NOTCH BRACING CONNECTORS
The present invention relates to connecting spacing members between support members using spacing members having notches that engage the side edges of the linear shape holes or round holes in the support members whether the holes have rims or ledges to secure the spacing members or crossing other support members having notches in the edges of the lips. The spacer braces can overlap each other and connect at the top, bottom or within the holes of support members. The support members have ledges and rims to eliminate vertical and horizontal movement of the spacer braces with end fingers to stop end the spacer braces.
This application is a Continuous-in-part pending application Ser. No. 16/657,989 filed Oct. 18, 2019 which claim benefit to Provisional application No. 63/313,624 filed Feb. 24, 2022, Provisional application No. 63/282,152 filed Nov. 22, 2021, Provisional application No. 63/252,615 filed Oct. 5, 2021, Provisional application No. 63/088,341 filed Oct. 6, 2020 and,
Application Ser. No. 16/657,989 is a Continuous-in-part pending application Ser. No. 16/525,578 filed Jul. 29, 2019 which claims benefit to Provisional application No. 62/900,501 filed Sep. 14, 2019, Provisional application No. 62/898,181 filed Sep. 10, 2019 and;
Application Ser. No. 16/525,578 is a Continuous-in-part pending application Ser. No. 16/503,324 filed Jul. 3, 2019 and;
application Ser. No. 16/553,324 is a Continuous-in-part pending application Ser. No. 16/449,386 filed Jun. 22, 2019 and;
application Ser. No. 16/449,386 is a Continuous-in-part pending application Ser. No. 16/439,640 filed Jun. 12, 2019 and;
application Ser. No. 16/439,640 is a Continuous-in-part pending application Ser. No. 16/406,289 filed May 8, 2019 and;
application Ser. No. 16/406,289 is a Continuous-in-part pending application Ser. No. 16/396,624 filed Apr. 26, 2019 and;
application Ser. No. 16/396,624 is a Continuous-in-part pending application Ser. No. 16/354,081 filed Mar. 14, 2019 and;
application Ser. No. 16/354,081 is a Continuous-in-part pending application Ser. No. 16/198,831 filed Nov. 22, 2018 and;
application Ser. No. 16/198,831 is a Continuous-in-part pending application Ser. No. 16/195,847 filed Nov. 19, 2018 and;
Application Ser. No. 16/195,847 is a continuation-in-part application U.S. Ser. No. 15/724,137 filed Nov. 3, 2017 now U.S. Pat. No. 10,442,136 issued Sep. 24, 2019 which claims benefit to Provisional application No. 62/533,092 filed Jul. 16, 2017; Provisional application No. 62/490,917 filed Apr. 27, 2017 (now expired) and provisional application No. 62/485,114 filed Apr. 13, 2017 (now expired) and;
Application Ser. No. 15/724,137 is a continuation-in-part application Ser. No. 15/449,250 filed Mar. 3, 2017 now U.S. Pat. No. 10,683,665 issued Jun. 16, 2020 which claims benefit to Provisional application No. 62/399,434 filed on Sep. 25, 2016, Provisional application No. 62/385,932 filed on Sep. 9, 2016, Provisional application No. 62/378,615 filed on Aug. 23, 2016, Provisional application No. 62/360,041 filed on Jul. 30, 2016, Provisional application No. 62/345,153 filed on Jun. 3, 2016, Provisional application No. 62/308,520 filed on Mar. 15, 2016 and;
Application Ser. No. 15/449,250 is a continuation-in-part application Ser. No. 15/430,781 filed Feb. 13, 2017 which claims benefit to Provisional application U.S. 62/264,033 filed Jul. 15, 2015, Provisional application No. 62/274,134 filed Dec. 31, 2015, Provisional application No. 62/294,756 filed Feb. 12, 2016, Provisional application No. 62/298,762 filed Feb. 23, 2016, Provisional application No. 62/308,520 filed Mar. 15, 2016, Provisional application No. 62/345,153 filed Jun. 3, 2015, Provisional application No. 62/339,434 filed Sep. 25, 2016, Provisional application No. 62/385,932 filed Sep. 9, 2016, Provisional application No. 62/378,615, filed Aug. 23, 2016, Provisional application No. 62/369,041, filed Jul. 30, 2016, Provisional application No. 62/345,153, filed Jun. 3, 2016, Provisional application No. 62/308,520, filed Mar. 15, 2016, and Provisional application No. 62/298,762, filed Feb. 23, 2016 and;
Application Ser. No. 15/430,781 is a continuation-in-part application Ser. No. 15/295,172, filed Oct. 17, 2016 which is now U.S. Pat. No. 10,364,566, issued Jul. 30, 2019, which claims benefit to Provisional application No. 62/399,434, filed Sep. 25, 2016, Provisional application No. 62/385,932, filed Sep. 9, 2016, Provisional application No. 62/378,615, filed Aug. 23, 2016, Provisional application No. 62/369,041, filed Jul. 30, 2016, [0008]
Provisional application No. 62/345,153, filed Jun. 3, 2016, Provisional application No. 62/308,520, filed Mar. 15, 2016, and Provisional application No. 62/298,762, filed Feb. 23, 2016, Provisional Application No. 62/294,756 filed Dec. 12, 2016 and;
Application Ser. No. 15/295,172 is a continuation-in-part of application Ser. No. 15/090,460, now U.S. Pat. No. 11,060,281, issued Jul. 13, 2021, which claims benefit to Provisional application No. 62/242,705, filed Oct. 16, 2015, Provisional application No. 62/208,766, filed Aug. 23, 2015, Provisional application U.S. 62/175,191, filed Jun. 12, 2015, Provisional application No. 62/170,269, filed Jun. 3, 2015, Provisional application No. 62/143,097 filed Apr. 4, 2015 and;
Application Ser. No. 15/090,460 is a continuation-in-part of application Ser. No. 14/946,378 filed Nov. 19, 2015, which claims benefit of Provisional application No. 62/175,191, filed Jun. 12, 2015, Provisional application No. 62/170,269 filed Jun. 3, 2015, Provisional application No. 62/139,916 filed Mar. 30, 2015, and Provisional application No. 62/083,276 filed Nov. 23, 2014 and;
Application Ser. No. 14/946,378 is a continuation-in-part of application Ser. No. 13/398,243, filed Feb. 16, 2012, which is a continuation-in-part of application Ser. No. 12/456,707, filed Jun. 22, 2009, now U.S. Pat. No. 8,161,699 and:
Application Ser. No. 13/398,243 claims benefit of Provisional application No. 61/629,522, filed Nov. 22, 2011 and Provisional application No. 61/628,044, filed Oct. 24, 2011 and;
This application claims benefit of Provisional application No. 62/378,615, filed Aug. 23, 2016, Provisional application No. 62/369,041, filed Jul. 30, 2016, Provisional application No. 62/345,153, filed Jun. 3, 2016, Provisional application No. 62/294,756, filed Feb. 12, 2016, Provisional application No. 62/274,134, filed Dec. 31, 2015, Provisional application No. 62/264,033, filed Dec. 7, 2015, and Provisional application No. 62/244,135, filed Oct. 20, 2015 and;
The disclosures of Provisional application No. 62/242,705, filed Nov. 15, 2015, Application Ser. No. 15/090,460, filed Apr. 4, 2016, Provisional application No. 62/244,135, filed Nov. 20, 2015, Provisional application No. 62/264,033, filed Dec. 7, 2015, and Provisional application No. 62/274,134, filed Dec. 31,2015, and Provisional application No. 62/345,153, filed Jun. 3, 2016, including all drawings and all the specifications, are hereby incorporated by reference in their entireties into this US patent application.
FEDERALLY SPONSORED RESEARCH OR DEVELOPMENTNot applicable
PARTIES OR JOINT RESEARCHNot applicable
FIELD OF THE INVENTIONThe present invention relates to connecting spacing members between support members using spacing members having notches that engage the side edges of the linear shape holes or round holes in the support members whether the holes have rims or ledges to secure the spacing members or crossing other support members having notches in the edges of the lips.
BACKGROUND OF THE INVENTIONLight gauge metal framing have been used in the construction of buildings for many years, however interior and exterior metal framing has always been difficult to assemble as well as construct horizontal and diagonal bracing between support framing members because of the configuration of the support members like a C channel and poor energy efficient shear wall construction. The lip and flange of the C channel protrudes from the web making it difficult to make connections. When bracing members are installed between support members for additional strength, insulation became even more difficult to install as well as form a better insulated wall.
When assembling metal framed walls the vertical support members are not rigid until the bracing members or fasteners are added to help stabilize the support members from moving. In the past there have been attempts to stiffen support members by providing lateral bracing, drywall backing or bracing members between vertical support members.
The bracing members within the wall forming structure are generally required to connect support members together, however horizontal bracing members can be very long and next to impossible to connect horizontal bracing members to individual spacer blocks located between support members. In addition the bracing members are not used to form shear walls or diagonal framing with the walls or have the flexibility to form trusses having diagonally framing members.
Metal framing has developed computer systems to form pre-punched screw holes to designate how and where to install fasteners between metal framing. Different types of notches or shapes of bracing members have help speed up framing assembly. There have been no innovation developed allow metal framing to be connected without using fasteners and nothing has been developed where the spacer brace connects support members together using notches and ledges that form a self-lock connectors that fit together to form a fast an easy connection means to form metal framed wall panels without using fasteners at the support members. The unique wall construction allows wall panels to be fabricated quickly and easily without using fasteners thereby saving money in labor and material.
DESCRIPTION OF PRIOR ARTThe horizontal and diagonal connections between metal support members do not form continuous bracing that interlocks between each other but rather are individual components. Individual mounting brackets are used to support trusses or horizontally brace support members. Many different shapes of horizontal bracing members are used to connect metal framing members together and include various grooves, tabs, bridging backing, notches to connect the metal framing members together. Some types of connections between support members use bent hooks, bent flanges, clamping tabs, anchoring hand rail system, adjustable braces or extended tabs to connect trusses. Existing bracing members do not connect support members together at corners, provide drywall backing and connect wall panels together. Different types of brackets, shapes, leg supporting connections and blocking are used to install support members together. Slotted holes at the top base plate have been used to compensate for vertical movement between vertical and horizontal support member. Spacer braces do use various types of clips with fasteners to interlock between support members to prevent vertical and horizontal movement. There is no prior art for U or W shaped clips with spacer braces to secure support members together. Some support members have been shown to have a rim around the hole for extra strength or to reduce thermal conductivity through the support member, but not used a part of a self-locking connector. Punch out tabs has been used as spacers or as tabs where the tabs have been used to support another object.
SUMMARY OF THE INVENTIONThe present invention shows how adjacent spacing bracing members can connect to support members by using a spacing bracing member with notches so the notches can intersect and connect the hole side edges of a support member. The ends of the spacer braces can connect to adjacent support members and intermediate support members can be added between the end support members. The spacer braces can be installed in the holes at the web at the top, middle or bottom edge at the openings in the support member. The shape of the holes can vary from linear shape configurations to round and irregular shape holes. The spacer braces can have an end configuration where the spacer brace does not extend past the hole for example like an inside or outside corner of a building or a door or window opening. On the other hand the spacing bracing member is not long enough and would require to overlap the adjacent spacing bracing member usually occurring at the intersection of a support member where the notches of each spacing bracing member overlap the second opposing spacing bracing member being overlapped. The holes in the support member can be flush that is no protrusions or the hole can have the side edges a rims or ledges protruding from the side edges. The protrusions of the ledge are typically small as the ledge is used as a retainer to limit the vertical movement of the spacer brace crossing the hole as shown in the vertical support members of a building framing system. In the case of the ledge being a protrusion the spacing-bracing member is a notch that will receive the protruding ledge. The notches are shown as L-shaped notches where the ledge penetrates into the back edge or the short leg of the L-shaped notch while the initial opening has a longer leg that guides the ledge to the back of the notch. When overlapping two adjacent spacing bracing members together at the hole the lower notch fits deeper into the hole while the second spacing bracing member will fit over the first framing member. The size of the spacing member can very, that is a smaller size spacer brace is installed first and the larger spacer brace installed second assuming U shape configuration upside down U. On the other hand the spacer brace are the same width, but the shape has a V shape that is the side of the U becomes angled. When the sides two overlapping spacer braces having angled sides become tight to each other and the top of the U has a gap. With the shape consisting of a web with two adjacent flanges, the space or gap is between the two adjoining webs. Different spacing bracing members are shown with many different configurations as well as the shape of the holes and whether the spacing bracing member is right-side-up or up-side-down.
In addition the spacing bracing member can be connected to another spacing bracing member where the spacing bracing members for a truss configuration. The spacing bracing member as shown is a reverse lip spacer brace in the shape of a hat with a brim however described as a web with two flanges and lips extending from each flange and the lips having notches. The lips are similar to the ledge above as the lips are protruding away from the flanges. In this case the lips engage the L shape side wall notches in the flanges with the lip extending into the short leg of the L-shaped side wall notch.
When overlapping the spacing bracing members the spacer braces can be stacked one on top of the other using a checker board pattern that is altering a larger width spacer brace and a smaller width spacer brace. In this case two different widths of spacer braces are installed. Another method would be to have one end have a larger width end and the opposing end having a smaller width end. So by changing the direction of the spacer brace the smaller end spacer brace is always installed first with the larger spacer brace fitting over the smaller width spacer brace. If the spacer brace is reverse with the U shape facing upwards, then the larger spacer brace is installed first with the smaller width fitting into the larger width spacer brace. The appearance of stacking is now a domino effect, that is when domino are shown have fallen down.
The description of the drawings and the description via the claims sound different, but the FIGs. appear the same. At the end of the figure description is a figure table of contents noting the embodiments to a number. After that figure table of contents is a claim glossary of terms relating to the figure numbers. Since the spacer brace can be used in so many different configurations and orientations, but are installed the same, the interlocking connections need to be claimed in a different manner.
In
Claims
1. A structural framing system comprising:
- a first support member and a second support member and a first spacing member with a first end and a second end, and a second spacing member with a first end and a second end connected by connector elements:
- the first support member having a first end and a second end and having a web with a first flange and a second flange attached to said web with lips extending from said first flange and said second flange with said web being a planar wall with an irregular shaped aperture in a planar wall having a first planar side and a second planar side with said aperture having a first perimeter side and a second perimeter side opposite the first perimeter side, a third perimeter side opposite said fourth perimeter side being the bottom edge said aperture with said perimeter side edge having a connector element of a continuous ledge or individual perimeter side edge extending and protruding away from said web adapted to receive said-sha first spacing member; for
- said first spacing member having a longitudinal web with a first side edge and a second side edge, a first end and a second end with a first side wall attached to said first side edge and a second side wall attached to said second side edge extending from said longitudinal web with the connector element of a first side wall notch indented from the distal edge of said first side wall along with the connector element of a second side wall notch indented from the distal edge of said second side wall said first side wall notches and said second side wall notches having an L-shape and setback from said first end and said second end and adaptable to be pressured to fit into and against the ledge or protruding perimeter side edge of the individual perimeter side edges or against said continuous side edge of the ledge perimeter side edges of said aperture of said first support member and said aperture of said second support member; for
- said second spacing member having a similar identical configuration as said first spacing member with a first end and a second end with said first end connected to said first spacing member by extending the first end of said second support member through the aperture of said second support member over the second end of said first spacing member with a connector element of a first side wall notch and a second side wall notch of said second spacing member able to engage the connector element of the ledge of said second support member by inserting said second spacing member at an angle able to pass said aperture perimeter side edge and bend said first side wall and said second side wall to engage and fit snug against the perimeter side edges with said L-shaped side wall notches.
2. The structural framing system according to claim f, wherein said first side wall and said second side wall at said first and second spacing members have angular or curvilinear side walls.
3. The structural framing system according to claim 1, wherein a gap occurs between said webs of said second spacing member and said first spacing member when both first and second spacing members are the same width when overlapping each other forming a snug fit between said first side wall and second side wall when the side walls are angular forming a snug fit between said first and second side walls.
4. The structural framing system according to claim 1, wherein the shape of said L-shape side wall notch having a long leg and a short leg with a wide opening between the side edge of said long legs at the distal edge of the first and second side walls with said long leg having angled side edges with a narrowing at a throat of the long leg abutting the short end of the “L” shape that being the back end of said side wall notch.
5. The structural framing system according to claim 4, wherein the first and second side wall notches are the same length as the long leg of said L-shape notches at the first end and the second end of said first and second spacing member.
6. The structural framing system according to claim 4, wherein the first and second side wall notches have different lengths as the long leg of said L-shape notches with the first end having a short legs at the L-shaped said first and second side wall notches and the second end having long legs at the L-shaped said first and second side wall notches.
7. The structural framing system according to claim 4, wherein said first spacing member with said side wall notches at the second end first engages the connector element of said ledge or the protruding perimeter edge at said second support member prior to overlapping the first end of said second spacing member over said second end of said first spacing member.
8. The structural framing system according to claim 1, wherein said first spacing member has a narrow width web at said second end for said second spacing member having a wider width web at said first end will overlap said first spacing member with said first and second side wall notches being aligned, angled or offset to create friction.
9. The structural framing system according to claim 1, wherein said first spacing member has a narrow width web for said second spacing member having a wider width web for said second spacing member to overlap said first spacing member by stacking the larger width web of said second spacing member over the smaller width web of said first spacing member forming a checkerboard pattern of overlapping.
10. The structural framing system according to claim 6, wherein said L-shape side wall notches has a first short leg L-shape side wall notch and a second short leg side wall notch stacked with said second short leg wall notch coinciding to the height of said long leg side wall notch at both said first end and said second end of said first and second spacing member allowing either end to fit over a short leg side wall notch.
11. The structural framing system according to claim 7, the said L-shape side wall notch has an H-shape side wall notch allowing the ledge or protrusion of the perimeter to protrude in either side of the planar wall at the web of said first or second support member.
12. The structural framing system according to claim 1, wherein said web at the first end and the second end of said first and second support member has a ledge extending from said web and setback from said first end and said ledge setback from said second end to engage the L-shaped said first side wall notches at said first side wall and said second wall notches at said second side wall at said first spacing member at either said first end or said second end of said first and second support members.
13. The structural framing system according to claim 12, wherein said ledge protrudes at the intersecting first and second side walls of the first spacing member.
14. The structural framing system according to claim 12, wherein said first spacing member have access holes in said web for securing fasteners or anchor bolts.
15. The structural framing system according to claim 1, wherein the first and second side wall notches at said first side wall and second side wall at said first spacing member have a wide opening between the side edges of said side wall notches for said side wall notches to engage said lips of said first support member.
16. The structural framing system according to claim 15, wherein said first support member has lip notches in said lips and said lip notches have angular side edges, or said lip notches are offset between said first lip notch and said second lip notch.
17. The structural framing system according to claim 16, wherein said lip with said lip notches can extend away from said web or towards the opposing said first side wall or said second side wall.
18. A structural framing system comprising:
- a first support member and a second support member and a first spacing member with a first end and a second end, and a second spacing member with a first end and a second end connected by connector elements:
- the first support member having a first end and a second end and having a web being a planar wall having a first side edge and a second side edge and a first end and a second end with at least a first flange attached to said first side edge and an optional second flange attached to said second side edge with the connector element of a lip extending from said first flange and the optional said second flange with the connector element of a lip extending from said second flange; for
- said first spacing member having a longitudinal web with a first side edge and a second side edge, a first end and a second end with a first side wall attached to said first side edge and a second side wall attached to said second side edge extending from said longitudinal web with the connector element of a first side wall notch indented from the distal edge of said first side wall along with the connector element of a second side wall notch indented from the distal edge of said second side wall said first side wall notches and said second side wall notches having an T-shape and setback from said first end and said second end and adaptable to have the component element of both the first lip and the first flange as the component element as the lip of said first support member to be pressured to snuggly fit into and against the L-shape of said first side wall and have the component element of the second lip and the second flange of said first support member to be pressured to snuggly fit into and against the L-shape of said second side wall of said first support member as the lip can be oriented away or toward the longitudinal web or in an opposing dire and therefore requiring side wall notches at each lip-flange connection of the first support member and when connecting to additional adjacent support members and where said;
- second spacing member having a similar identical configuration as said first spacing member with a first end and a second end with said first end connected to said first spacing member by extending the first end of said second spacing member over the second end of said first spacing member with a connector element of a first side wall notch and a second side wall notch of said second spacing member able to engage the connector element of the lip-flange of said second spacing member by inserting the lip-flange into said first side wall notches slightly offset and angled to said second side wall notches at said second side wall to engage and fit snug against the perimeter side edges with said T-shaped side wall notches.
Type: Application
Filed: Jul 24, 2022
Publication Date: Dec 8, 2022
Inventor: Dennis LeBlang (Palm Desert, CA)
Application Number: 17/871,964