Fluidized Bed Of Noncombustible Particles Patents (Class 110/245)
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Publication number: 20140102342Abstract: A non-mechanical valve arrangement for use with circulating fluidized bed (CFB) boilers has a CFB reaction chamber and a bubbling fluidized bed (BFB) within an enclosure in the lower portion of the CFB reaction chamber, the BFB containing an in-bed heat exchanger (IBHX). Solids flowing from the BFB enclosure to the CFB reaction chamber may be controlled using one or more non-mechanical valves. Each non-mechanical valve is independently controlled using independently controlled fluidizing means. The non-mechanical valve has collectors to collect solids backsifting into the fluidizing means of the valve. Agglomerates are removed which could block the valve. Channel walls parallel to the direction of solids flow through the valve opening may be provided to reduce external interference with local fluidization to maintain the proper functionality of the non-mechanical valve.Type: ApplicationFiled: October 17, 2012Publication date: April 17, 2014Applicant: BABCOCK & WILCOX POWER GENERATION GROUP, INC.Inventors: MIKHAIL MARYAMCHIK, DAVID L. KRAFT, KIPLIN C. ALEXANDER, THOMAS J. FLYNN, SHENGTENG HU
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Patent number: 8689709Abstract: A pressurized transport oxy-combustor with different configurations is disclosed. Substantially pure oxygen is fed to the transport oxy-combustor under pressure to combust fossil fuels, generating steam for power generation. The end product is the flue gas containing substantially pure CO2 after moisture condensation. The low excess oxygen necessary to achieve complete combustion in the combustor is scavenged by adding another fuel so that substantially all oxygen fed to the combustor is completely consumed. The capability to operate the transport oxy-combustor as a circulating fluidized bed combustor at very high solids circulation rates makes it unnecessary to use recycled CO2 or flue gas as a means to moderate and control the combustion temperature. The temperature in the combustor is effectively controlled by relatively cooler circulating solids that enter the combustion zone. A small amount of CO2 is recycled for aeration and to convey solids fuel to the combustor.Type: GrantFiled: February 26, 2012Date of Patent: April 8, 2014Assignee: Southern CompanyInventors: Pannalal Vimalchand, Guohai Liu, WanWang Peng
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Patent number: 8667913Abstract: A method and device for controlling retention time of a fluid medium in a fluidized-bed gasification furnace in a gasification facility are provided. A fluid medium is guided to any of a plurality of fluid-medium charge ports connected to a gasification furnace at intervals from an upstream end thereof toward a downstream side in a distribution direction of a fluid medium longitudinally of the gasification furnace. A raw material is guided to any of a plurality of raw-material charge ports connected to the gasification furnace at positions longitudinally of the gasification furnace and correspondingly to the fluid-medium charge ports. The fluid medium is extracted and guided to a combustion furnace from a fluid-medium extraction port connected to a downstream end of the gasification furnace longitudinally thereof in the distribution direction of the fluid medium. Thus, retention time of the fluid medium in the gasification furnace is controlled.Type: GrantFiled: July 10, 2009Date of Patent: March 11, 2014Assignee: IHI CorporationInventor: Toshiyuki Suda
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Publication number: 20140065559Abstract: A pressurized oxy-combustion circulating fluidized bed power plant having a circulating fluidized bed boiler is provided. A combustion chamber of the boiler is in fluid communication with a separator and configured so that solids produced during combustion enter the separator. The power plant further includes an air separation unit that is in fluid communication with the combustion chamber. The air separation unit is configured to supply substantially pure oxygen to the combustion chamber at a pressure greater than 1 bar. An external heat exchanger is in fluid communication with the separator and in fluid communication with the combustion chamber. The external heat exchanger is configured so that a portion of the solids received in the separator pass through the external heat exchanger and transfer heat to a working fluid, after which the solids are returned to the combustion chamber to moderate or control the temperature in the combustion chamber.Type: ApplicationFiled: September 6, 2012Publication date: March 6, 2014Applicant: ALSTOM Technology Ltd.Inventor: Glen D. Jukkola
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Patent number: 8622029Abstract: A circulating fluidized bed (CFB) boiler includes a reaction chamber, where a bubbling fluidized bed (BFB) is contained within an enclosure within the lower portion of the reaction chamber and contains an in-bed heat exchanger (IBHX) that occupies part of the reaction chamber floor. A plurality of in-bed secondary air nozzles comprise a plurality of tubes which are grouped together and run across the width of the BFB between the BFB enclosure wall and an outside wall of the CFB. The nozzles are positioned to prevent the deflection of solids falling onto the BFB from the CFB by the secondary air jets while avoiding a complicated structure that would interfere with gas and/or solids movement in the furnace. The nozzles' exit openings are flush, or almost flush, with the BFB enclosure wall.Type: GrantFiled: September 30, 2009Date of Patent: January 7, 2014Assignee: Babcock & Wilcox Power Generation Group, Inc.Inventors: Mikhail Maryamchik, Kiplin C. Alexander, Mark C. Godden, David L. Kraft
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Publication number: 20130327257Abstract: Provided is a fluidized bed furnace for heating waste to extract a combustible gas from the waste, including: a plurality of wind boxes arranged on a lower side of a bottom wall of a furnace body to blow a fluidizing gas into the fluidized bed; a plurality of temperature detection sections disposed at respective positions allowing detection of temperatures of an upper position and a lower position vertically spaced in a first region, and allowing detection of temperatures of upper and lower positions vertically spaced in a second region; and a control section operable, based on the temperatures detected by the temperature detection sections, to adjust an air ratio of the fluidizing gas to be fed to each of the wind boxes, so that the temperature of the fluidized bed is raised in a direction from the first region toward the second region.Type: ApplicationFiled: March 13, 2012Publication date: December 12, 2013Applicant: KOBELCO ECO-SOLUTIONS CO., LTD.Inventors: Takuya Kawai, Hiroyuki Hosoda, Sadanori Kudou
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Patent number: 8601958Abstract: The invention relates to a plant and a process for the looping-type combustion of solid carbon-containing fuels with a carbon dioxide (CO2) flow output. Said process carries out the conversion of carbon without the help of solid carriers of the MyOx type, or of sulphate/sulphide type, and comprises the steps of: (i) Oxidation, wherein the carbon-containing solids are contacted with a gaseous flow comprising oxygen, for a time period and at a temperature sufficient to allow formation of a surface oxidized complex; (ii) Desorption, wherein the surface oxidized complexes generated by adsorption of oxygen in item (i) are released in a gaseous form by decomposition in the absence of O2.Type: GrantFiled: September 8, 2009Date of Patent: December 10, 2013Assignee: Consiglio Nazionale delle RicercheInventors: Piero Salatino, Osvalda Seneca
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Publication number: 20130319300Abstract: This gasification melting facility includes: a fluidized bed gasification furnace that generates pyrolysis gas by thermally decomposing waste and discharges incombustibles; a vertical cyclone melting furnace that includes a pyrolysis gas duct through which the pyrolysis gas is introduced; a pyrolysis gas passage that connects the fluidized bed gasification furnace with the pyrolysis gas duct of the vertical cyclone melting furnace; pulverizer that pulverize the incombustibles into pulverized incombustibles so that the particle size of the incombustibles becomes fine; and airflow transporter that puts the pulverized incombustibles in the pyrolysis gas passage, and separating metal contained in the pulverized incombustibles by a difference in specific gravity while conveying the pulverized incombustibles together with airflow. The pyrolysis gas and the pulverized incombustibles are melted in the vertical cyclone melting furnace.Type: ApplicationFiled: April 5, 2011Publication date: December 5, 2013Applicant: MITSUBISHI HEAVY INDUSTRIES ENVIROMENTAL & CHEMICAL ENGINEERING CO., LTDInventors: Jun Sato, Toshimasa Shirai, Yoshihisa Saito, Norio Yoshimitsu, Yasunori Terabe
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Publication number: 20130305557Abstract: Systems and related methods of using heat to process an agriculture/product are provided. The system comprises a circulating fluidized bed combustor, a first conduit system, and an indirect heating dryer. The circulating fluidized bed combustor comprises a combustion chamber configured to combust a fuel to generate a mixture comprising hot gases and particulate matter, and a separation chamber configured to separate at least a portion of the particulate matter from the mixture to form a flow of cleaned hot gas. The first conduit system is configured to conduct the cleaned hot gas to a heat exchanger. The indirect heating dryer is in heat conductive contact with the heat exchanger and configured to use the heat from the cleaned hot gas to indirectly dry the agricultural product without contacting the agricultural product with the cleaned hot gas.Type: ApplicationFiled: July 25, 2013Publication date: November 21, 2013Applicant: ARCHER DANIELS MIDLAND COMPANYInventor: Glenn D. Kimball
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Patent number: 8561557Abstract: A system for feeding a primary oxidant to an oxy-fired circulating fluidized bed (CFB) boiler. The system includes a plurality of bubble cap assemblies each comprising a stem and a bubble cap with at least one exit hole, each bubble cap connected via a stem to at least one windbox, the windbox containing at least one manifold. A plurality of pipes are provided, each pipe located within a bubble cap assembly with an open end located either at, above or below the exit holes of the bubble caps and an opposite end connected to the manifold located inside each windbox. Recycle gas is piped into the windbox, to the stem, and exiting from the exit holes located in the bubble cap into the CFB. Oxygen is piped into the manifold, through the pipes and exiting through the exit holes located in the bubble cap.Type: GrantFiled: September 30, 2009Date of Patent: October 22, 2013Assignee: Babcock & Wilcox Power Generation Group, Inc.Inventors: Mikhail Maryamchik, Kiplin C. Alexander, Mark C. Godden, David L. Kraft
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Patent number: 8561556Abstract: An installation for combustion (1) of carbon-containing solids includes an oxide reducing reactor (2), a first cyclone (5), a recuperator (6), an oxidation reactor (3), a second cyclone (4), wherein flows an oxide which is reduced then oxidized in each of the two reactors (2 and 3). In the installation, the fuel is ground before being introduced into the reduction reactor (3). The reduced size of the solid fuel particles enables more complete and faster combustion and enables almost 100% production of fly ashes which are separated from the circulating oxides.Type: GrantFiled: April 14, 2009Date of Patent: October 22, 2013Assignee: ALSTOM Technology LtdInventors: Jean-Xavier Morin, Corine Beal
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Patent number: 8516968Abstract: A fluidized bed is described and which includes a multiplicity of fluidizing manifolds positioned in spaced relation one relative to the others; an enclosure positioned in gravity receiving relation relative to the multiplicity of fluidizing manifolds and which has an intake and a discharge end, and wherein particulate matter received in the fluidized bed moves under the influence of gravity from the intake end to the discharge end, and a moveable gate is mounted on the second discharge end of the enclosure and which is operable to selectively occlude a discharge aperture and which further facilitates the selective removal of particulate matter and waste material entrained with same, and which moves under the influence of gravity to the discharge end thereof.Type: GrantFiled: March 29, 2010Date of Patent: August 27, 2013Assignee: Outotec OyjInventors: LeRoy B. Pope, Michael L. Murphy, James M. Scranton, James R. Thomas, Peter Mohr, Ben H. Cosby, Michael E. Tracey, Mark R. Castle, Douglas W. Scrafford, Greg Dahlstrom
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Patent number: 8499702Abstract: Char-handling processes for controlling overall heat balance, ash accumulation, and afterburn in a reheater are provided. Carbonaceous biomass feedstock is pyrolyzed using a heat transfer medium forming pyrolysis products and a spent heat transfer medium. The spent heat transfer medium is separated into segregated char and char-depleted spent heat transfer medium. The char-depleted spent heat transfer medium is introduced into a dense bed of heat transfer medium fluidized by a stream of oxygen-containing regeneration gas. All or a portion of the segregated char is combusted in the dense bed using the stream of oxygen-containing regeneration gas. A portion of the segregated char may be exported out of the pyrolysis system to control the overall heat balance and ash accumulation.Type: GrantFiled: July 15, 2010Date of Patent: August 6, 2013Assignee: Ensyn Renewables, Inc.Inventors: Paolo Palmas, Paul Alvin Sechrist, Daniel N. Myers, Sid Kulprathipanja, Stanley Joseph Frey, Barry Freel
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Patent number: 8443739Abstract: Through the addition of tertiary air and a reduction of secondary air, NOx emissions from a waste-to-energy (WTE) boiler may be reduced. The tertiary air is added to the WTE at a distance from the secondary air, in a boiler region of relatively lower temperatures. A secondary NOx reduction system, such as a selective non-catalytic reduction (SNCR) system using ammonia or urea, may also be added to the boiler with tertiary air to achieve desirable high levels of NOx reductions. The SNCR additives are introduced to the WTE boiler proximate to the tertiary air.Type: GrantFiled: January 26, 2011Date of Patent: May 21, 2013Assignee: Covanta Energy CorporationInventors: Stephen P. Goff, Mark L. White, Stephen G. Deduck, John D. Clark, Christopher A. Bradley, Robert L. Barker, Zenon Semanyshyn
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Publication number: 20130086905Abstract: A waste transformation and destruction apparatus includes a natural gas ignition system, a silica material bed, a heat transfer device, and a system for collecting plasma produced energy. A reaction formed by heat from ignition, carbon from the waste material, supercritical water, —OH radicals, and muons released from the silica bed transform the waste into a fuel. This fuel is more efficiently consumed by the complete combustion process resulting in near total elimination of the waste, increased energy production, and virtually no emissions.Type: ApplicationFiled: November 5, 2011Publication date: April 11, 2013Inventor: Thomas C. Maganas
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Publication number: 20130068175Abstract: A boiler and a method in a boiler producing thermal energy, the method including: combustion or fuel and combustion air in the furnace of the boiler, delimited by walls; receiving of thermal energy by a steam superheater placed on the wall of the furnace and including at least one heat exchange surface, and supplying of gas or a gas mixture to the front of said heat exchange surface to form a barrier layer for protecting the heat exchange surface from flue gases developed in connection with the combustion. At least one supply device is provided in the superheater or in the direct vicinity of the superheater, to supply gas or a gas mixture to the front of said heat exchange surface to form a barrier layer to protect the heat exchange surface from the flue gases in the boiler.Type: ApplicationFiled: April 21, 2011Publication date: March 21, 2013Applicant: METSO POWER OYInventors: Asko Rantee, Kari Mäkelä, Kari Jääskeläinen
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Publication number: 20130055936Abstract: A pressurized transport oxy-combustor with different configurations is disclosed. Substantially pure oxygen is fed to the transport oxy-combustor under pressure to combust fossil fuels, generating steam for power generation. The end product is the flue gas containing substantially pure CO2 after moisture condensation. The low excess oxygen necessary to achieve complete combustion in the combustor is scavenged by adding another fuel so that substantially all oxygen fed to the combustor is completely consumed. The capability to operate the transport oxy-combustor as a circulating fluidized bed combustor at very high solids circulation rates makes it unnecessary to use recycled CO2 or flue gas as a means to moderate and control the combustion temperature. The temperature in the combustor is effectively controlled by relatively cooler circulating solids that enter the combustion zone. A small amount of CO2 is recycled for aeration and to convey solids fuel to the combustor.Type: ApplicationFiled: February 26, 2012Publication date: March 7, 2013Applicant: Southern CompanyInventors: Pannalal Vimalchand, Guohai Liu, WanWang Peng
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Patent number: 8382470Abstract: A fluidized bed boiler plant and a method of combusting sulfurous fuel in the fluidized bed boiler plant, a furnace of which plant is provided with a fluidized bed of particles. Sulfurous fuel, CaCO3-containing sulphur-binding agent and combusting air are introduced to the bed of particles, whereby fuel burns and generates flue gases and the sulphur-binding agent calcinates to CaO and binds SO2 generated in the combustion. Energy is recovered to a heat exchange medium circulating in heat exchange tubes of a condensing heat exchanger arranged in a flue gas channel, and a water solution of acid condensing on outer surfaces is neutralized by mixing it in a mixing vessel to a CaO-containing ash from a plant, preferably, fly ash collected by a dust separator.Type: GrantFiled: February 16, 2006Date of Patent: February 26, 2013Assignee: Foster Wheeler Energia OyInventor: Pertti Kinnunen
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Publication number: 20130042795Abstract: A method controls mass and heat loading of sludge feed into a fluidized bed combustor (FBC) controlled via regulation of a polymer dosage or a sludge feed rate including: continuously monitoring at least one performance characteristic of the FBC; producing an input signal characteristic; analyzing the input signal and determining a first rate of change of the characteristic; generating an output signal based on the first rate of change to control addition of polymer to the FBC; generating a second output signal to control addition of sludge feed to the FBC; and determining a transition point between the addition of polymer and addition of sludge, which transition point is an upper limit of a first rate change to maintain flow so that the value of the characteristic is maintained proximate at the upper limit.Type: ApplicationFiled: October 19, 2012Publication date: February 21, 2013Inventors: Ky DANGTRAN, Robert KELLY, Peter BRADY
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Patent number: 8324523Abstract: An apparatus for synergistically combining a plasma with a comminution means such as a fluid kinetic energy mill (jet mill), preferably in a single reactor and/or in a single process step is provided by the present invention. Within the apparatus of the invention potential energy is converted into kinetic energy and subsequently into angular momentum by means of wave energy, for comminuting, reacting and separation of feed materials. Methods of use of the apparatus in the practice of various processes are also provided by the present invention.Type: GrantFiled: October 9, 2009Date of Patent: December 4, 2012Assignee: Foret Plasma Labs, LLCInventor: Todd Foret
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Publication number: 20120272874Abstract: The present invention discloses a biomass fuel internal circulation mechanical fluidized-bed corner tube intelligent boiler which is highly effective in energy-conservation and emission-reduction, which comprises a primary combustion chamber, a secondary combustion chamber, a burning-out chamber, a high temperature multi-tube cyclone dust collector, a heat convection pipe bundle, the hearth of the primary combustion chamber consists of a square membrane water-cooled wall and a profiled seat with a square top and a circular bottom, at the four corners of the seat, there are mounted Venturi tube internal circulators, at the bottom of the hearth, there is mounted a mechanical fluidizing machine; the profiled cyclone separation hearth of the secondary combustion chamber consists of a square membrane water-cooled wall, a profiled seat with a square top and a circular bottom, a profiled fume-venting tube, at the bottom of the hearth, there is mounted a mechanical fluidizing machine; the burning-out chamber is conneType: ApplicationFiled: May 24, 2011Publication date: November 1, 2012Applicant: SHANDONG UCR BIOMASS ENERGY CO., LTD.Inventor: Zhijun Yang
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Patent number: 8291842Abstract: A method controls mass and heat loading of sludge feed into a fluidized bed combustor (FBC) controlled via regulation of a polymer dosage or a sludge feed rate including: continuously monitoring at least one performance characteristic of the FBC; producing an input signal characteristic; analyzing the input signal and determining a first rate of change of the characteristic; generating an output signal based on the first rate of change to control addition of polymer to the FBC; generating a second output signal to control addition of sludge feed to the FBC; and determining a transition point between the addition of polymer and addition of sludge, which transition point is an upper limit of a first rate change to maintain flow so that the value of the characteristic is maintained proximate at the upper limit.Type: GrantFiled: July 19, 2010Date of Patent: October 23, 2012Assignee: Infilco Degremont, IncInventors: Ky Dangtran, Robert F. Kelly
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Patent number: 8277543Abstract: Disclosed is a gaseous fossil fuel fired, indirectly heated, Brayton closed cycle comprising an alkali metal seeded noble gases that is rendered non-equilibrium, electrically conducting in a magnetohydrodynamic (MHD) electric power generator with zero emissions from the combustion products, including physical separation and sequestration of the carbon dioxide (CO2) what is emitted from the fossil fuel, with said cycle combined with a Rankine steam turbine bottoming cycle to compress the noble gas, while another optional new or existing Rankine steam cycle is placed in parallel and separate from the MHD cycle, and it is fired by the solid char remaining if the MHD cycle is fired with the devolatilized coal, and/or with solid coal culm, and/or unburned carbon in coal power plant waste ash, in order to achieve high efficiency at low capital, low operating, and low fuel costs.Type: GrantFiled: November 22, 2011Date of Patent: October 2, 2012Inventor: Bert Zauderer
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Publication number: 20120234217Abstract: In a method for processing ash, fly ash is separated from a product gas flow obtained from gasification of fuel, which fly ash is burned in fluidized bed combustion to reduce the carbon content of the ash. After this, the flue gases from the combustion are processed. In a first step, the ash is burned in fluidized bed combustion (fluidized bed reactor 1) at a temperature of not higher than 800° C. to reduce the carbon content, and in a second step, the flue gases a burned in an independent combustion process (combustion chamber 7), the combustion conditions reaching the temperature of at least 850° C.Type: ApplicationFiled: March 13, 2012Publication date: September 20, 2012Applicant: Metso Power OyInventor: Juhani ISAKSSON
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Patent number: 8230796Abstract: A combustor 110 is operative to effect therewith the combustion of fossil fuel 114? in order to thereby both heat to a working fluid 102 and generate a flue gas 104. An air preheater 144 receives the flue gas 104 generated in the combustor 110. A blower 180 causes air 188 to flow to the air preheater 144 when operating in an air fired mode, and causes both O2 and recycled flue gas 188? to flow when operating in the O2 firing mode. The air preheater 144 is operative to transfer heat from the flue gas 150 received thereby to the air 188 that is received when operating in an air fired mode or to both the received O2 and the recycled flue gas 188? that is received when operating in the O2 firing mode in order to thereby effect a preheating of the air 188 or of both the O2 and recycled flue gas, 188? depending upon the specific nature of the mode of operation thereof, and to thereby effect therewith a cooling of the flue gas received thereby.Type: GrantFiled: February 25, 2009Date of Patent: July 31, 2012Inventors: Herbert E. Andrus, Jr., Gregory N. Liljedahl, John L Marion, Nsakala Ya Nsakala
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Patent number: 8230795Abstract: The invention relates to a circulating fluidized bed device provided with an oxygen-fired furnace (1), a separator (2) for separating gas and solid particles, a return circuit for returning solids to the furnace (3), and an outlet duct (4) leaving the separator and conveying gases to a heat-recovery boiler, the device being characterized in that it includes injector means for injecting combustible) gas into the outlet from the separator 2), said combustible gas being propelled by recycled carbon dioxide into the residual vortex created at the outlet from the separator, so as to ensure intimate mixing takes place in the downstream duct (4) with the combustion flue gases, thereby reducing the oxygen content of said flue gases by residual combustion.Type: GrantFiled: June 14, 2006Date of Patent: July 31, 2012Inventors: Jean-Xavier Morin, Corinne Beal, Silvestre Suraniti
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Publication number: 20120180708Abstract: A boiler grate including air channels for supplying primary air to a furnace of a boiler. At least one channel, which is open on top, is arranged to collect ash and material from the furnace. At least one removal element is arranged in the channel and to mechanically move ash and material along the channel. A boiler includes a grate, a furnace which is limited by the walls of the furnace and the grate, and an ash chute, which is arranged to remove ash and material from the furnace. The ash removal elements is arranged to move ash and material towards the air chute.Type: ApplicationFiled: January 18, 2012Publication date: July 19, 2012Applicant: Metso Power OyInventor: Timo MERO
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Publication number: 20120167808Abstract: The invention is related to a system (1) for converting fuel material comprising: a first reactor (2) in which a fuel material reacts with an oxide material for producing reaction products including fuel particles, ash and oxide particles, a second reactor (3) for oxidizing the oxide particles produced in the first reactor (2), a carbon separator (4) that receives fuel particles, ash and oxide particles produced in the first reactor (2) and suitable for separating the oxide particles and ash from the fuel particles, the carbon separator (4) comprising an outlet path (4c) for the oxide particles and ash exhaust, characterized in that said outlet path (4c) of the carbon separator (4) is connected to an ash separator (10) for separating the ash from the oxide particles.Type: ApplicationFiled: May 27, 2010Publication date: July 5, 2012Applicant: ALSTOM TECHNOLOGY LTDInventors: Corinne Beal, Laurent Maghdissian, Michel Vandycke
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Publication number: 20120164588Abstract: An exemplary embodiment provides a regenerative burner apparatus. The apparatus includes a burner housing having a gas channel and a single-stage heat regenerator equipped with a housing enclosing a fluid-porous heat regenerative media bed. A first gas passageway in the housing directly interconnects the gas channel and the lower surface of the media bed. A second gas passageway in the housing interconnects an opening in the housing communicating with the exterior and the upper surface of the media bed. This arrangement allows hot waste combustion gases to pass upwardly through the media bed so that any condensable contaminant in the gases condenses to a liquid and flows out of the bed under gravity before becoming solid and clogging the bed. The liquid contaminant may then be removed from the regenerator from a position below the media bed.Type: ApplicationFiled: December 22, 2011Publication date: June 28, 2012Inventor: Edwin L. RAUCH
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Patent number: 8196533Abstract: A method for operating a fluidized-bed reactor includes introducing an alkali-containing material into a fluidized-bed reactor and introducing hydrous clay into the fluidized-bed reactor, the hydrous clay having a moisture content of at least about 5% by weight. The method further includes heating at least a portion of the alkali-containing material and hydrous clay, such that at least a portion of the hydrous clay is at least partially calcined and the at least partially calcined clay adsorbs at least a portion of alkali present in the fluidized-bed reactor. The method further includes removing at least a portion of the at least partially calcined clay and adsorbed alkali from the fluidized-bed reactor.Type: GrantFiled: November 3, 2008Date of Patent: June 12, 2012Assignee: Kentucky-Tennessee Clay Co.Inventors: Billie E. Leach, Thomas E. Landon
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Patent number: 8196532Abstract: A combustor 110 combust a fluidized bed of fossil fuel 114, 114? to heat a working fluid 102 and generate flue gas 104. An air preheater 144 has first and second gas passageways 144a, 144b for respectively directing the generated flue gas 150 and another gas 250 with captured CO2 generated by combustion outside of the combustor 110. When operated in a non-CO2 capture, the air preheater 144 receives the flue gas 150, but not the other gas 250, and the first gas passageway 144a directs the flue gas 150 so as to preheat the air 188. However, when operated in the CO2 capture mode, the air preheater 144 receives the flue gas 150 and the other gas 250, and the second gas passageway 144b also directs the other gas 250 so as to preheat the air 188?. In either mode, the preheated air 188, 188? is applied by the combustor 110 to fluidize a bed of fossil fuel 114, 114?.Type: GrantFiled: February 25, 2009Date of Patent: June 12, 2012Inventors: Herbert E. Andrus, Jr., Gregory N. Liljedahl, John L Marion, Nsakala Ya Nsakala
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Publication number: 20120137939Abstract: Embodiments of processes and systems for producing heat for rapid thermal processing of carbonaceous material are provided. The process comprises the steps of contacting bubbles of an oxygen containing gas advancing through a fluidized bubbling bed with a grating to form smaller bubbles. The fluidized bubbling bed is contained in a reheater and comprises inorganic heat carrier particles and char. The reheater is operating at combustion conditions effective to burn the char into ash and heat the inorganic heat carrier particles to form heated inorganic particles. The heated inorganic particles are advanced to a reactor.Type: ApplicationFiled: December 6, 2010Publication date: June 7, 2012Applicant: UOP LLCInventor: Sid Kulprathipanja
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Patent number: 8171893Abstract: The boiler of the invention has a circulating fluidized bed, uses solid fuels and the oxygen obtained by high temperature oxygen production membranes, and is characterized in that the membranes are placed in the bed. These membranes are, for example, of the OTM (Oxygen Transport Membranes) type. Since the membranes operate at over 700° C., their positioning in the outer bed is ideally selected because the temperature of the solids circulating in the outer bed is between 750 and 900° C. This is particularly remarkable because the operating temperature windows of the circulating fluidized bed coincide with the optimal temperature window of use of the membranes.Type: GrantFiled: February 22, 2005Date of Patent: May 8, 2012Inventors: Jean-Xavier Morin, Corinne Beal, Silvestre Suraniti
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Patent number: 8141502Abstract: A fluidized bed boiler comprises a furnace whose lower part is equipped with a grate comprising means for supplying fluidizing air into the furnace. The furnace also comprises at least one heat transfer surface extending across the furnace and comprising elongated heat transfer tubes on top of each other. The heat transfer surface is supported on the grate from underneath, substantially over its whole length, in the section extending across the furnace.Type: GrantFiled: April 19, 2007Date of Patent: March 27, 2012Assignee: Metso Power OyInventors: Risto Eteläaho, Vesa Kainu
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Publication number: 20110271886Abstract: Emission of N2O is efficiently suppressed by supplying an appropriate amount of the N2O-decomposing particles. Disclosed is a combustor which controls emission of N2O generated upon combustion of a predetermined nitrogen-containing fuel, including the N2O-decomposing particles supply part 3 which supplies the particles being capable of decomposing N2O in the apparatus; a N2O concentration measurement meter 8a which measures the concentration of N2O contained in an exhaust gas; and a control part 10 which compares the measured N2O concentration value with a predetermined control value and controls the supply amount of the N2O-decomposing particles based on these comparison results.Type: ApplicationFiled: December 28, 2009Publication date: November 10, 2011Inventor: Naoki Fujiwara
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Publication number: 20110265697Abstract: A circulating fluidized bed combustor arrangement includes (a) a circulating fluidized bed reactor in which (i) a combustion chamber combusts a fuel material in a suspension of solid particles of a circulating fluidized bed, (ii) a first cyclone separator arrangement receives a mixture of gases and solid particles from the combustion chamber for separating a first fraction of the solid particles from the exhaust gases, and (iii) a solid particle return system connected to the first cyclone separator returns separated solid particles to the combustion chamber, (b) a heat transfer section including a water/steam heat exchanger section arranged after the first cyclone separator arrangement in the exhaust gas flow path, (c) a heat recovery device provided in connection with the combustion chamber, the first cyclone separator arrangement and the heat transfer section being arranged for recovering heat resulting from the combustion process in the combustion chamber, (d) a selective catalytic reduction system arrangType: ApplicationFiled: April 29, 2010Publication date: November 3, 2011Applicant: FOSTER WHEELER NORTH AMERICA CORP.Inventors: Kumar Sellakumar, Victor Ciarlante, Horst Hack
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Publication number: 20110232546Abstract: A fluidized bed is described and which includes a multiplicity of fluidizing manifolds positioned in spaced relation one relative to the others; an enclosure positioned in gravity receiving relation relative to the multiplicity of fluidizing manifolds and which has an intake and a discharge end, and wherein particulate matter received in the fluidized bed moves under the influence of gravity from the intake end to the discharge end, and a moveable gate is mounted on the second discharge end of the enclosure and which is operable to selectively occlude a discharge aperture and which further facilitates the selective removal of particulate matter and waste material entrained with same, and which moves under the influence of gravity to the discharge end thereof.Type: ApplicationFiled: March 29, 2010Publication date: September 29, 2011Inventors: LeRoy B. Pope, Michael L. Murphy, James M. Scranton, James R. Thomas, Peter Mohr, Ben H. Cosby, Michael E. Tracey, Mark R. Castle, Douglas W. Scrafford, Greg Dahlstrom
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Publication number: 20110207060Abstract: A fluidized chamber with a coarse layer of refractory particles and a fine layer of refractory particles along with a fluidizing gas inlet connected to a fluidizing gas supply. The fluidizing bed does not have a distributor and fluidizing gas is passed through the fluidized bed at a flow rate to fluidize the fine layer particles but not to fluidize the coarse layer. Preferably, the fluidized bed is a heat treating furnace, the fluidizing gas is combustible and objects to be heat treated are fed through the fluidizing chamber on a continuous basis. A method of operating a fluidized bed is also provided.Type: ApplicationFiled: February 15, 2011Publication date: August 25, 2011Inventor: Jacob Friedman
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Publication number: 20110174203Abstract: The invention relates to a plant and a process for the looping-type combustion of solid carbon-containing fuels with a carbon dioxide (CO2) flow output. Said process carries out the conversion of carbon without the help of solid carriers of the MyOx type, or of sulphate/sulphide type, and comprises the steps of: (i) Oxidation, wherein the carbon-containing solids are contacted with a gaseous flow comprising oxygen, for a time period and at a temperature sufficient to allow formation of a surface oxidized complex; (ii) Desorption, wherein the surface oxidized complexes generated by adsorption of oxygen in item (i) are released in a gaseous form by decomposition in the absence of O2.Type: ApplicationFiled: September 8, 2009Publication date: July 21, 2011Applicant: CONSIGLIO NAZIONALE DELLE RICERCHEInventors: Piero Salatino, Osvalda Seneca
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Publication number: 20110073049Abstract: A circulating fluidized bed (CFB) boiler comprising a reaction chamber. A bubbling fluidized bed (BFB) is contained within an enclosure within the lower portion of the reaction chamber and contains an in-bed heat exchanger (IBHX) that occupies part of the reaction chamber floor. At least one non-mechanical valve, which includes an opening between the CFB and BFB and independently controlled fluidizing means located both upstream and downstream of the opening, is used to control the heat transfer to the IBHX by controlling the solids discharge from the BFB to the CFB. The elevation of the bottom of the opening is at or above the elevation of the fluidizing means. A flow control barrier may be located downstream of the opening.Type: ApplicationFiled: September 30, 2009Publication date: March 31, 2011Inventors: Mikhail Maryamchik, Kiplin C. Alexander, Mark C. Godden, David L. Kraft
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Publication number: 20110073050Abstract: A circulating fluidized bed (CFB) boiler includes a reaction chamber, where a bubbling fluidized bed (BFB) is contained within an enclosure within the lower portion of the reaction chamber and contains an in-bed heat exchanger (IBHX) that occupies part of the reaction chamber floor. A plurality of in-bed secondary air nozzles comprise a plurality of tubes which are grouped together and run across the width of the BFB between the BFB enclosure wall and an outside wall of the CFB. The nozzles are positioned to prevent the deflection of solids falling onto the BFB from the CFB by the secondary air jets while avoiding a complicated structure that would interfere with gas and/or solids movement in the furnace. The nozzles' exit openings are flush, or almost flush, with the BFB enclosure wall.Type: ApplicationFiled: September 30, 2009Publication date: March 31, 2011Inventors: MIKHAIL MARYAMCHIK, Kiplin C. Alexander, Mark C. Godden, David L. Kraft
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Patent number: 7895957Abstract: A heat exchanger tube 41 includes: a first cover layer 44 provided on an outer side of a tube main body 42 to partly or completely cover a tube main body 42; and a second cover layer 45 provided on an outer side of the first cover layer 44 to partly or completely cover the first cover layer 44. The first cover layer 44 is formed by overlay-welding a material higher in ductility than the second cover layer 45 to the tube main body 42. The second cover layer 45 is formed by overlay-welding a material higher in hardness than the first cover layer 44 to the first cover layer 44.Type: GrantFiled: December 27, 2006Date of Patent: March 1, 2011Assignee: Dowa Holdings Co., Ltd.Inventors: Hirotoshi Inomata, Hiroshi Yoshida
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Publication number: 20110023760Abstract: The invention concerns a process for using a facility in which circulates at least one oxide which is reduced and then oxidized in each of both reactors (1, 4) and including a reactor (1) for reducing oxide in which enter a grounded solid fuel material (E1) and oxide (E2), a lower efficiency separation device (2) receiving entrained solids from the reactor (1) for reducing oxide the upper stream of the solids of the lower efficiency separation device (2) being circulated into a higher efficiency separation device (6), in order to separate the solids from the gases and to re-introduce the solids into the reactor (1) for reducing oxides, a carbon separator (3) installed at the outlet of the lower efficiency separation device (2) in order to send the carbonaceous particles into the reactor (1) for reducing oxide and the oxide into a reactor (4) for oxidizing oxide and a separation device (5) receiving entrained solids from the reactor (4) for oxidizing oxide.Type: ApplicationFiled: March 16, 2009Publication date: February 3, 2011Inventors: Laurent Maghdissian, Jean-Claude Semedard, Pierre Gauville, Corinne Beal
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Patent number: 7875249Abstract: In order to improve sealing properties between a downcomer and a high-speed layer and in order to efficiently take out produced gas obtained through gasification of, for example, a solid reactant, a syphon for sealing between a downcomer and a high-speed layer through temporary storage of particles moving from the downcomer to the high-speed layer comprises a reactor portion for causing the solid reactant to conduct chemical reaction through action of the particles, a downcomer seal portion in communication, at upper and lower ends thereof, with the downcomer and a lower portion the reactor portion, respectively, a particle outlet seal portion provided in a spaced apart relationship from the downcomer seal portion and in communication, at upper and lower ends thereof, with the high-speed layer and the lower portion of the reactor portion, respectively, and a freeboard portion formed above the reactor portion.Type: GrantFiled: March 23, 2006Date of Patent: January 25, 2011Assignee: IHI CorporationInventors: Takahiro Murakami, Koubun Kyo, Toshiyuki Suda
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Publication number: 20100307389Abstract: A reactor system includes a fluidized-bed. A fuel and a sulfur absorbent material are eluted through the fluidized-bed. The reactor system may include a heat exchanger having a heat-exchanging portion within a heating zone of the reactor that is hermetically sealed from the heating zone. The reactor may include loose particles of an inert bed material for forming the fluidized-bed. A feed system may be provided to inject a solid fuel composite that includes a mixture of a solid, carbonaceous fuel and a solid reagent into the reactor.Type: ApplicationFiled: June 4, 2010Publication date: December 9, 2010Inventors: Albert E. Stewart, Ganesan Subbaraman, Jeffrey A. Mays, James A. Hartung
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Patent number: 7819071Abstract: A nozzle system for a fluidized bed including a pipe for insertion through an air distributor plate in the fluidized bed and extending up through a refractory material on the air distributor plate. A shaft is received in the pipe and has a washer and a collar which supports the shaft on the distal end of the pipe. A cap includes a top surface supported by a skirt, defining a protected annular exhaust space between the shaft and the cap skirt. Spaced discreet supports extend inwardly from the cap skirt supporting and centering the cap on the shaft.Type: GrantFiled: October 29, 2007Date of Patent: October 26, 2010Inventor: Salvatore J. Seminatore
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Patent number: 7816294Abstract: A catalyst regenerator (100) has a first section (110) and a second section (120) and is operated such that carbon from a carbon-contaminated catalyst (140) is converted to carbon monoxide in the first section (110) and that carbon monoxide is converted to carbon dioxide in the second section (120). The residence time of the oxygen-containing gas in the first and second sections (110, 120) is regulated in preferred configurations by the shape (e.g., diameter) of the first and second sections (110, 120).Type: GrantFiled: August 21, 2002Date of Patent: October 19, 2010Assignee: Fluor Technologies CorporationInventor: Humbert Chu
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Publication number: 20100242815Abstract: A sealpot for a combustion power plant includes a downcomer standpipe which receives solids of the combustion power plant, a bed including a first end and a second opposite end, the first end connected to the downcomer standpipe, a discharge standpipe disposed at the second opposite end of the bed, and an orifice plate disposed between the bed and the discharge standpipe separating the discharge standpipe from the bed. The orifice plate includes apertures disposed at a height above the bed which allow transport of fluidized solids and gas through the orifice plate.Type: ApplicationFiled: March 29, 2010Publication date: September 30, 2010Applicant: ALSTOM TECHNOLOGY LTDInventors: John H. Chiu, Bard C. Teigen
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Publication number: 20100192816Abstract: An inside of an incinerator body into which sludge is fed is divided into a lower portion, a portion above the lower portion, and a top portion in a height direction. The lower portion serves as a pyrolysis zone for supplying fluidizing air having an air ratio of 1.1 or less together with fuel to thermally decompose the sludge while fluidizing the sludge. The portion above the lower portion serves as an over bed combustion zone for supplying only combustion air having an air ratio of 0.1 to 0.3 to form a local high temperature place to decompose N2O. The top portion serves as a perfect combustion zone for perfectly combusting unburned contents. The quantity of N2O generated during sludge incineration can be drastically reduced while maintaining the use quantity of auxiliary fuel at the same level as that of a conventional incineration method.Type: ApplicationFiled: April 12, 2010Publication date: August 5, 2010Applicant: Metawater Co., Ltd.Inventors: Masaki YAMADA, Tetsuya Yanase, Masayuki Yamamoto, Tomoyuki Takeshita, Kosuke Kamiya
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Patent number: 7703403Abstract: A system and method for decomposing ammonia from fly ash contaminated with ammonia is provided which includes maintaining the temperature of a bed of ammonia-contaminated fly ash at a decomposition temperature greater than 500° F. and less than 842° F. to decompose the ammonia from the fly ash. In a preferred embodiment, the ammonia-laden fly ash is maintained at a temperatures less than a lowest carbon combustion temperature at which substantial combustion of carbon in fly ash begins to occur. A preferred embodiment includes a first chamber operating at a decomposition temperature greater than 500° F. and less than 842° F. followed by a second chamber operating at a higher carbon combustion temperature for carbon burn-out.Type: GrantFiled: January 17, 2007Date of Patent: April 27, 2010Assignee: PMI Ash Technologies, LLCInventors: Vincent M. Giampa, Joseph W. Cochran