Fluidized Bed Of Noncombustible Particles Patents (Class 110/245)
  • Patent number: 6601541
    Abstract: A method of producing a calcined raw meal and of producing additional steam in an existing steam generator comprises the following steps: pulverized raw meal, hydrocarbon, primary air and secondary air are fed to a calciner system (60), wherein the raw meal is calcined in a temperature range between 850° C. and 950° C., the calcined raw meal is separated from the calciner flue gases at the exit of the calciner system, the calcined raw meal is directed through a cooler (70), in which it exchanges its heat with the secondary air, the calciner exhaust gases are directed in the gas path of the backpass of the steam generator (1) at an appropriate temperature window and are used for steam production. The raw meal consists mainly of limestone (CaCO3) and the calcined material is mainly lime (CaO). The fuel feed (4) to the steam generator (1) is reduced during introduction of the exhaust gases into its backpass.
    Type: Grant
    Filed: October 21, 2002
    Date of Patent: August 5, 2003
    Assignee: Alstom Ltd
    Inventors: Vassilios Burdis, Krzysztof Kietlinski, Enrico Malfa, Reinhard Schurian, Srivats Srinivasachar, Frank Steege, Majed Toqan
  • Patent number: 6571746
    Abstract: A method for supplying a gaseous medium to a fluidized bed boiler through several pipes of a pipe grate. An active area of the grate is adjusted with a pipe-specific control included in at least some of the pipes of the pipe grate. A supply of gaseous medium to the pipe grate takes place in the active area. The active area of the grate is reduced by forming at least one inactive bed area that is out of use.
    Type: Grant
    Filed: June 21, 2001
    Date of Patent: June 3, 2003
    Assignee: Kvaerner Pulping Oy
    Inventor: Jouni Kinni
  • Publication number: 20030059735
    Abstract: A method of producing a calcined raw meal and of producing additional steam in an existing steam generator comprises the following steps: pulverized raw meal, hydrocarbon, primary air and secondary air are fed to a calciner system (60), wherein the raw meal is calcined in a temperature range between 850 ° C. and 950 ° C., the calcined raw meal is separated from the calciner flue gases at the exit of the calciner system, the calcined raw meal is directed through a cooler (70), in which it exchanges its heat with the secondary air, the calciner exhaust gases are directed in the gas path of the backpass of the steam generator (1) at an appropriate temperature window and are used for steam production. The raw meal consists mainly of limestone (CaCO3) and the calcined material is mainly lime (CaO). The fuel feed (4) to the steam generator (1) is reduced during introduction of the exhaust gases into its backpass.
    Type: Application
    Filed: October 21, 2002
    Publication date: March 27, 2003
    Inventors: Vassilios Burdis, Krzysztof Kietlinski, Enrico Malfa, Reinhard Schurian, Srivats Srinivasachar, Frank Steeze, Majed Togan
  • Patent number: 6532905
    Abstract: A circulating fluidized bed (CFB) boiler has one or more bubbling fluidized bed enclosures containing heating surfaces and located within a lower portion of the CFB boiler to provide a compact, efficient design with a reduced footprint area. The heating surfaces are provided within the bubbling fluidized bed located above a CFB grid and/or in a moving packed bed below the CFB grid inside the lower portion of the CFB boiler. Solids in the bubbling fluidized bed are maintained in a slow bubbling fluidized bed state by separately controlled fluidization gas supplies. Separately controlled fluidization gas is used to control bed level in the bubbling fluidized beds or to control the throughput of solids through the bubbling fluidized beds. Solids ejected from the bubbling fluidized beds can be returned directly into the surrounding CFB environment of the CFB boiler, or purged from the system for disposal or recycle back into the CFB.
    Type: Grant
    Filed: July 17, 2001
    Date of Patent: March 18, 2003
    Assignee: The Babcock & Wilcox Company
    Inventors: Felix Belin, Mikhail Maryamchik, Sundara M. Kavidass, David J. Walker, Donald L. Wietzke
  • Publication number: 20030015150
    Abstract: A circulating fluidized bed (CFB) boiler has one or more bubbling fluidized bed enclosures containing heating surfaces and located within a lower portion of the CFB boiler to provide a compact, efficient design with a reduced footprint area. The heating surfaces are provided within the bubbling fluidized bed located above a CFB grid and/or in a moving packed bed below the CFB grid inside the lower portion of the CFB boiler. Solids in the bubbling fluidized bed are maintained in a slow bubbling fluidized bed state by separately controlled fluidization gas supplies. Separately controlled fluidization gas is used to control bed level in the bubbling fluidized beds or to control the throughput of solids through the bubbling fluidized beds. Solids ejected from the bubbling fluidized beds can be returned directly into the surrounding CFB environment of the CFB boiler, or purged from the system for disposal or recycle back into the CFB.
    Type: Application
    Filed: July 17, 2001
    Publication date: January 23, 2003
    Inventors: Felix Belin, Mikhail Maryamchik, Sundara M. Kavidass, David J. Walker, Donald L. Wietzke
  • Publication number: 20030010268
    Abstract: The invention relates to a method of regulating a roasting furnace in fluidized bed roasting. Part of the roasting furnace grate is separated off into a separate grate section, known as the overflow grate, where the nozzles and the amount of roasting gas blown through them can be regulated independently of the main grate. It is advantageous to position the separately regulated grate in the section of the furnace where the overflow aperture is located.
    Type: Application
    Filed: August 27, 2002
    Publication date: January 16, 2003
    Inventor: Heikki Siirila
  • Patent number: 6494153
    Abstract: An improved method of burning low sulfur coal in order to power gas turbines using unmixed combustion that ensures virtually complete oxidation of the coal, with the sulfur content of the coal being recovered as elemental sulfur for use as recycle in the unmixed combustion process. An unmixed combustion catalyst is circulated between two fluid bed reactors and becomes reduced by low sulfur coal in the first fluid bed reactor and oxidized by air in the second fluid bed reactor. The first reactor produces carbon-containing fly ash which is then separated and contacted with gases containing SO2 from the first fluid bed reactor to produce CO2, CO, H2S, COS, CS2, and elemental sulfur. The elemental sulfur is separated and a portion thereof recycled back to the first fluid bed reactor.
    Type: Grant
    Filed: July 31, 2001
    Date of Patent: December 17, 2002
    Assignee: General Electric Co.
    Inventor: Richard K. Lyon
  • Publication number: 20020174812
    Abstract: A downdraft gasifier has a gas producer. The gas producer includes an introducing portion provided in an upper portion for introducing solid biomass fuel 4, an air inlet 17 provided in a central portion, a fire grate 14 provided in a lower portion, and a product gas delivery portion provided below the fire grate. In this gasifier, there are provided fire-proofball laid layers in which a plurality of metal balls 15 are disposed in layers on the fire grate substantially uniform, and a preheating unit (such as a burner) for preheating the fire-proof balls. The metal balls 15 are preheated in advance to a predetermined temperature ranging from 500° C. to 800° C. before the solid biomass fuel is introduced into the producer. After that, the solid biomass fuel 4 is introduced into the producer, and gas produced in the producer is delivered from a portion below the fire grate.
    Type: Application
    Filed: March 26, 2002
    Publication date: November 28, 2002
    Applicant: Fuji Electric Co., Ltd.
    Inventors: Kouzou Shionoya, Yasuyuki Nemoto, Banryu Hosokawa, Tatsuo Tohyama, Naomi Makise, Nariharu Kitao, Mikio Kurosaki, Kazuaki Koshi, Sueo Syudo, Tetsuichiro Hosokawa
  • Patent number: 6481385
    Abstract: A solid fuel fluidized-bed steam generator in which a pair of combustion chambers straddle a heat-exchange chamber of rectangular configuration in a row and have one or more gas/solids separators connected to the combustion chambers at the tops thereof and lines which deliver gas from the separators to the heat-exchange chamber. The heat-exchange chamber has a plurality of heat-exchange elements for indirect heat exchange between hot gas and a cooling fluid, for example water, which is converted to steam.
    Type: Grant
    Filed: November 17, 2000
    Date of Patent: November 19, 2002
    Assignee: Metallgesellschaft Aktiengesellschaft
    Inventors: Peter Gummel, Werner-Friedrich Staab
  • Patent number: 6467438
    Abstract: A circulating fluidized bed reactor is provided, based on a multi-inlet cyclone, comprising an elongated riser channel (5; 25), which has a lower portion (4; 24) and an upper portion, whereby solid matter and fluidization gas can be fed into the riser through the lower portion (4; 24). In the upper portion of the riser channel, there is a multi-inlet cyclone comprising a separation chamber (7; 27), with a set of guide vanes (6; 26), a central tube (8; 28) connected to the separation chamber, an outlet (11; 31) and a return channel (10; 30). The set of guide vanes (6; 26) of the multi-inlet cyclone, the cyclone chamber (7; 27) and the central tube (8; 28) are annularly fitted about the riser channel (5; 25). The configuration of the circulating fluidized bed reactor allows for advantageous flow dynamics and the reactor may be used as a dryer or steam boiler.
    Type: Grant
    Filed: May 22, 2000
    Date of Patent: October 22, 2002
    Assignee: Einco Oy
    Inventor: Seppo Ruottu
  • Patent number: 6460472
    Abstract: A fluidized bed material including mineral particles of a gabbro class or darker rock type. The rock type includes several minerals and having a quartz content of 5 wt-% or less. The particles are made by comminuting a gabbro class or darker rock type. A fluidized bed process including performing a reaction or a processing of a material in a fludized bed reaction in connection with the fluidization of a fluidized bed material, wherein the fludization bed material includes particles of the gabbro class or darker rock type.
    Type: Grant
    Filed: October 26, 2000
    Date of Patent: October 8, 2002
    Assignee: Kvaerner Pulping Oy
    Inventor: Jaani Silvennoinen
  • Patent number: 6457425
    Abstract: A system for combustion and removal of residual carbon within fly ash particles in which the fly ash particles are fed into a particulate bed within a reactor chamber. The fly ash particles are subjected to heat and motive air such that as the fly ash particles pass through the particulate bed, they are heated to a sufficient temperature to cause the combustion of the residual carbon within the particles. The fly ash particles thereafter are conveyed in a dilute phase for further combustion through the reactor chamber away from the particulate bed and exhausted to an ash capture. The fly ash is then separated from the exhaust air that conveys the ash in its dilute phase with the air being further exhausted and the captured fly ash particles being fed to a feed accumulator for re-injection to the reactor chamber or discharge for further processing.
    Type: Grant
    Filed: November 2, 2000
    Date of Patent: October 1, 2002
    Assignee: Consolidated Engineering Company, Inc.
    Inventors: Paul M. Crafton, James L. Lewis, William L. Thome
  • Patent number: 6418866
    Abstract: The objective of the present invention is to provide a fluidized bed incinerator which will increase the thermal capacity of the freeboard to respond to fluctuations of the load imposed by waste matter such as sludge or garbage with a high moisture content; which would absorb local and momentary temperature spikes due to load fluctuations or variations in the characteristics of the waste material.
    Type: Grant
    Filed: April 25, 2000
    Date of Patent: July 16, 2002
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Yoshihito Shimizu, Hiroki Honda, Masao Takuma, Toshihisa Goda, Shiro Sasatani
  • Patent number: 6389995
    Abstract: A method of combustion and a combustion plant in which absorbent is regenerated is described herein. During the combustion of a fuel in a combustion chamber enclosing a fluidized bed, a fuel and an absorbent are supplied to the fluidized bed. The combustion gases generated during the combustion are collected and purified in a separating member by separation of solid material from the combustion gases. The separated solid material is recirculated to the fluidized bed through a channel, and a gaseous medium is supplied in a controlled manner to the separated solid material present in the channel in order to displace the combustion gases and provide a chemical reaction.
    Type: Grant
    Filed: December 21, 1998
    Date of Patent: May 21, 2002
    Assignee: ABB Carbon AB
    Inventors: Christopher Adams, Jim Anderson, Mats Andersson, Roine Brännström, John Weatherby
  • Publication number: 20020043221
    Abstract: The present invention relates to an arrangement for introducing black liquor into a furnace of a recovery boiler, said arrangement comprising an elongated tube having an interior surface and an exterior surface, through which tube the black liquor being fed into the furnace is supplied, whereby the black liquor is taken into contact with said interior surface prior to being sprayed into the furnace. The interior surface of said elongated tube is provided with heat transfer elements and surfaces, such as fins or grooves. The heat transfer element or surface increases the heat conductivity between the tube and the black liquor above the conductivity achieved with a normal tube passage.
    Type: Application
    Filed: October 17, 2001
    Publication date: April 18, 2002
    Inventors: Antti Hytonen, Pentti Piilonen, Esa Vakkilainen
  • Patent number: 6349658
    Abstract: An improved auger combustor for the incineration of refuse featuring, in its preferred embodiment, a granular substrate formed as a fluidized bed by underfire air and composed of particulate material with pollution abatement properties, an auger with expandable flights, a post combustor treatment zone comprised of particulate material with pollution abatement properties suspended in the gas stream exiting the auger combustor chamber; and in alternate embodiments, also including the ability to insert combustible fuel gases from the bottom of the combustor chamber, particularly at the input end of the combustor chamber, and/or the volumetric expansion of the combustor chamber from the input to the output end as a means of increasing retention time for gases released by the burning of refuse in the combustor chamber.
    Type: Grant
    Filed: April 19, 2000
    Date of Patent: February 26, 2002
    Assignee: Environmental Improvement Systems, Inc.
    Inventor: Robert C. Tyer
  • Patent number: 6350288
    Abstract: A combustion method and apparatus in which combustible matter, e.g., waste matter, coal, etc., is gasified to produce a combustible gas containing a sufficiently large amount of combustible component to melt the ash by its own heat. A fluidized-bed furnace (2) has an approximately circular horizontal cross-sectional configuration. A moving bed (9), in which a fluidized medium settles and diffuses, is formed in the central portion of the furnace, and a fluidized bed (10), in which the fluidized medium is actively fluidized, is formed in the peripheral portion in the furnace. The fluidized medium is turned over to the upper part of the moving bed (9) from the upper part of the fluidized bed (10), thus circulating through the two beds. Combustible matter (11) is cast into the upper part of the moving bed (9) and gasified to form a combustible gas while circulating, together with the fluidized medium.
    Type: Grant
    Filed: November 17, 1998
    Date of Patent: February 26, 2002
    Assignee: Ebara Corporation
    Inventors: Yoshio Hirayama, Takahiro Oshita, Chikashi Tame, Shuichi Nagato, Tetsuhisa Hirose, Norihisa Miyoshi, Seiichiro Toyoda, Shugo Hosoda, Shosaku Fujinami, Kazuo Takano
  • Patent number: 6318088
    Abstract: In an improved system for recovering heat from a combustion gas produced by burning wastes, the combustion gas or combustible gas produced by partial burning of the wastes subjected to dust filtration in a temperature range of 450-650° C. at a filtration velocity of 1-5 cm/sec under a pressure of from −5 kPa (gage) to 5 MPa before heat recovery is effected. The dust filtration is preferably performed using a filter medium which may or may not support a denitration catalyst. Heat recovery is preferably effected using a steam superheater. The dust-free gas may partly or wholly be reburnt with or without an auxiliary fuel to a sufficiently high temperature to permit heat recovery. The combustion furnace may be a gasifying furnace which, in turn, may be combined with a melting furnace.
    Type: Grant
    Filed: August 24, 1999
    Date of Patent: November 20, 2001
    Assignee: Ebara Corporation
    Inventors: Norihisa Miyoshi, Shosaku Fujinami, Tetsuhisa Hirose, Masaaki Irie, Kazuo Takano, Takahiro Oshita
  • Publication number: 20010038989
    Abstract: In order to create, for cement clinker production lines, a calcinator that is connected upstream from the rotary tubular kiln and is equipped with two firings, which enables on the one hand a high-grade calcinated raw meal and on the other hand an exhaust gas with very low NOx emissions, as well as a burning that is as complete as possible of remaining CO-containing NOx reduction zones, it is provided that a combustion point with sub-stoichiometric fuel combustion be arranged both in the rotary kiln exhaust gas ascending line and also in the cooler outgoing air line which form a first and section portion, respectively, of the calcinator and that downstream in a flow direction of the suspension, additional combustion air discharges into the calcinator which combustion air is branched off from the tertiary air line coming from the clinker cooler via at least one branch line.
    Type: Application
    Filed: February 22, 2001
    Publication date: November 8, 2001
    Inventors: Hubert Ramesohl, Michael Brachthauser, Andreas Hand, Stephan Kuhnke
  • Patent number: 6305330
    Abstract: A top-supported circulating fluidized bed boiler system includes a furnace, having sidewalls of a tube wall construction, for combusting fuel and producing combustion products, a particle separator, connected to the furnace, for separating particles from the combustion products from the furnace, an external, preferably non-cooled, heat exchange chamber connected to the particle separator for removing heat from the combustion products, a return duct, connected to the heat exchange chamber, for returning particles separated by the separator to the furnace, a rigid support construction for supporting elements of the system, and a suspension arrangement for suspending the heat exchange chamber from the rigid support construction. The suspension arrangement includes, for preferably 60% or more of its length, at least one of steam tubes and water tubes at a temperature of about 300 to about 550° C.
    Type: Grant
    Filed: March 3, 2000
    Date of Patent: October 23, 2001
    Assignee: Foster Wheeler Corporation
    Inventor: Scott Darling
  • Patent number: 6301896
    Abstract: In an improved system for recovering heat from a combustion gas produced by burning wastes, the combustion gas or combustible gas produced by partial burning of the wastes subjected to dust filtration in a temperature range of 450-650° C. at a filtration velocity of 1-5 cm/sec under a pressure of from −5 kPa (gage) to 5 MPa before heat recovery is effected. The dust filtration is preferably performed using a filter medium which may or may not support a denitration catalyst. Heat recovery is preferably effected using a steam superheater. The dust-free gas may partly or wholly be reburnt with or without an auxiliary fuel to a sufficiently high temperature to permit heat recovery. The combustion furnace may be a gasifying furnace which, in turn, may be combined with a melting furnace.
    Type: Grant
    Filed: August 24, 1999
    Date of Patent: October 16, 2001
    Assignee: Ebara Corporation
    Inventors: Norihisa Miyoshi, Shosaku Fujinami, Tetsuhisa Hirose, Masaaki Irie, Kazuo Takano, Takahiro Oshita
  • Patent number: 6298666
    Abstract: In an improved system for recovering heat from a combustion gas produced by burning wastes, the combustion gas or combustible gas produced by partial burning of the wastes subjected to dust filtration in a temperature range of 450-650° C. at a filtration velocity of 1-5 cm/sec under a pressure of from −5 kPa (gage) to 5 MPa before heat recovery is effected. The dust filtration is preferably performed using a filter medium which may or may not support a denitration catalyst. Heat recovery is preferably effected using a steam superheater. The dust-free gas may partly or wholly be reburnt with or without an auxiliary fuel to a sufficiently high temperature to permit heat recovery. The combustion furnace may be a gasifying furnace which, in turn, may be combined with a melting furnace.
    Type: Grant
    Filed: August 24, 1999
    Date of Patent: October 9, 2001
    Assignee: Ebara Corporation
    Inventors: Norihisa Miyoshi, Shosaku Fujinami, Tetsuhisa Hirose, Masaaki Irie, Kazuo Takano, Takahiro Oshita
  • Patent number: 6293209
    Abstract: A process for treating a raw material containing aluminum or a similar metal melting at a low temperature and organic matter, including metal separation, particularly intended for the treatment of liquid container rejects consisting of aluminum foil, polymer material and possible fibre residues in order to recover the aluminum and to utilise the organic matter as a fuel. The raw material is introduced in a bubbling fluidised bed, where the organic matter is gasified at a temperature higher than the melting point of the metal present. The gas removed from the fluidised bed and the entrained metal are subsequently cooled to a temperature below the melting point of metal by admixing a cooling medium such as water in the gas flow. The solid metal particles are eventually separated from the gas e.g. with a cyclone and the gas flow is possibly filtered before combustion.
    Type: Grant
    Filed: September 8, 1999
    Date of Patent: September 25, 2001
    Assignee: Valtion Teknillinen Tutkimuskeskus
    Inventors: Matti Nieminen, Esa Kurkela
  • Patent number: 6286443
    Abstract: The present invention relates to a method for treating combustibles by slagging combustion, such as municipal wastes, plastic wastes, sewage sludges, or automobile wastes. Combustibles and oxygen-containing gas are supplied to a slagging combustion furnace (3), and the combustibles are partially oxidized under a reducing atmosphere in a primary combustion chamber (8) to obtain combustible gas and convert ash content in the combustibles into molten slag which is discharged from a slag separation chamber (10), and then the combustible gas is completely combusted in a secondary combustion chamber (9) by supplying oxygen-containing gas.
    Type: Grant
    Filed: February 10, 2000
    Date of Patent: September 11, 2001
    Assignee: Ebara Corporation
    Inventors: Shosaku Fujinami, Tetsuhisa Hirose, Takahiro Oshita
  • Patent number: 6283048
    Abstract: The present invention relates to a swirling-type melting furnace for gasifying combustible wastes and/or coal, and a method of gasifying wastes by the swirling-type melting furnace. In the swirling-type melting furnace (5), gaseous materials supplied to a combustion chamber (6) form a swirling flow which includes an outer swirling flow primarily containing particulate combustibles and an inner swirling flow primarily containing gaseous combustibles. Oxygen is supplied through an inner wall of the combustion chamber (6) to the outer swirling flow primarily containing the particulate combustibles for thereby accelerating gasification of the particulate combustibles.
    Type: Grant
    Filed: November 1, 2000
    Date of Patent: September 4, 2001
    Assignees: Ebara Corporation, Ube Industries, Ltd.
    Inventors: Shosaku Fujinami, Shuichi Nagato, Takahiro Oshita, Shinichirou Chiba, Osamu Kameda, Toshio Fukuda, Yoshio Kosaka
  • Patent number: 6276306
    Abstract: An apparatus (10) for recovering hydrocarbons or other volatile material from granular solids includes an infeed conveyor (20) that moves the mud, containing a mixture of particulate solids and hydrocarbons, into the fluid bed (40). The fluid bed fluidizes the mud; i.e. transforms the mud from a first condition wherein it is a mass having a consistency with elements of similarity with oatmeal, to a second condition wherein it is a mass of swirling particles. Some of the particles leave the fluid bed through a slide gate at the bottom. Other particles, gas and the hydrocarbons leave the fluid bed through an opening at the top, and are transferred to one or more cyclones (60). In the cyclones, the rapid circular motion of the gas, hydrocarbons and particles results in the particles hitting the inside surface of the cyclone, sliding downwardly, and leaving the cyclone through a slide gate.
    Type: Grant
    Filed: August 3, 2000
    Date of Patent: August 21, 2001
    Inventors: Michael L. Murphy, James M Scranton, Ronald A Siverson, Michael K. Kologi
  • Patent number: 6269778
    Abstract: A CFB furnace or reactor unit is provided having enhanced circulation of the reagents finest particles. The improved circulation is achieved by recycling gas having entrained fine particles from a solids collection hopper connected to the solids separator back into the reactor. A system of one or more conduits connects the upper portion of the solids collection hopper with the reactor. The conduit system is equipped with means for recycling gas from the hopper to the reactor. The invention is an inexpensive system which permits recycling of the finest particles that would otherwise be carried over with the gas flow exiting the separator.
    Type: Grant
    Filed: December 17, 1999
    Date of Patent: August 7, 2001
    Assignee: The Babcock & Wilcox Company
    Inventors: Gary L. Anderson, Mikhail Maryamchik, Donald L. Wietzke
  • Patent number: 6263837
    Abstract: A grate construction for a fluidized bed boiler, the boiler including a furnace defined by substantially vertical walls in which a fluidized bed of solid particles is maintained, a windbox under the furnace in the lower part of the boiler, a grate construction being positioned between the furnace and the windbox and forming an upper surface of the windbox, for suspending the fluidized bed in the furnace and an outlet duct for withdrawing from the boiler solid material removed from the grate. The grate construction includes a device for distributing fluidizing air or other equivalent gas from the windbox into the furnace and a device for removing coarse solids from the grate construction.
    Type: Grant
    Filed: March 9, 2000
    Date of Patent: July 24, 2001
    Assignee: Foster Wheeler Energia Oy
    Inventors: Pekka Utunen, Pekka Lehtonen
  • Patent number: 6260492
    Abstract: A method of combustion in a pressurized, fluidized bed and in the freeboard thereof. The combustion method is further characterized by the recirculation of solid sulfur absorbing materials. A gas channel, designed so as to prevent fluidizing gas from entering the channel from below, is provided such that it opens to the freeboard and to a separating member which separates particulate matter from the combustion gasses.
    Type: Grant
    Filed: December 22, 1998
    Date of Patent: July 17, 2001
    Assignee: ABB Carbon AB
    Inventors: Christopher Adams, Jim Anderson, Mats Andersson, Roine Brännström, John Weatherby
  • Publication number: 20010006769
    Abstract: The method is applicable to a combustion system of the circulating fluidized bed type which system includes a hearth and a cyclone, and operates using fuel that is inserted into the bottom of the hearth, where a reducing atmosphere is created and where the fuel undergoes pyrolysis with separation into two phases, namely a solid phase made up of grains of coke, and a gaseous phase containing volatile matter. Provision is made for a primary air injection, secondary air injections, and a late air injection to be performed at different levels. The late air injected between the top of the hearth and the inlet of the cyclone is used to increase the efficiency with which the cyclone collects the particles that reach the top of the hearth unburnt, and thus to increase the combustion efficiency of the system. The system includes air injection means making it possible to implement the method.
    Type: Application
    Filed: December 13, 2000
    Publication date: July 5, 2001
    Inventors: Francois Malaubier, Patrick Duche
  • Publication number: 20010004516
    Abstract: In a combustion installation for burning a fuel, which installation includes a hearth operating as a circulating fluidized bed, and in which installation at least a fraction of the flow of solid particles resulting from the combustion of the fuel in the hearth is returned to the hearth via a heat exchanger operating as a fluidized bed, the method of decreasing nitrogen oxide emissions consisting in the heat exchanger being fed with a fluidization gas which is considerably poorer in oxygen than air.
    Type: Application
    Filed: December 19, 2000
    Publication date: June 21, 2001
    Inventors: Francois Malaubier, Eugene Guilleux
  • Patent number: 6230664
    Abstract: A method and an arrangement for supplying air to a fluidized bed boiler are disclosed. In the method, the air is supplied from all comers of the fluidized bed boiler substantially parallel to two opposite walls and from the middle of said walls toward the center of the fluidized bed boiler whereby the air flows cause the formation of four vortexes in the fluidized bed boiler. The arrangement comprises nozzles that blow air jets towards each other parallel to the opposite walls of the fluidized bed boiler and nozzles in the middle of the walls arranged to blow air toward the center of the fluidized bed boiler.
    Type: Grant
    Filed: August 5, 1999
    Date of Patent: May 15, 2001
    Assignee: Kvaerner Pulping Oy
    Inventors: Kauko Janka, Matti Ylitalo, Tuomo Ruohola
  • Patent number: 6220189
    Abstract: A rotatable fluidised bed incinerator comprises a rotatable combustion chamber, a means for rotating the combustion chamber, a means for introducing combustible material into the combustion chamber, and a means for introducing a gas into the combustion chamber to create a fluidised bed within the chamber. A flow area of the combustion chamber remains substantially constant or increases with decreasing chamber radius.
    Type: Grant
    Filed: June 14, 1999
    Date of Patent: April 24, 2001
    Assignee: The University of Sheffield
    Inventor: Joshua Swithenbank
  • Patent number: 6213764
    Abstract: Waste tires are disposed of in a cement-manufacturing or other mineral-burning process by introducing the tires into the hot gas stream at at least one point between the mineral-inlet end of a rotary kiln and the lowermost cyclone of an associated preheater system, e.g. into the gas stream within a precalciner vessel or riser duct, the tires being maintained in contact with the hot gas for a sufficient period to effect at least partial combustion of the tires. As an alternative, the tires may be introduced into a Lepol grate preheater.
    Type: Grant
    Filed: October 19, 1999
    Date of Patent: April 10, 2001
    Assignee: Blue Circle Industries PLC
    Inventor: Lawrence Paul Evans
  • Patent number: 6213033
    Abstract: The present invention relates to a method for treating water material containing hydrocarbon, wherein the waste material is supplied in a reactor, gas containing oxygen is supplied in the reactor, said substances are combusted to form gaseous combustion products and solid residue and said solid residue is discharged from the reactor. The gas containing oxygen is supplied continuously in the reactor in amounts insufficient for complete oxidation of the waste material, said gas containing oxygen is supplied so as to pass it through a layer of said solid residue and the gaseous combustion products are passed through a layer of untreated waste material to form a product gas containing hydrocarbons and droplets of liquid hydrocarbons.
    Type: Grant
    Filed: April 21, 1999
    Date of Patent: April 10, 2001
    Assignee: Fioter Oy
    Inventors: Georgi Manelis, Victor Foursov, Galina Yakovleva, Sergei Glazov, Lev Stesik, Evgeni Poliantchik, Nikolai Alkov
  • Patent number: 6202576
    Abstract: In a process for recycling fine-particle solids (4) discharged from a reactor vessel (1) at a discharging position of the reactor vessel (1) by means of a gas, at a recycling position (16) of the reactor vessel (1), the solids (4) are separated in a solids separator (3) and subsequently collected in a collecting vessel (8) and from the same are recycled into the reactor vessel (1) by means of a conveying gas. To enhance the operation of the solids separator (3), but without causing an additional load on the reactor vessel (1), an additional gas stream (23) independent of the gas stream in the reactor vessel is conducted through the solids separator (3) in a circuit, in the direction of flow of the solids (4).
    Type: Grant
    Filed: May 1, 1998
    Date of Patent: March 20, 2001
    Assignee: Deutsche Voest-Alpine Industrieanlagenbau GmbH
    Inventors: Michael Nagl, Johannes Schenk, Josef Stockinger
  • Patent number: 6190429
    Abstract: A method and apparatus for treating wastes by gasification recovers useful resources including energy, valuables such as metals, and gases for use as synthesis gas for chemical industries or fuel. The wastes are gasified in a fluidized-bed reactor at a relatively low temperature. Gaseous material and char produced in the fluidized-bed reactor are introduced into a high-temperature combustor, and low calorific gas or medium calorific gas is produced in the high-temperature combustor at a relatively high temperature. The fluidized-bed reactor preferably is a revolving flow-type fluidized-bed reactor. The high-temperature combustor preferably is a swirling-type high-temperature combustor.
    Type: Grant
    Filed: February 23, 1999
    Date of Patent: February 20, 2001
    Assignee: Ebara Corporation
    Inventors: Hiroyuki Fujimura, Shosaku Fujinami, Tetsuhisa Hirose, Takahiro Oshita, Masaaki Irie, Kazuo Takano
  • Patent number: 6161490
    Abstract: The present invention relates to a swirling-type melting furnace for gasifying combustible wastes and/or coal, and a method of gasifying wastes by the swirling-type melting furnace. In the swirling-type melting furnace (5), gaseous materials supplied to a combustion chamber (6) form a swirling flow which includes an outer swirling flow primarily containing particulate combustibles and an inner swirling flow primarily containing gaseous combustibles. Oxygen is supplied through an inner wall of the combustion chamber (6) to the outer swirling flow primarily containing the particulate combustibles for thereby accelerating gasification of the particulate combustibles.
    Type: Grant
    Filed: April 15, 1999
    Date of Patent: December 19, 2000
    Assignees: Ebara Corporation, Ube Industries, Ltd.
    Inventors: Shosaku Fujinami, Shuichi Nagato, Takahiro Oshita, Shinichirou Chiba, Osamu Kameda, Toshio Fukuda, Yoshio Kosaka
  • Patent number: 6133499
    Abstract: According to the present invention, boiler water is pressurized so that its boiling point is set at approximately 200.degree. C. to 320.degree. C. The boiler water is heated in at least two stages. Thermal energy of gases containing chlorine compounds is used to heat the water to its boiling point. Thermal energy of gases which do not contain chlorine compounds is used to heat the water from its boiling point until superheated steam of a given temperature is generated. The heating which uses the thermal energy of gases containing chlorine compounds is accomplished using the thermal energy from the combustion of pyrolysis gases obtained from a pyrolysis means in which waste material is supplied into a chamber containing a fluidized bed medium which has been heated to at least 300.degree. C., and a pyrolytic reaction is induced.
    Type: Grant
    Filed: January 12, 1998
    Date of Patent: October 17, 2000
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Hirotoshi Horizoe, Yoshihito Shimizu, Jun Sato, Shizuo Yasuda, Yuji Kaihara, Yoshimasa Kawami
  • Patent number: 6119607
    Abstract: The process is conducted in an incinerator installation comprising i) a generally vertical, cylindrical riser pipe, ii) a vertically extending annular chamber surrounding the riser pipe and containing a fluidized bed of granular inert material, and iii) a burner for producing an upwardly extending flame in the lower portion of the riser pipe. Granular solid waste is supplied at a constant flow rate to the bed, directly or through the burner. Granular solid waste and bed material is transferred from the lower portion of the annular chamber to the lower portion of the riser pipe directly in the flame. The flame burns the granular solid waste, heats the inside of the riser pipe to a temperature greater than or equal to 900.degree. C.
    Type: Grant
    Filed: May 9, 1997
    Date of Patent: September 19, 2000
    Assignee: Corporation de l'Ecole Polytechnique
    Inventors: Christophe Guy, Robert Legros, Jamal Chaouki, Rene-Jean Lavallee, Luc Bussac, Luc Mauillon, Lukanda Mukadi
  • Patent number: 6116169
    Abstract: In an improved system for recovering heat from a combustion gas produced by burning wastes, the combustion gas or combustible gas produced by partial burning of the wastes subjected to dust filtration in a temperature range of 450-650.degree. C. at a filtration velocity of 1-5 cm/sec under a pressure of from -5 kPa (gage) to 5 MPa before heat recovery is effected. The dust filtration is preferably performed using a filter medium which may or may not support a denitration catalyst. Heat recovery is preferably effected using a steam superheater. The dust-free gas may partly or wholly be reburnt with or without an auxiliary fuel to a sufficiently high temperature to permit heat recovery. The combustion furnace may be a gasifying furnace which, in turn, may be combined with a melting furnace.
    Type: Grant
    Filed: December 16, 1998
    Date of Patent: September 12, 2000
    Assignee: Ebara Corporation
    Inventors: Norihisa Miyoshi, Shosaku Fujinami, Tetsuhisa Hirose, Masaaki Irie, Kazuo Takano, Takahiro Oshita
  • Patent number: 6109342
    Abstract: Heat exchanger, consisting of a reservoir, having upwardly directed tubes that are flowed through by a liquid to be heated and by fluidized bed particles for cleaning the tubes internally. Connected to the reservoir is an external downcomer (2) for receiving fluidized bed particles coming from the top box (21) of the reservoir and to be conveyed again to the bottom box (25) of the reservoir. Provided in the downcomer (2) is an inner tube (1) of smaller diameter, which is open at its bottom end (5) and provided, directly below the closed top end (9), with openings (8) for effecting a circulation flow in the downcomer (2).
    Type: Grant
    Filed: March 11, 1998
    Date of Patent: August 29, 2000
    Assignee: Klarex Beheer B.V.
    Inventor: Dick Gerrit Klaren
  • Patent number: 6098553
    Abstract: An arrangement for converting a conventional oil boiler to a boiler with moist, granular and solid fuel, utilizes a fuel combustion gas dryer connected to the combustion gas line of the boiler, and a solid fuel combustion device to replace the oil burner. The combustion gas dryer is a so-called circulating fluidized bed (CFB) dryer together with a particle separator and a combustion gas center tap has been fitted into the oil boiler, through which center tap hot combustion gas has been set to be mixed with combustion gases of the normal outlet in the desired proportion in order to regulate the temperature of the drying gas of the dryer. The combustion devices may include a cyclone burner.
    Type: Grant
    Filed: March 29, 1999
    Date of Patent: August 8, 2000
    Assignee: Vapo Oy
    Inventors: Mauno Oksanen, Markku Miettinen, Markku Pyykkonen, Kari Pajunen
  • Patent number: 6099301
    Abstract: Feed apparatus for treating and feeding lumpy or granular material to a smelting furnace, which apparatus contains a plurality of silos or sub-silos in which said material is contacted with a gas. The silo or sub-silo contains a cone-shaped gas distributor located in the middle of the bottom portion of the silo. The gas distribution cone has a number of gas nozzles, preferably between 100 and 500 gas nozzles.
    Type: Grant
    Filed: May 26, 1999
    Date of Patent: August 8, 2000
    Assignee: Outokumpu Oyj
    Inventors: Matti Elias Honkaniemi, Pekka Juhani Niemela, Risto Markus Heikkila, Martti Johannes Jankkila, Launo Leo Lilja
  • Patent number: 6095095
    Abstract: A CFB reactor or combustor having an impact type primary particle separator collects solids particles from a flow of flue gas/solids and returns the collected particles along an inclined or substantially horizontal planar floor to a bottom portion of the reactor or combustor for subsequent recirculation.
    Type: Grant
    Filed: December 7, 1998
    Date of Patent: August 1, 2000
    Assignee: The Bacock & Wilcox Company
    Inventors: Kiplin C. Alexander, Felix Belin, Mikhail Maryamchik, David J. Walker
  • Patent number: 6073682
    Abstract: An apparatus for carrying out a physical and/or chemical process, such as a heat exchanger, including a reservoir in which a series of riser pipes (2) are arranged. Disposed in the reservoir (1) is a fluidized bed of granular material. The apparatus includes means for circulating the particles of the fluidized bed through the riser pipes (2), which means include a downcomer (15) arranged outside the reservoir (1), this downcomer being closed off at the bottom end by an inclined closing plate (16). Above the closing plate (16), via a bypass line (17), a part of the medium to be treated is fed to the particle bed resting on the plate (16).
    Type: Grant
    Filed: March 11, 1998
    Date of Patent: June 13, 2000
    Assignee: Klarex Beheer B.V.
    Inventor: Dick Gerrit Klaren
  • Patent number: 6067943
    Abstract: The circulating fluidized bed boiler comprises a combustion hearth and a separator cyclone interconnected by a duct which extends along a longitudinal axis and which channels a flow of particles and gas containing nitrogen oxides. It also includes means for injecting into the flow a reagent for reducing nitrogen oxides. Said means comprises at least a first injection tube disposed in a setback of the top portion of the combustion hearth which extends over the duct so as to inject the reagent along the longitudinal axis of the duct in the same direction as the flow.
    Type: Grant
    Filed: February 16, 1999
    Date of Patent: May 30, 2000
    Assignee: Alstom Energy Systems SA
    Inventors: Jean-Xavier Morin, Michel Vandycke, Corinne Beal
  • Patent number: 6058857
    Abstract: A plurality of dispersive air pipes for combustion (11) containing a plurality of dispersive air holes and projecting in a cantilever fashion from the side walls (1b, 1c) in an oblique downward direction are provided in the lower portion of a combustion zone (2b) of a furnace main unit (1) which includes an ash discharge outlet (6) formed in the base portion of the furnace main unit, and an incombustible material discharge space (12) is formed between the ends of the dispersive air pipes for combustion (11). As a result, incombustible material accumulating on the dispersive air pipes for combustion (11) is guided to the incombustible material discharge space (12) and then discharged.
    Type: Grant
    Filed: March 23, 1998
    Date of Patent: May 9, 2000
    Assignee: Hitachi Zosen Corporation
    Inventors: Seiichi Nakai, Ryozo Shiji, Takeshi Matsui, Norihiro Aoki, Yoshimasa Miura, Yusuke Okada
  • Patent number: 6058858
    Abstract: A circulating fluidized bed (CFB) reactor or combustor having an internal impact type primary particle separator which provides for internal return of all primary collected solids to a bottom portion of the reactor or combustor for subsequent recirculation without external and internal recycle conduits. The CFB reactor enclosure or furnace is provided with plural furnace outlets. This construction permits increased furnace depths and reduced furnace widths, resulting in a compact design.
    Type: Grant
    Filed: May 29, 1998
    Date of Patent: May 9, 2000
    Assignee: The Babcock & Wilcox Company
    Inventors: Felix Belin, David E. James, David J. Walker, Kiplin C. Alexander
  • Patent number: 6032591
    Abstract: A refuse recycling system which recycles municipal waste as energy, includes a shredder for shredding the waste and removing rejects via a feed pipe to a circulating fluidized bed reactor, the reactor producing flue gases. The reactor includes a side dense fluidized bed situated on the wall of the reactor which is provided with the feed pipe, the side dense fluidized bed extracting non-fluidizable heavy elements and transporting them to a coarse-particle sorter apparatus via an extraction duct disposed at a base of the side dense fluidized bed. At least a portion of the rejects from the shredder is fed into the coarse-particle sorter apparatus. The coarse-particle sorter apparatus cools the elements and extracts non-fluidizable inert matter from the elements, the remaining matter being fed back into the reactor. A module for recovering energy and for treating the flue gases output by said reactor is connected downstream from the reactor.
    Type: Grant
    Filed: January 29, 1998
    Date of Patent: March 7, 2000
    Assignee: Gec Alsthom Stein Industrie
    Inventors: Jean-Xavier Morin, Jean-Pierre Peyrelongue