Process for preparing 2-pyrrolidones

- Bayer Aktiengesellschaft

2-Pyrrolidones can be prepared by simultaneous reaction of maleic acid, ammonia or a primary amine and hydrogen at elevated temperature and elevated pressure in the liquid phase over a supported catalyst, with the supported catalyst containing both palladium and rhenium in metallic or bound form.

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Claims

1. A process for preparing a 2-pyrrolidone of the formula ##STR2## where R.sup.1 is straight-chain or branched C.sub.1 -C.sub.20 -alkyl, C.sub.3 -C.sub.8 -cycloalkyl or C.sub.7 -C.sub.10 -aralkyl,

R.sup.1 is as defined above,

2. The process of claim 1, wherein the primary amine reacted has the formula

R.sup.11 is straight-chain or branched C.sub.1 -C.sub.10 -alkyl, cyclopropyl, cyclopentyl, cyclohexyl or benzyl.

3. The process of claim 2, wherein the primary amine reacted has the formula

R.sup.21 is methyl or octyl.

4. The process of claim 1, which is carried out at from 200 to 320.degree. C.

5. The process of claim 4, which is carried out at from 240 to 300.degree. C.

6. The process of claim 1, which is carried out at from 50 to 200 bar.

7. The process of claim 6, which is carried out at from 70 to 150 bar.

8. The process of claim 1, wherein palladium is present in an amount of from 1 to 12% by weight and rhenium is present in an amount of from 1 to 8% by weight and the sum of the two metals is from 3 to 13% by weight, all calculated as metal and based on the total weight of the supported catalyst.

9. The process of claim 1, wherein palladium and rhenium are present in a weight ratio of Pd:Re=1.5-10:1.

10. The process of claim 9, wherein palladium and rhenium are present in a weight ratio of Pd:Re=2-6:1.

11. The process of claim 1, wherein the support used is carbon, Al.sub.2 O.sub.3, ZrO.sub.2 or SiO.sub.2.

12. The process of claim 11, wherein the support used is carbon having an internal surface area of from 50 to 2000 m.sup.2 /g.

13. The process of claim 12, wherein the support used is activated carbon having an internal surface area of from 400 to 2000 m.sup.2 /g.

Referenced Cited
U.S. Patent Documents
3884936 May 1975 Hollstein
4157989 June 12, 1979 Antos
4420620 December 13, 1983 Murib
4800227 January 24, 1989 Matson
5157127 October 20, 1992 Weyer et al.
5276165 January 4, 1994 Weyer et al.
5434273 July 18, 1995 Weyer et al.
5478950 December 26, 1995 Bergfeld et al.
Foreign Patent Documents
0 105 663 A3 April 1984 EPX
0 147 219 A3 July 1985 EPX
0 166 619 A3 January 1986 EPX
0 361 484 A3 April 1990 EPX
0460474 December 1991 EPX
0 545 150 A1 June 1993 EPX
2 200 600 August 1972 DEX
2445871 April 1975 DEX
212181 February 1984 CHX
1439558 June 1976 GBX
1 439 558 June 1979 GBX
Other references
  • Chemical Abstracts, Vo. 101, p. 687, abstract No. 171086r, abstract of CS212,181 (1984).
Patent History
Patent number: 5912358
Type: Grant
Filed: May 24, 1996
Date of Patent: Jun 15, 1999
Assignee: Bayer Aktiengesellschaft (Leverkusen)
Inventors: Lutz Frohn (Erkrath), Jorg-Dietrich Jentsch (Mulheim), Eberhard Zirngiebl (Cologne)
Primary Examiner: Johann Richter
Assistant Examiner: Laura R. C. Lutz
Law Firm: Sprung Kramer Schaefer & Briscoe
Application Number: 8/656,001