Dehydrated vegetables and method for their preparation

- CPC International Inc.

Dehydrated vegetables are prepared by preparing the vegetables, holding them for a time and at a temperature to activate the endogenous pectinmethylesterase, blanching and drying.

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Description
BACKGROUND OF THE INVENTION

1. Field of Invention

This invention relates to dehydrated vegetables, to methods for their production and to comestible products containing dehydrated vegetables.

2. Description of Related Art

Dehydrated vegetables are used widely in products such as soups and other processed foods often in dehydrated, diced form. The major problem associated with dehydrated vegetables is that on rehydration they often remain collapsed and shrunk giving rise to a product of poor texture relative to the textural quality of the fresh or minimally processed vegetables. The irreversible shrinkage that occurs during drying is due to the collapse of the cell-wall structure.

Pectin is a major component of vegetable cell walls and as such makes a major contribution to the structural integrity and strength of vegetables and vegetable pieces. Native pectin is, generally, high methoxyl in structure and, as a result, is susceptible to degradation on heating under neutral pH conditions. This form of degradation occurs during cooking and is the major reason for unwanted textural softening of vegetables on heat processing. During forced-air drying of vegetable pieces, water is removed, thus releasing the turgor pressure and causing the cell wall structure to collapse. The collapse can be irreversible, if the moisture content of the materials is very high or if the cell wall structure is weak. In these cases, rehydration only causes the absorption of water into the intercellular spaces, thus leading to poor rehydratability of the dehydrated material and poor texture on rehydration.

Vegetables contain pectinmethylesterase (PME) in their cell walls. This endogenous enzyme can be activated by mild heat treatment under specific conditions of pH and ionic strength and, when activated, leads to demethoxylation of the native pectin. The resulting demethoxylated pectin has a structure that is more stable against degradation on heating at neutral pH and that more effectively cross-links in the presence of calcium ions. Both of these factors lead to the strengthening of the cell wall structure and pretreatments that activate the PME enzyme in vegetables have been shown to give improved texture after freezing and canning.

EP-A-0337621 discloses a method for producing dried fruit which involves stabilizing the color and flavor of the fruit by infusing it in a 10 to 70% carbohydrate solution prior to drying.

EP-A-0404543 also describes a process for preparing dried fruit which includes infusion in an aqueous carbohydrate solution. This document teaches that the fruit must be soaked under conditions which deactivate the enzymes and also soften the fruit before deaeration is carried out.

The present invention relates to the production of dehydrated vegetables which have improved textural qualities on rehydration. It has been found that improved texture in the rehydrated product may be achieved by preservation of the cell wall structure of vegetables on dehydration by activating the endogenous pectinmethylesterase enzyme.

According to the present invention, there is provided a method for producing dehydrated vegetables comprising preparing the vegetables, holding the prepared vegetables for a time and at a temperature to activate endogenous pectinmethylesterase, blanching and drying.

Preferably, the method of the invention comprises infusing the prepared vegetables before, during or after the holding treatment in an aqueous solution comprising from 20 to 70% of one or more carbohydrates and, optionally, up to 5.0% of a calcium salt.

Plant material such as vegetables containing pectinmethylesterase may be used in the invention and, particularly, include carrot, tomato, celery and bell pepper. Activation of the endogenous pectinmethylesterase is preferably carried out by holding the vegetable matter under specific pH conditions at an elevated temperature. The pH conditions, the temperature range and the time for which the material is held in that range to effect activation varies with the vegetable used and the optimum conditions required in each specific case may be determined if the optimal conditions to promote PME activity in the vegetable is known. The conditions and/or the methods for their determination will be well-known to those skilled in the art. Generally, the vegetable pieces are held in water or an aqueous solution at a pH of from 6 to 8 at a temperature of from 45.degree. to 70.degree. C. for from 10 to 60 minutes. For carrot, bell pepper, celery and tomato, the optimum conditions are about 60.degree. C. for 40 minutes, about 60.degree. for 30 minutes, about 60.degree. C. for 15 minutes and about 50.degree. C. for 15 minutes, respectively.

The vegetables used in the present invention may be the whole or any part of the whole vegetable and are prepared in conventional ways well-known in the art. The vegetables may be treated by cutting to any given size as required by their end use. Preferably, the vegetables are diced and have dimensions of from 0.5 to 1.5 mm. Typically, the vegetables may be prepared by washing, peeling and dicing the fresh vegetables.

In a preferred embodiment of the invention, the vegetables are infused with an aqueous infusion solution comprising from 20 to 70% by weight of one or more carbohydrates and, optionally, up to 5.0% by weight of a calcium salt (e.g., from 0.5% to 5.0%). The infusion may be carried out before, during or after the holding treatment but is preferably carried out either after the holding treatment or during the holding treatment by carrying out the holding treatment in the infusion solution. The infusion treatment causes osmotic dehydration and, therefore, aids drying. The carbohydrates are preferably monosaccharides or disaccharides since it is preferred that they have a relatively low molecular weight to permit ready infusion into the vegetable tissue. The most preferred carbohydrates are glucose, sucrose, fructose and mixtures thereof. Any edible calcium salt having a sufficiently high solubility to provide a 0.5 to 5.0% solution of the salt in the infusion solution may be used in the invention. Suitable salts include calcium chloride, calcium lactate and mixtures thereof. The infusion solution may include other substances, such as sodium chloride (up to 10%) that promote osmotic dehydration, and other flavorants or preservatives that do not affect the performance of the invention.

The infusion of the vegetables may take place at ambient pressure but is preferably carried out under vacuum. Vacuum infusion methods of the type used in the invention are well-known to those skilled in the art. Preferably, vacuum infusion is carried out by subjecting the vegetable matter in the infusion solution to a vacuum of from 2.67 to 5.33 MPa (20 to 40 mmHg) for a period of from 1 to 10 minutes. A typical vacuum infusion process involves holding the vegetable matter in the infusion solution, applying a vacuum of 20 mmHg for 5 minutes, slowly releasing the vacuum and holding for a further 5 minutes.

Blanching of the treated vegetable matter may be carried out by the standard commercial treatments which are used prior to dehydration in order to deactivate enzymes that are known to cause deterioration in the quality of the dried products. Suitable blanching treatments include immersion of the vegetable matter in water or an aqueous solution (e.g., a dilute sodium bicarbonate solution) at about 100.degree. C. for from 1 to 5 minutes. Preferably, blanching is carried out in the infusion solution. The skilled person will be aware of the blanching conditions which are suitable in any given case.

Drying of the blanched material may be carried out by conventional methods such as vacuum drying or forced air drying. The treated vegetables may, for example, be dried by forced air drying at a temperature of from 75.degree. to 95.degree. C. with an air velocity of 3 m/s.

The present invention will now be described with reference to the following examples.

EXAMPLES Example 1

Raw carrots were peeled and then cubed to a size of about 10 mm.times.10 mm.times.10 mm. The resulting cubed carrot was held at a temperature of 60.degree. C. in a thermostat-controlled water bath for a predetermined length of time. Where the vegetables were subjected to vacuum infusion, this was carried out in a Jacketed vessel at a reduced pressure of about 20 mmHg for about 5 minutes followed by a slow return to atmospheric pressure and holding in the solution for 5 minutes. Blanching of the treated vegetables was carried out using conditions similar to those of standard commercial treatments (1000.degree. C. for 4 minutes in water). Drying was carried out by forced air drying at about 930.degree. C. with an air velocity of 3 m/s. The moisture level of the samples was determined by monitoring the loss in weight and drying was terminated when a moisture level of approximately 4% was obtained.

Product assessment--Dehydrated products were assessed for rehydration and textural characteristics.

Moisture determination--The actual moisture content of the dried pieces was measured by drying 5 g of the samples to constant weight in a vacuum oven at 70.degree. C.

Rehydration characteristics--To assess the performance of dehydrated pieces in finished products, the samples were rehydrated in boiling water. 50 ml of boiling water was added to 5 g of the sample and left for 5 minutes. The pieces were then strained and weighed to determine the rehydration ratio which is the ratio of the weight of the reconstituted sample to that of the dry sample.

Organoleptic assessment--All samples were informally assessed for organoleptic quality by a few experienced assessors, who examined the pieces for color, texture and flavor. The results are shown in Table 1.

                                    TABLE 1                                 
     __________________________________________________________________________
     FORMATION OF DEHYDRATED CARROT BY THE PRESENT INVENTION                   
                Drying                                                         
                    Rehydration                                                
                          Shrinkage on                                         
                                    Organoleptic                               
     Pretreatment                                                              
                time (h)                                                       
                    ratio rehydration                                          
                                    quality                                    
     __________________________________________________________________________
     60.degree. C./40 min then                                                 
                3.80                                                           
                    1.46  Very slightly                                        
                                    Crunchy; sweet                             
     infusion of 1% calcium                                                    
                          shrunk    soft outside and a                         
     lactate + 60% glucose                                                     
                          7-9 mm .times. 7 mm .times.                          
                                    hard crisp center                          
                          7 mm                                                 
     60.degree. C./40 min in 60%                                               
                2.50                                                           
                    2.03  Very slightly                                        
                                    Crunchy; slightly                          
     sucrose + 10% NaCl   shrunk    crispy; good                               
                          9-7 mm .times. 7-5 mm .times.                        
                                    flavor but salty                           
                          7-8 mm                                               
     60.degree. C./40 min in 60%                                               
                2.50                                                           
                    2.07  Quite shrunk                                         
                                    Crunch with hard                           
     sucrose              8-9 mm .times. 8-5 mm .times.                        
                                    core; sweet;                               
                          10-5 mm   slight loss of                             
                                    color; quite good                          
                                    flavor                                     
     __________________________________________________________________________
Example 2

The method described in EXAMPLE 1 was applied to the production of dehydrated celery. Celery pieces were produced by cutting fresh celery lengthwise into 10 mm wide strips and then slicing into 10 mm segments. The thinner, greener part of the celery stalk was used in preference to the wider, whiter part in order to obtain appropriately sized pieces.

Pretreatments were carried out at 60.degree. C. and blanching in 0.5% sodium bicarbonate solution. The results are given in Table 2.

                                    TABLE 2                                 
     __________________________________________________________________________
     FORMATION OF DEHYDRATED CELERY BY THE PRESENT INVENTION                   
              Drying                                                           
                  Moisture                                                     
                        Rehydration                                            
                              Shrinkage on                                     
                                       Organoleptic                            
     Pretreatment                                                              
              time (h)                                                         
                  content (%)                                                  
                        ratio rehydration                                      
                                       quality                                 
     __________________________________________________________________________
     10% NaCl + 60%                                                            
              8.00                                                             
                  0.58  1.36  Slightly shrunk;                                 
                                       Bright color;                           
     sucrose vacuum           no collapse 9-                                   
                                       some celery                             
     infusion 60.degree. C./15                                                 
                              10 mm    odor; very                              
     min + blanch in                   crunchy, like                           
     same                              raw, very salty                         
     10 NaCl 60%                                                               
              8.00                                                             
                  0.77  1.77  As above 9-10 mm                                 
                                       Some typical                            
     sucrose 60.degree. C./15          aroma; crunchy;                         
     min + blanch in                   more flesh;                             
     same                              salty                                   
     __________________________________________________________________________
Example 3

The method of EXAMPLE 1 was applied to the production of dehydrated tomato from 10 mm.times.10 mm.times.10 mm tomato pieces obtained by cutting the tomato in half, removing the seeds and dicing the resulting "shells".

Pretreatments were carried out at 50.degree. C. and the treated vegetable blanched in water at 100.degree. C. for 1 minute. The results are presented in Table 3.

                                    TABLE 3                                 
     __________________________________________________________________________
     FORMATION OF DEHYDRATED TOMATO BY METHOD OF THE                           
     PRESENT INVENTION                                                         
                Drying                                                         
                    Rehydration                                                
                          Shrinkage on                                         
                                Organoleptic                                   
     Pretreatment                                                              
                time (h)                                                       
                    ratio rehydration                                          
                                quality                                        
     __________________________________________________________________________
     50.degree. C./15 min in 60%                                               
                11.25                                                          
                    1.90  Flesh intact                                         
                                Soft flesh; crispy                             
     sucrose                    center; sweet; good                            
                                flavor                                         
     Vacuum infuse 60%                                                         
                19.00                                                          
                    1.17  Slightly                                             
                                Soft outer; slight                             
     sucrose + 2% CaCl.sub.2 and                                               
                          shrunk                                               
                                crisp center; flavor                           
     hold (50.degree. C./15 min)                                               
                                quite sweet; good                              
                                flesh                                          
     Vacuum infuse 60%                                                         
                19.00                                                          
                    1.13  Slightly                                             
                                Bright color; flesh as                         
     glucose + 2% CaCl.sub.2 and                                               
                          shrunk                                               
                                in fresh; crisp                                
     hold (50.degree. C./15 min)                                               
                                center; sweet but                              
                                salty                                          
     50.degree./15 min in 60%                                                  
                11.25                                                          
                    1.61  Flesh intact                                         
                                Very birght color;                             
     sucrose + 10% NaCl         slight crisp center;                           
                                good flavor; salty;                            
                                flesh similar to fresh                         
     __________________________________________________________________________
Example 4

The method of EXAMPLE 1 was applied to the production of dehydrated bell pepper (CAPSICUM ANNUM L.) from 10 mm.times.10 mm pepper pieces obtained by cutting the pepper in half, removing the seeds and then cutting the resulting "shells" into squares.

Pretreatments were carried out at 60.degree. C. and the treated vegetable blanched in either water or test solution at 100.degree. C. for 2 minutes. The result are presented in Table 4.

                                    TABLE 4                                 
     __________________________________________________________________________
     FORMATION OF DEHYDRATED BELL PEPPER BY THE                                
     PRESENT INVENTION                                                         
                Drying                                                         
                     Rehydration                                               
                           Shrinkage on                                        
                                  Organoleptic                                 
     Pretreatment                                                              
                Time (h)                                                       
                     ratio rehydration                                         
                                  quality                                      
     __________________________________________________________________________
     60.degree. C./30 min in                                                   
                7    1.9   Quite  Mild peppery                                 
     a 30% sucrose/        fleshy odor;                                        
     4% NaCl followed by          crunchy texture;                             
     vacuum infusion and          sweet; good                                  
     blanching in                 flavor                                       
     the same solution                                                         
     60.degree. C./30 min in                                                   
                7    1.9   Slightly                                            
                                  Mild peppery                                 
     2% calcium lactate    fleshy firm texture;                                
     followed by infusion of      salty flavor                                 
     30% sucrose/4%                                                            
     NaCl then blanching                                                       
     in the same solution                                                      
     __________________________________________________________________________
Example 5

Dehydrated carrot and bell pepper prepared by the method of the present invention were rehydrated by the following methods:

a) soaking in boiling water for 5 minutes;

b) microwaving in water for 2 minutes at full power; and

c) soaking in cold water for 2, 4 and 22 hours.

The carrot samples used in this example were as follows:

1. standard blanched carrot (100.degree. C./4 minutes) without pretreatment--used as a control;

2. 60.degree. C./40 minutes in deionized water, vacuum infusion of 1% calcium lactate/60% glucose and blanch in same;

3. 60.degree. C./40 minutes in deionized water, blanch in deionized water, vacuum infusion of 1% calcium lactate/60% glucose;

4. 60.degree. C./40 minutes in 60% sucrose/10% sodium chloride and blanch in same.

The results of the tests are given in Tables 5, 6 and 7.

The pepper samples used in this example were as follows:

1. Control, standard blanch 2 minutes at 100.degree. C. in deionized water.

2. Holding at 60.degree. C. for 3 minutes in deionized water, then blanching as the control.

3. Holding at 60.degree. C. for 30 minutes in 30% sucrose/4% NaCl solution, followed by vacuum infusing for 10 minutes, then blanching in the same way as the control.

4. Holding at 60.degree. C. for 30 minutes in 30% sucrose/4% NaCl solution, followed by vacuum infusing for 10 minutes, then blanching in the same way as the control.

5. Holding at 60.degree. C. for 30 minutes in 2% calcium lactate solution, followed by vacuum infusing for 10 minutes in 30% sucrose/4% NaCl solution, then blanching in 30% sucrose 4% NaCl solution, as the control.

The result of the tests involving pepper are given in Tables 8, 9 and 10.

                                    TABLE 5                                 
     __________________________________________________________________________
     REHYDRATION OF CARROT SAMPLES WITH BOILING WATER                          
     Sample No.                                                                
             1      2      3      4                                            
     __________________________________________________________________________
     Rehydration (RR)                                                          
             1.87   1.57   1.58   1.45                                         
     Dimensions after                                                          
             5 .times. 6 .times. 5                                             
                    7 .times. 7 .times. 7                                      
                           7 .times. 7 .times. 7                               
                                  7 .times. 6 .times. 6                        
     rehydration (mm)                                                          
             5 .times. 6 .times. 5                                             
                    7 .times. 6 .times. 5                                      
                           7 .times. 5 .times. 5                               
                                  6 .times. 10 .times. 6                       
             7 .times. 6 .times. 6                                             
                    8 .times. 6 .times. 6                                      
                           7 .times. 6 .times. 5                               
                                  9 .times. 7 .times. 6                        
     Shrinkage on                                                              
             Quite shrunk &                                                    
                    Slightly                                                   
                           Very slightly                                       
                                  Best so far;                                 
     rehydration                                                               
             collapsed                                                         
                    collapsed &                                                
                           more shrunk                                         
                                  hardly any                                   
                    shrunk than 2 shrinkage                                    
     Odor    Carroty                                                           
                    Not much odor                                              
                           Not much odor                                       
                                  Not much odor                                
     Color   Orange; bright                                                    
                    Orange; bright                                             
                           Dark color                                          
                                  Orange; slightly                             
                    slightly less duller than 1                                
                    color than 1                                               
     Texture Slight crunch,                                                    
                    Very crunchy;                                              
                           Crunchy; but                                        
                                  Softer than 2 &                              
             but quite soft                                                    
                    slightly hard                                              
                           not as crunchy                                      
                                  3, but crunchier                             
                    center; like                                               
                           as 2; not fully                                     
                                  than 1; hard                                 
                    fresh  hydrated; hard                                      
                                  center                                       
                           center                                              
     Flavor  Only a slight                                                     
                    More flavor                                                
                           Same as for 2                                       
                                  Too salty;                                   
             carrot flavor                                                     
                    than 1, but                                                
                           except sweet                                        
                                  carroty                                      
                    still quite                                                
                    bland                                                      
     __________________________________________________________________________
                                    TABLE 6                                 
     __________________________________________________________________________
     REHYDRATION OF CARROT SAMPLES IN THE MICROWAVE                            
     Sample No.                                                                
             1       2       3       4                                         
     __________________________________________________________________________
     Rehydration                                                               
             1.83    1.48    1.48    1.43                                      
     ratio (RR)                                                                
     Dimensions after                                                          
             5 .times. 5 .times. 6                                             
                     5 .times. 6 .times. 6                                     
                             7 .times. 6 .times. 5                             
                                     8 .times. 6 .times. 6                     
     rehydration (mm)                                                          
             5 .times. 5 .times. 6                                             
                     4 .times. 6 .times. 6                                     
                             7 .times. 5 .times. 5                             
                                     7 .times. 6 .times. 6                     
             7 .times. 6 .times. 6                                             
                     5 .times. 5 .times. 5                                     
                             7 .times. 5 .times. 5                             
                                     8 .times. 6 .times. 6                     
     Shrinkage on                                                              
             Shrinkage worse                                                   
                     Similar to                                                
                             Similar to                                        
                                     Similar to                                
     rehydration                                                               
             than with                                                         
                     boiling water                                             
                             boiling water                                     
                                     boiling water                             
             boiling water                                                     
                     rehydration                                               
                             rehydration                                       
                                     rehydration                               
             rehydration                                                       
     Odor    Similar to boiling water rehydrated products                      
     Texture Drier than                                                        
                     Very crunchy;                                             
                             Slightly                                          
                                     Soft outer and                            
             boiling water                                                     
                     hard center; not                                          
                             crunchy; quite                                    
                                     hard center                               
             rehydrated                                                        
                     as rehydrated as                                          
                             hard center; not                                  
             samples; soft;                                                    
                     boiling water                                             
                             as rehydrated as                                  
             rubbery samples boiling water                                     
                             samples                                           
     Flavor  Bland; slight                                                     
                     Strong carrot                                             
                             Some carrot                                       
                                     Not as salty as                           
             carrot flavor                                                     
                     flavor  flavor present                                    
                                     rehydrating in                            
                                     boiling water                             
                                     good carrot                               
                                     flavor                                    
     __________________________________________________________________________
                                    TABLE 7                                 
     __________________________________________________________________________
     REHYDRATION OF CARROT PIECES IN COLD WATER                                
                 Soaking time (h)                                              
     Sample No.  2      4        22                                            
     __________________________________________________________________________
     Rehydration                                                               
           1     2.94   3.38     4.09                                          
     ratio (RR)                                                                
           2     2.47   2.98     3.27                                          
           3     2.34   2.85     3.24                                          
           4     2.15   2.59     2.85                                          
     Shrinkage on                                                              
           1     Slightly shrunk                                               
                        Very slightly shrunk                                   
                                 Very slightly shrunk                          
     rehydration                                                               
           2     No shrinkage                                                  
                        No shrinkage                                           
                                 No shrinkage                                  
           3     Slightly shrunk                                               
                        No Shrinkage                                           
                                 No shrinkage                                  
           4     No shrinkage                                                  
                        No shrinkage                                           
                                 No shrinkage                                  
     Texture                                                                   
           1     --     --       Slightly soft; slight crunch                  
           2     --     --       Like raw carrot                               
           3     --     --       Quite crunchy                                 
           4     --     --       Slightly crunchy but slightly                 
                                 soft                                          
     Flavor                                                                    
           1     --     --       Good carrot flavor                            
           2     --     --       Slight carrot flavor; slightly                
                                 sweet                                         
           3     --     --       Quite crunchy; sweet                          
           4     --     --       Salty; slight carrot flavor                   
     __________________________________________________________________________
                TABLE 8                                                     
     ______________________________________                                    
     REHYDRATION OF PEPPER SAMPLES WITH BOILED WATER                           
     Sample No.                                                                
             1          2       3     4       5                                
     ______________________________________                                    
     Rehydration                                                               
             2.9        3.2     1.7   1.9     1.9                              
     ratio                                                                     
     Shrinkage on                                                              
             Shrunk     Shrunk  Fleshy                                         
                                      Most    Slightly                         
     rehydration                      fleshy  fleshy                           
     Odor    Hay-like;  Grass   Slightly                                       
                                      Mild;   Mild;                            
             peppery            peppery                                        
                                      peppery peppery                          
     Color   Dark green Dark    Green Lighter Green                            
                        green                                                  
     Texture Slimy      Skin/   Firm  Crunchy Firm                             
                        tough                                                  
     Flavor  Bitter     Bitter  Salty Sweet;  Salty                            
             peppery                  best flavor                              
     ______________________________________                                    
                TABLE 9                                                     
     ______________________________________                                    
     REHYDRATION OF PEPPER SAMPLES IN THE MICROWAVE                            
     Sample No.                                                                
             1       2         3       4      5                                
     ______________________________________                                    
     Rehydration                                                               
             3.2     3.4       1.9     2.1    1.9                              
     ratio                                                                     
     Shrinkage on                                                              
             Quite   Very shrunk                                               
                               Shrunk  Least  Shrunk                           
     rehydration                                                               
             shrunk                    shrunk                                  
     Odor    Dried   Hay-like  All 3 samples were mildly peppery               
             grass                                                             
     Color   Olive/  Olive     Olive   Bright Light                            
             brown                     green  green                            
     Texture Soft    Skin/     Crunchy Most   Firm                             
                     tough             crunchy                                 
     Flavor  Bitter; Cabbage;  Sweet;  Too salty                               
                                              Salty;                           
             mild    bitter    mild           no                               
                               pleasant       pepper                           
                                              flavor                           
     ______________________________________                                    
                                    TABLE 10                                
     __________________________________________________________________________
     REHYDRATION OF PEPPER SAMPLES IN COLD WATER                               
     Sample No.                                                                
            1     2     3      4     5                                         
     __________________________________________________________________________
     Rehydration                                                               
     ratio after                                                               
     various soaking                                                           
     times                                                                     
     2 h    5.0   5.3   2.8    3.3   2.8                                       
     4 h    5.7   6.1   3.3    3.8   3.4                                       
     22 h   7.0   7.6   4.4    4.8   4.1                                       
     Shrinkage on                                                              
            Slightly                                                           
                  Shrunk                                                       
                        Fleshy As raw                                          
                                     Slightly                                  
     rehydration                                                               
            shrunk                   fleshy                                    
     Odor   Hay-like                                                           
                  Green grass                                                  
                        Pepper-like                                            
                               Peppery                                         
                                     Some                                      
                                     peppery                                   
     Color  Dark  Dark green                                                   
                        Pale/bright                                            
                               Bright green                                    
                                     Green                                     
            green       green                                                  
     Texture                                                                   
            Soft  Skin  Crunchy                                                
                               Very  Crunchy                                   
                               crunchy; as                                     
                               raw                                             
     Flavor No flavor                                                          
                  Very little                                                  
                        Sweet, Best; Salt;                                     
                  flavor                                                       
                        slightly                                               
                               peppery                                         
                                     water;                                    
                        peppery;     slightly                                  
                        watery       peppery                                   
     __________________________________________________________________________

The samples infused with glucose/calcium, before blanching, showed a lower amount of shrinkage than the samples infused after blanching, when rehydrated in boiling water (Table 5). The pieces held in sucrose/salt solution showed the least amount of shrinkage, but were slightly softer in texture compared with the glucose-infused samples. The samples infused with glucose solution after blanching were found to be too sweet and samples treated with sucrose/salt were too salty but had good carrot flavor. Soaking in boiling water for 5 minutes was not adequate to rehydrate any of the treated samples completely.

Rehydration of dried carrot pieces in the microwave was not as successful as in boiling water. The rehydration ratios of samples were lower when the microwave method was used. All the rehydrated products were drier in texture but only the control samples developed a rubbery texture.

Rehydration in cold water was investigated to determine whether dried samples could be rehydrated without heating in wet products. Although the samples soaked for 2 and 4 hours were not tasted, the rehydration results indicated that 2 hours would be adequate to rehydrate the dried pieces completely. After soaking for 2 hours, the pretreated samples showed little or no shrinkage, the samples from pretreatment 2 and 4 having a swollen appearance. After 22 hours no shrinkage was seen on any of the pretreated samples. On tasting, the samples infused with glucose/calcium (pretreatment 2) were said to be the best, with a raw carrot-like texture. The samples treated in sucrose/salt were slightly soft.

Example 6

Dehydrated carrot samples prepared by the method of the present invention and a control sample were tested for their rehydration properties in instant and simmered dried soup products.

In the instant soup (Knorr.RTM. low-calorie chicken noodle soup), the samples were assessed by adding approximately 3 g of dried pieces to the dried soup (about 10 g) and then rehydrating with 90 ml of boiling water and stirring.

Dried samples were assessed in the simmered soup (Knorr.RTM. cream of chicken soup) by preparing the soup according to the manufacturer's instructions, and the rehydrated pieces assessed for size and texture. The samples were prepared by adding approximately 5 g of dried pieces to 22.7 g of the dry soup, then 283 ml of cold water, bringing the mixture to boil and simmering for 5 minutes. The results are presented in Table 11.

                                    TABLE 11                                
     __________________________________________________________________________
     ASSESSMENT OF CARROT SAMPLES IN SOUPS                                     
                         Instant soup                                          
     Pretreatment                                                              
                Simmered soup                                                  
                         Assessed instantly                                    
                                  Assessed after 5 mins                        
     __________________________________________________________________________
     Control    Carrot soft but not                                            
                         Carroty taste                                         
                                  Softer than 2;                               
                soggy; good carrot                                             
                         slightly soft;                                        
                                  slightly hard                                
                flavor   crunchy  center                                       
     60.degree. C./40 min then                                                 
                Very crunchy; no                                               
                         Crunchy especially                                    
                                  Very crunchy                                 
     infusion of 1% calcium                                                    
                hard center; good                                              
                         in center; quite                                      
                                  good carrot                                  
     lactate + 60% glucose                                                     
                flavor, especially                                             
                         carroty taste                                         
                                  flavor                                       
                the aftertaste                                                 
     60.degree. C./40 min in 60%                                               
                Outside of pieces                                              
                         Not fully hydrated;                                   
                                  Not fully                                    
     sucrose    very soft but hard                                             
                         hard center; soft                                     
                                  hydrated; hard                               
                centers; softer than                                           
                         outside  center; soft                                 
                2; did not taste too                                           
                                  outside                                      
                salty                                                          
     __________________________________________________________________________

The pretreated samples did not hydrate completely in the instant soup after 5 minutes. Both pretreated samples had a firmer texture than the control samples but holding at 60.degree. C. combined with infusion of glucose/calcium gave the best result.

When assessed in the simmered soup, the control and samples held at 60.degree. C. and then infused with glucose/calcium (pretreatment 2) had hydrated completely and the latter had a very crunchy texture and good flavor. The sample treated in sucrose/NaCl did not hydrate adequately and had a softer texture.

Claims

1. A method for producing dehydrated vegetables comprising preparing the vegetables, holding the prepared vegetables for a time and at a temperature to activate endogenous pectinmethylesterase, blanching and drying, wherein the prepared vegetables are held at from 45.degree. to 70.degree. C. for from 10 to 60 minutes.

2. A method as claimed in claim 1 further comprising infusing the prepared vegetables before, during or after the holding treatment in an aqueous infusion solution comprising from 20 to 70% of one or more carbohydrates.

3. A method as claimed in claim 2 wherein the infusion solution contains up to 5.0% of a calcium salt.

4. A method as claimed in claim 3 wherein the infusion solution comprises up to 10% sodium chloride.

5. A method as claimed in claim 3 wherein the carbohydrates are selected from the group consisting of glucose, sucrose and fructose.

6. A method as claimed in claim 3 wherein the calcium salt is calcium chloride, calcium lactate or mixtures thereof.

7. A method as claimed in claim 2 wherein the infusion solution comprises up to 10% sodium chloride.

8. A method as claimed in claim 7 wherein the carbohydrates are selected from the group consisting of glucose, sucrose and fructose.

9. A method as claimed in claim 2 wherein the carbohydrates are selected from the group consisting of glucose, sucrose and fructose.

10. A method as claimed in claim 2 wherein the holding treatment is carried out in the aqueous solution to effect, at least partially, the infusion of the prepared vegetables.

11. A method as claimed in claim 10 wherein the infusion is carried out before or after the holding treatment by vacuum infusion.

12. A method as claimed in claim 11 wherein the vegetables are subjected to a vacuum of from 20 to 40 mmHg for from 1 to 10 minutes.

13. A method as claimed in claim 2 wherein the holding treatment is carried out in water and is followed by the infusion step.

14. The method as claimed in claim 1 wherein the vegetable is selected from the group consisting of carrot, celery, bell pepper and tomato.

15. Dehydrated vegetable matter obtainable by the method of claim 1.

16. A dried food product reconstitutable with aqueous liquids comprising the dehydrated vegetable matter of claim 15.

17. A comestible product comprising the dehydrated vegetable matter of claim 15 in rehydrated form.

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Patent History
Patent number: 5645876
Type: Grant
Filed: May 31, 1996
Date of Patent: Jul 8, 1997
Assignee: CPC International Inc. (Englewood Cliffs, NJ)
Inventors: Persis Jebakumari Subramaniam (Surrey), Sylvia Anna Jones (London), Iain Cunningham Mutter Dea (Surrey)
Primary Examiner: Helen Pratt
Application Number: 8/656,596
Classifications
Current U.S. Class: With Pectase Enzyme (426/50); With Added Sugar (426/639); Dried (426/640)
International Classification: A23B 702; A23L 10524;