.5 m from the mining face.

Making now reference to FIG. 13, operation of the mining machine 10 during the upper sweep of the mining head 16 is shown in a schematic front view. The front view of FIG. 12 follows the line FF, as indicated in FIG. 11.

In one example, the width 90 of the mining face 40 can be 7 m. The height 92 of the mining face 40 can be 1.2 m in the upper sweep. The distance 94 of the arms 54 to the top of mining face 40 can be below 0.70 m. When the prop formation 22 is actuated the prop formation 22 props the pivot 27 between the roof of the mine and the floor of the mine thereby to anchor the arm 12 relative to the mining face 40. The prop formation 22 is covering a distance 98 of approximately 0.4 m between the mining machine 10 and the roof of the mining face 40.

It should be noted that the above example is merely illustrative to indicate the dimensions of the mining machine 10. The mining machine 10 can be adapted for other dimensions, depending upon the specific requirements in an underground mine.

As can be seen from FIGS. 12 and 13, the mining head 16 achieves an arc shaped cross section of the mining face 40 during mining. Accordingly, the walls of the seam, i.e. the mining face 40, are evenly scraped, which greatly reduces the risk of coal dust induced explosions.

Although certain embodiments only of the invention have been described herein, it will be understood by any person skilled in the art that other modifications, variations, and possibilities of the invention are possible. Such modifications, variations and possibilities are therefore to be considered as falling within the spirit and scope of the invention and hence forming part of the invention as herein described and/or exemplified.

This invention having been described in its preferred embodiment, it is clear that it is susceptible to numerous modifications and embodiments within the ability of those skilled in the art and without the exercise of the inventive faculty. Accordingly, the scope of the invention is defined by the scope of the following claims.

Claims

1. A mining machine including:

a body;
an arm mounted on the body for angular displacement relative to the body;
a mining head mounted on an end region of the arm for rotation relative to the end region of the arm;
drive means for driving the mining head to rotate relative to the end region of the arm while the mining head is in abutment with a mining face;
drive means for driving the arm to displace angularly relative to the body, such that, in use, the arm can be driven to displace angularly relative to the body to sweep the mining head across a mining face while the mining head is driven to rotate and in abutment with the mining face, thereby to mine the mining face; and
a wrist portion positioned between the mining head and the rest of the arm, the wrist portion being angularly displaceably mounted on the rest of the arm.

2. The mining machine as claimed in claim 1, wherein the arm is mounted on the body for generally horizontal angular and/or generally vertical displacement relative to the body.

3. The mining machine as claimed in claim 1, further comprising anchor means for anchoring the arm relative to a mining face when the arm is driven to displace angularly relative to the body to sweep the mining head across a mining face.

4. The mining machine as claimed in claim 3, wherein the anchor means include a prop formation arranged to prop the mining machine between a roof of a mine and a floor of a mine thereby to anchor the arm relative to a mining face.

5. The mining machine as claimed in claim 4, wherein the prop formation defines a prop axis and the arm is mounted on the body so as to be angularly displaceable relative to the body about the prop axis.

6. The mining machine as claimed in claim 1, wherein the wrist portion is mounted on the rest of the arm for generally horizontal angular displacement relative to the rest of the arm.

7. The mining machine as claimed in claim 1, wherein the wrist portion is mounted on the rest of the arm for angular displacement relative to the rest of the arm in a generally vertically extending direction.

8. The mining machine as claimed in claim 1, further comprising mined material removal means for removing mined material from a mining face which mined material removal means includes one or more arms on which the mined material removal means is mounted, wherein the one or more arms are angularly displaceably mounted on the body to be displaceable between a mined material removal position, in which the arm is extended relative to the body and the mined material removal means is in a position for removing mined material from a mining face, and a retracted position, in which the arm is retracted toward the body.

9. The mining machine as claimed in claim 1, further comprising a cartridge for carrying the operating means or moving means of the mining machine, the cartridge being retractably mounted at an end opposite to the mining means.

10. A method of mining, the method including:

providing a mining machine defining a body, an arm mounted on the body for angular displacement relative to the body and a mining head mounted on an end region of the arm for rotation relative to the end region;
advancing the mining machine such that the mining head abuts against a mining face;
driving the mining head to rotate relative to the end region of the arm while the mining head is in abutment with the mining face; and driving the arm to displace angularly relative to the body to sweep the mining head across the mining face while the mining head is driven to rotate and in abutment with the mining face, thereby to mine the mining face, and wherein where the arm defines a wrist portion positioned between the mining head and the rest of the arm, the wrist portion being angularly displaceably mounted on the arm, the method further comprising:
driving the arm to displace angularly relative to the body to sweep the mining head across the mining face to perform successive sweeping strokes across the mining face and driving the wrist portion to displace angularly relative to the rest of the arm between successive sweeping strokes.

11. The method as claimed in claim 10, wherein the mining machine defines anchor means for anchoring the arm relative to the mining face as the arm is driven to displace angularly relative to the body to sweep the mining head across the mining face, the method then including anchoring the arm relative to the mining face, by means of the anchor means, as the arm is driven to displace angularly relative to the body to sweep the mining head across the mining face.

12. The method as claimed in claim 10, wherein the arm is mounted on the body for angular displacement relative to the body about a pivot, anchoring the arm relative to the mining face, by means of the anchor means, as the arm is driven to displace angularly relative to the body to sweep the mining head across the mining face then including anchoring the pivot relative to the mining face, wherein the anchor means includes a prop formation, anchoring the pivot relative to the mining face then including actuating the prop formation to cause the prop formation to prop the pivot between a roof of the mine and a floor of the mine thereby to anchor the arm relative to the mining face and wherein the prop formation defines a prop axis, driving the arm to displace angularly relative to the body then including driving the arm to displace angularly relative to the body about the prop axis.

13. The method as claimed in claim 10, wherein the wrist portion is mounted on the rest of the arm for generally horizontal angular displacement relative to the rest of the arm, driving the wrist portion to displace angularly relative to the rest of the arm between successive sweeping strokes then including driving the arm to displace angularly relative to the rest of the arm in a generally horizontal and/or vertical direction between successive sweeping strokes.

14. The method as claimed in claim 10, wherein the wrist portion is mounted on the rest of the arm for angular displacement relative to the rest of the arm in a generally vertically extending direction, further comprising:

driving the wrist portion to displace angularly in the generally vertically extending direction relative to the rest of the arm between successive sweeping strokes.

15. The method as claimed in claim 10, wherein the mining head provides an evenly scraped surface of a mining face during operation.

16. A mining machine including:

a body;
an arm mounted on the body for angular displacement relative to the body, the arm having an end region and a rest;
a mining head mounted on the end region of the arm for rotation relative to the end region of the arm;
a first motor and corresponding transmission components for driving the mining head to rotate relative to the end region of the arm while the mining head is in abutment with a mining face;
a second motor and corresponding transmission components for driving the arm to displace angularly relative to the body, such that, in use, the arm can be driven to displace angularly relative to the body to sweep the mining head across a mining face while the mining head is driven to rotate and in abutment with the mining face, thereby to mine the mining face; and
a wrist portion positioned between the mining head and the rest of the arm, the wrist portion being angularly displaceably mounted on the rest of the arm.

17. The mining machine as claimed in claim 16, further comprising an anchor for anchoring the arm relative to a mining face when the arm is driven to displace angularly relative to the body to sweep the mining head across a mining face, the anchor including a prop formation arranged to prop the mining machine between a roof of a mine and a floor of a mine thereby to anchor the arm relative to a mining face, the prop formation defining a prop axis and the arm being mounted on the body so as to be angularly displaceable relative to the body about the prop axis.

18. The mining machine as claimed in claim 16, wherein the wrist portion is mounted on the rest of the arm for generally horizontal angular displacement relative to the rest of the arm.

19. The mining machine as claimed in claim 16, wherein the wrist portion is mounted on the rest of the arm for angular displacement relative to the rest of the arm in a generally vertically extending direction.

20. The mining machine as claimed in claim 1, further comprising at least one auger for removing mined material, the at least one auger mounted on an arm angularly displaceably mounted on the body to be displaceable between a mined material removal position, in which the arm is extended relative to the body and the auger is in a position for removing mined material from a mining face, and a retracted position, in which the arm is retracted toward the body.

Patent History
Publication number: 20110062768
Type: Application
Filed: May 26, 2009
Publication Date: Mar 17, 2011
Applicant: NINE DOT SOLUTIONS (PTY) LTD. (Pretoria)
Inventors: Petrus Johannes Adriaan Van Zyl (Pretoria), Pieter Conrad Schoeman (Pretoria), Chris Du Toit (Ermelo), Anton Beukes (Ermelo)
Application Number: 12/994,000
Classifications
Current U.S. Class: Processes (299/10); Shiftable Vertically (299/75); With Material-handling Means (299/64)
International Classification: E21C 27/24 (20060101); E21C 25/06 (20060101); E21C 41/16 (20060101);