Having Secondary Air Mixing Means Patents (Class 110/265)
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Publication number: 20120255471Abstract: It is an object of the present invention to provide a solar boiler system that can suppress the installation cost for a solar heat collector and significantly improve gross thermal efficiency while minimizing a rise in air temperature resulting from the collected solar heat. The solar boiler system of the present invention includes a boiler for burning fossil fuel; a primary air system for pneumatically transporting pulverized fossil fuel to a burner attached to the boiler; a secondary air system for supplying preheated air for combustion to the boiler; and a secondary air superheater provided at the secondary air system, the secondary air superheater further superheating the preheated air for combustion with solar thermal energy.Type: ApplicationFiled: April 10, 2012Publication date: October 11, 2012Applicant: Hitachi, Ltd.Inventors: Nobuyoshi MISHIMA, Takashi Sugiura, Toshihiko Sakakura
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Publication number: 20120251959Abstract: A method of feeding at least one of light, fine and moist fuel into a furnace of a circulating fluidized bed boiler. Fuel is fed into the furnace through a fuel feed and the fuel is combusted in a turbulent, circulating fluidized bed. A fuel feed area is isolated from the turbulent circulating bed by arranging the fuel feed along at least one channel arranged in a wall of the furnace. Solids of the circulating bed material are introduced onto a first grid section at the bottom of the fuel feed area. The fuel and the solids are mixed and fluidized above the grid section to form a fuel-solids mixture that flows laterally onto a second grid section and a third grid section where the mixture is fluidized. The fluidized bed material is circulated both inside and outside of the furnace. The bed material is separated from the flue gases and returned to the furnace.Type: ApplicationFiled: October 29, 2010Publication date: October 4, 2012Applicant: FOSTER WHEELER ENERGIA OYInventors: Marcin Klajny, Pertti Kinnunen
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Publication number: 20120247376Abstract: A combustion burner 1 includes a fuel nozzle 2 that injects fuel gas prepared by mixing solid fuel and primary air, secondary air nozzles 3, 4 that inject secondary air from the outer periphery of the fuel nozzle 2, and a flame holder 5 that is arranged in an opening of the fuel nozzle 2. In the combustion burner 1, the flame holder 5 has a splitting shape that widens in the flow direction of the fuel gas. When seen in cross section along a direction in which the flame holder 5 widens, the cross section passing through the central axis of the fuel nozzle 2, a maximum distance h from the central axis of the fuel nozzle 2 to the widened end of the flame holder 5 and an inside diameter r of the opening 21 of the fuel nozzle 2 satisfy h/(r/2)<0.6.Type: ApplicationFiled: March 11, 2010Publication date: October 4, 2012Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Keigo Matsumoto, Koutaro Fujimura, Kazuhiro Domoto, Toshimitsu Ichinose, Naofumi Abe, Jun Kasai
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Publication number: 20120237883Abstract: A method of feeding at least one of light, fine, volatile and moist fuel into a furnace of a circulating fluidized bed boiler. Fuel is introduced into the furnace and is combusted in the presence of a fluidized bed material to form flue gases. The fluidized bed material is circulated both inside the furnace in an internal circulation in which bed material returns along walls of the furnace down to the bottom of the furnace, and outside the furnace in an external circulation that includes at least a solids separator arranged in flow communication with the furnace. Bed material is separated from the flue gases in the separator. The flue gases are removed from the separator for further treatment. The separated bed material is returned to the furnace.Type: ApplicationFiled: October 29, 2010Publication date: September 20, 2012Applicant: FOSTER WHEELER ENERGIA OYInventors: Marcin Klajny, Kari Kauppinen, Pertti Kinnunen, Jouni Miettinen, Kari Myöhänen, Pekka Lehtonen
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Publication number: 20120210917Abstract: Burner for conveyor gas propelled particulate solid fuel, said burner comprising a burner block and an injector assembly, the injector assembly being at least partially surrounded by an injector passage of the burner block, the injector assembly comprising an inner oxygen supply pipe surrounding a fuel injector, which in turn surrounds an oxygen injector, each having a downstream end on the side of the passage outlet, the inner oxygen supply pipe having a lateral surface onto which are mounted a set of lateral primary oxygen nozzles for the injection of lateral jets of primary oxygen into the fuel injector with an injection orientation which follows a same sense of rotation around the longitudinal direction and which is directed towards the downstream end of the fuel injector, said lateral primary oxygen nozzles being positioned at a number of different distances from the downstream end of the fuel injector.Type: ApplicationFiled: October 29, 2010Publication date: August 23, 2012Inventors: Brenice Belasse, Jacques Mulon, Faustine Panier, Xavier Paubel, Remi Tsiava
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Publication number: 20120174837Abstract: A combustor assembly in a coal burning power plant includes a combustor housing that defines a combustion zone in which pulverized coal is burned, at least one burner that introduces pulverized coal into the combustion zone, and an overfire air port that injects air into the combustor housing above the combustion zone, the overfire air port being generally not movable with respect to the combustor housing. The combustor assembly further includes a nozzle assembly associated with the overfire air port. The nozzle assembly includes a flow directing structure disposed within the overfire air port, which flow directing structure is tiltable with respect to the overfire air port to effect a change in a flow direction of the air being injected into the combustor housing through the overfire air port.Type: ApplicationFiled: October 20, 2011Publication date: July 12, 2012Inventors: JIEFENG SHAN, Sergey Kaushansky
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Patent number: 8196531Abstract: Disclosed is a burner for oxidant gasification of pulverized fuels under high pressures, e.g. 80 bar, and temperatures, e.g. 1200 to 1900° C., in reactors with liquid slag removal for oxygen gasification. The individual pulverized coal supply tubes in the burner are inclined toward the burner axis in the direction of the burner mouth, are implemented equiareally from the burner inlet up to the burner outlet, and end at the burner mouth adjacent to the oxidant outlet. Owing to the pulverized fuel feeding elements being implemented right up to the burner mouth and the instantaneous entry of the pulverized coal into the rotating oxygen stream there is no longer any areal discontinuity at the dust outlet, since here the pulverized coal stream is immediately sucked into the oxidant stream. At the outlet of the media the individual pulverized coal streams merge into a single rotating pulverized coal/oxygen stream, thereby achieving an even flame spread and stabilization.Type: GrantFiled: May 6, 2008Date of Patent: June 12, 2012Assignee: Siemens AktiengesellschaftInventors: Dietmar Degenkolb, Christian Reuther, Manfred Schingnitz
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Publication number: 20120137938Abstract: A pulverized coal boiler of the present invention is structured so as to form, among upper and lower after-air nozzles, an opening serving as an outlet of the lower after-air nozzle positioned on the upstream side is formed in a rectangular shape, a cylindrical section for defining a minimum flow path area of combustion air flowing through a flow path of the after-air nozzle is installed inside of the lower after-air nozzles along the flow path of the lower after-air nozzle, and a swirl blade for giving a swirl force to the combustion air flowing through the flow path of the after-air nozzles is installed inside of the cylindrical section, and the flow path of the lower after-air nozzles is formed so that a flow path area of the flow path of the after-air nozzles through which the combustion air flows from a position where the cylindrical section is installed toward the opening of each of the lower after-air nozzles is expanded.Type: ApplicationFiled: August 3, 2010Publication date: June 7, 2012Inventors: Akihito Orii, Hirofumi Okazaki, Yusuke Ochi
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Patent number: 8176911Abstract: A method to regulate overfire air passing through an overfire air duct and entering a flue gas stream in a combustion system including: directing overfire air into an inlet of the overfire air duct, passing the overfire air through the duct and discharging the overfire air into the flue gas stream in the combustion system; adjusting a flow rate of overfire air entering the inlet using a damper adjacent the inlet, and moving the damper parallel along an axis of the overfire air duct to increase and decrease the overfire air entering the inlet, wherein the damper has an open position at which the damper is extended out of the inlet and a closed position in which the damper is substantially in the inlet and blocking air entering the inlet.Type: GrantFiled: February 23, 2010Date of Patent: May 15, 2012Assignee: General Electric CompanyInventors: Robert W. Waltz, Quang H. Nguyen
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Publication number: 20110203498Abstract: A process that uses targeted in-furnace Injection to feed a fluxing agent of the chemical family of compositions containing boron and/or alkali hydrates to either decrease heat transfer on waterwalls of utility furnaces burning solid fuels to improve steam generation, maintain steam temperature, and/or allow a protective layer of slag to form inside the barrels of cyclones on cyclone boilers burning fuels high in calcium so that the boiler can operate at a wider variety of power settings while allowing proper flow and drainage of slag from the cyclone barrels.Type: ApplicationFiled: February 23, 2011Publication date: August 25, 2011Applicant: Fuel Tech Inc.Inventors: Christopher R. Smyrniotis, Kent W. Schulz
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Patent number: 7926432Abstract: A low NOx Cyclone furnace steam generator including redesigned or modified Cyclone furnaces, air flow distribution, and new or relocated air ports maintains and/or minimizes NOx emission levels from the Cyclone furnace steam generator while minimizing Cyclone furnace and steam generator furnace tube wastage.Type: GrantFiled: February 6, 2006Date of Patent: April 19, 2011Inventors: Gerald J. Maringo, George H. Harth, III, Manvil O. Dahl, Linda P. Dahl, legal representative, Steven W. Burge, Rosemary Burge, legal representative, Mitchell W. Hopkins
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Publication number: 20110073020Abstract: An oxyfuel combustion boiler plant comprising: an air separation unit for manufacturing oxygen by separating nitrogen from air, a boiler having a burner for burning the oxygen supplied from the air separation unit and pulverized coal, and a primary system pipe for supplying the pulverized coal to the burner, an exhaust gas recirculation system pipe for supplying combustion exhaust gas discharged from the boiler to the primary system pipe, and a carbon dioxide capture unit for capturing carbon dioxide in the exhaust gas discharged from the boiler, the oxyfuel combustion boiler plant is further comprising: an oxygen supply pipe for supplying the oxygen manufactured by the air separation unit to the primary system pipe in the burner, and a pipe for supplying the combustion exhaust gas discharged from the boiler to the oxygen supply pipe, wherein an injection port of the oxygen supply pipe is disposed on an upstream side of an injection portion of the burner.Type: ApplicationFiled: September 29, 2010Publication date: March 31, 2011Applicant: Hitachi, Ltd.Inventors: Masayuki TANIGUCHI, Tsuyoshi Shibata, Yoshiharu Hayashi
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Patent number: 7913632Abstract: A method of combustion for pulverized hydrocarbonaceous fuel includes injecting a concentrated fuel and air stream into a burner, causing a low-pressure zone; directing a flow of a high-temperature combustion gas from a combustion chamber into the low-pressure zone in the burner; mixing the high-temperature combustion gas with the injected concentrated stream to heat the injected concentrated stream; injecting the heated concentrated stream from the burner to the combustion chamber, wherein the concentrated stream is rapidly devolatilized and combusted in a flame that has a fuel-rich flame zone; sensing a combustion parameter; and, based on the sensed combustion parameter, controlling combustion to achieve at least one of a desired NOx reduction and a desired distance from the burner to a flame front.Type: GrantFiled: November 22, 2005Date of Patent: March 29, 2011Assignee: Clean Combustion Technologies LLCInventors: Zhen Jia, Taofang Zeng, Xiaoguang Jia, Xing Li
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Publication number: 20110048293Abstract: In a boiler furnace having nozzles for introducing combustion media such as air and coal, nozzle tip walls that have the greatest exposure to radiant heat and hot gases are provided with arrays of air holes that allow air to flow to the exposed sides of the walls from the opposite sides in order to reduce the temperature difference between the two sides and thereby reduce thermal distortion and damage resulting from oxidation.Type: ApplicationFiled: August 26, 2009Publication date: March 3, 2011Applicant: R-V INDUSTRIES, INC.Inventor: John Grusha
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Patent number: 7896645Abstract: A system when installed in-line with a pollution source provides reduction and/or complete combustion of harmful emissions generated there from. Such emissions including (but not limited to) compounds such as oxides of nitrogen, hydrocarbons, carbon monoxide, odors, organic and inorganic particulates. The pollution source can be of any type, such as smoke from a smokestack, engine exhaust, etc. The re-burner system is of very simple construction, is extremely energy efficient and does not require any moving parts or maintenance, respectively.Type: GrantFiled: May 30, 2008Date of Patent: March 1, 2011Assignee: Universal Cleanair TechnologiesInventor: Ronald Everett Loving
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Patent number: 7832341Abstract: A method of injection and combustion control and related injection nozzles and lances are described which facilitate the merging of the combustion of fossil fuels and separately added solid biomass waste product fuels in the form of pelletized chars and fine particulates. An assembly of five concentric, annular tubes and conically shaped exit tips is used to deliver air conveyed biomass fuel as an annular stream between two higher velocity air streams, both of which converge so as to accelerate and propel the biomass fuel, and distribute it into the flame zone produced in a conventional fossil fueled boiler. The additional air required for combustion of the biomass fuel is fed to the expanding plume produced by the fuel delivery stream and adjoining air streams. A portion of the combustion air is delivered through the inside of the inner tube in sufficient volume to provide the entrainment flow produced by the expanding air streams.Type: GrantFiled: April 22, 2009Date of Patent: November 16, 2010Inventor: William Arthur Walsh, Jr.
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Publication number: 20100269741Abstract: A solid fuel burner and its combustion method suited for encouraging fuel ignition and avoiding slugging caused by combustion ash, wherein a gas of low oxygen concentration (exhaust combustion gas) is used as a carrier gas of such a low grade solid fuel as brown coal. An additional air nozzle for jetting additional air having a velocity component in the circumferential direction of a fuel nozzle is provided in the fuel nozzle, thereby encouraging mixing between the fuel and air in the fuel nozzle. Further, the amount of air supplied from the additional air nozzle is adjusted in response to the difference in combustion loads. Under light load, the amount of air supplied from the additional air nozzle is increased so as to increase the oxygen concentration of the circulating flow formed downstream of the outside of the outlet of the fuel nozzle, whereby stable combustion is ensured.Type: ApplicationFiled: July 2, 2010Publication date: October 28, 2010Applicant: BABCOCK-HITACHI K.K.Inventors: Hirofumi OKAZAKI, Kenji YAMAMOTO, Kenji KIYAMA, Kouji KURAMASHI
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Patent number: 7775791Abstract: A method for operating a fuel-fired furnace including at least one burner is provided. The method includes channeling a first fluid flow to the at least one burner at a first predetermined velocity, and channeling a second fluid flow to the at least one burner at a second predetermined velocity during a first mode of operation of the at least one burner. The second predetermined velocity is different than the first predetermined velocity.Type: GrantFiled: February 25, 2008Date of Patent: August 17, 2010Assignee: General Electric CompanyInventors: Larry William Swanson, Roy Payne
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Patent number: 7770528Abstract: A solid fuel burner and its combustion method suited for encouraging fuel ignition and avoiding slugging caused by combustion ash, wherein a gas of low oxygen concentration (exhaust combustion gas) is used as a carrier gas of such a low grade solid fuel as brown coal. An additional air nozzle for jetting additional air having a velocity component in the circumferential direction of a fuel nozzle is provided in the fuel nozzle, thereby encouraging mixing between the fuel and air in the fuel nozzle. Further, the amount of air supplied from the additional air nozzle is adjusted in response to the difference in combustion loads. Under light load, the amount of air supplied from the additional air nozzle is increased so as to increase the oxygen concentration of the circulating flow formed downstream of the outside of the outlet of the fuel nozzle, whereby stable combustion is ensured.Type: GrantFiled: December 4, 2006Date of Patent: August 10, 2010Assignee: Babcock- Hitachi K.K.Inventors: Hirofumi Okazaki, Kenji Yamamoto, Kenji Kiyama, Kouji Kuramashi
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Publication number: 20100154689Abstract: A head assembly 52, 152 for a pulverized coal nozzle includes removeable wear-resistant inserts having vanes 54, 151, 153. The vanes 54, 151, 153 may be flat or curved to direct a stream of air and pulverized solid fuel particles from the inlet port 60, 160 toward the outlet port 62, 162. The curved vanes 151, 153 curve in two dimensions to evenly distribute the stream of air and pulverized solid fuel away from the outer surfaces reducing wear and corrosion. The pipe elbow has a removable cover 70, 170 that allows for easy access. The vanes are attached to a wear-resistant replaceable liner 185 thus allowing them to be easily removed and replaced. The wear-resistant liner 185 may be made from several parts 187, 189 for ease of removal and replacement.Type: ApplicationFiled: November 2, 2009Publication date: June 24, 2010Applicant: ALSTOM TECHNOLOGY LTDInventors: Daniel J. Adam, Oliver G. Briggs, Jr., Thomas J. Campanelli, Paul M. Colson, Christopher D. Curl, Dai Q. Dau, Wendell H. Mills
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Patent number: 7739967Abstract: A pulverized solid fuel nozzle assembly 34 includes a fuel feed pipe 38 and a nozzle tip 36 pivotally secured relative to the fuel feed pipe 38. The fuel feed pipe 38 includes a generally cylindrical shell 99 having a round outlet end 102 and a bulbous protrusion 106 disposed around a perimeter of the round outlet end 102. The nozzle tip 36 includes an inner shell 40 having a round inlet end 108 arranged in concentric relationship with the round outlet end 102 of the generally cylindrical shell 99. The round inlet end 108 is disposed around the bulbous protrusion 106 for forming a seal between the inner shell 40 and the fuel feed pipe 38. The nozzle tip 36 also includes an outer shell 39 arranged in coaxial relationship with the inner shell 40, and an annular air channel 42 disposed between the inner and outer shells 40, 39. The nozzle tip 36 is pivotable about at least one axis 52, 250 for directing a stream of pulverized solid fuel from the inner shell 40.Type: GrantFiled: April 10, 2006Date of Patent: June 22, 2010Assignee: ALSTOM Technology LtdInventors: Oliver G. Briggs, Jr., Kevin E. Connolly, Kevin A. Greco, Philip H. Lafave, Galen H. Richards
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Publication number: 20100143852Abstract: A method to regulate overfire air passing through an overfire air duct and entering a flue gas stream in a combustion system including: directing overfire air into an inlet of the overfire air duct, passing the overfire air through the duct and discharging the overfire air into the flue gas stream in the combustion system; adjusting a flow rate of overfire air entering the inlet using a damper adjacent the inlet, and moving the damper parallel along an axis of the overfire air duct to increase and decrease the overfire air entering the inlet, wherein the damper has an open position at which the damper is extended out of the inlet and a closed position in which the damper is substantially in the inlet and blocking air entering the inlet.Type: ApplicationFiled: February 23, 2010Publication date: June 10, 2010Applicant: GENERAL ELECTRIC COMPANYInventors: Robert W. Waltz, Quang H. Nguyen
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Patent number: 7717701Abstract: A burner includes a first oxidant conduit to transmit a first stream of an oxidant; a solid fuel conduit having an outtake and surrounding the first oxidant conduit, thereby forming a first annulus to transmit a mixture of a transport gas and particles of a solid fuel; a second oxidant conduit surrounding the solid fuel conduit, thereby forming a second annulus to transmit a second stream of the oxidant or an other oxidant; and means for segregating the mixture proximate the outtake into a lean fraction stream and a dense fraction stream. The first stream of the oxidant exiting the first oxidant conduit combines during combustion with the lean fraction stream, thereby forming an inner combustion zone adjacent the outtake, and the second stream of the oxidant, or the other oxidant, exiting the second oxidant conduit combines during combustion with the dense fraction stream, thereby forming an outer combustion zone.Type: GrantFiled: October 24, 2006Date of Patent: May 18, 2010Assignee: Air Products and Chemicals, Inc.Inventors: Mark Daniel D'Agostini, Francis Anthony Milcetich
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Patent number: 7665408Abstract: A solid fuel burner using a low oxygen concentration gas as a transporting gas of a low grade solid fuel such as brown coal or the like and a combustion method using the solid fuel burner are provided. The solid fuel burner comprises a means for accelerating ignition of the fuel and a means for preventing slugging caused by combustion ash from occurring. Mixing of fuel and air inside a fuel nozzle 11 is accelerated by that an additional air nozzle 12 and a separator 35 for separating a flow passage are arranged in the fuel nozzle 11, and the exit of the additional air nozzle 12 is set at a position so as to overlap with the separator 35 when seeing from a direction perpendicular to a burner axis, and additional air is ejected in a direction nearly perpendicular to a flow direction of a fuel jet flowing through the fuel nozzle 11. An amount of air from the additional air nozzle 12 is varied corresponding to a combustion load.Type: GrantFiled: December 5, 2006Date of Patent: February 23, 2010Assignees: Hitachi, Ltd., Babcock-Hitachi K.K.Inventors: Hirofumi Okazaki, Masayuki Taniguchi, Toshikazu Tsumura, Yoshitaka Takahashi, Kouji Kuramashi
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Publication number: 20100024698Abstract: An initial coal feedstock comprised of primary or second coal is cleaned so as to reduce its ash content by at least about 20% in order to yield a refined coal product that produces fewer NOx emissions. The reduced NOx emissions result primarily from the ability to use less primary combustion air in order to maintain the pulverized refined coal in a suspended condition within the feeder pipes of a coal burner compared to the minimum quantity of air required to maintain pulverized coal from the initial coal feedstock in a suspended condition within the feeder pipes. Reducing the primary combustion air reduces the amount of oxygen in the primary combustion zone that would otherwise be available for converting fuel nitrogen into NOx. Instead, more of the fuel nitrogen is converted into N2. Reducing the primary combustion air also reduces the temperature of the core flame, reducing thermal NOx formation.Type: ApplicationFiled: July 30, 2008Publication date: February 4, 2010Applicant: HEADWATERS ENERGY SERVICES CORPORATIONInventors: Rafic Minkara, N. Stan Harding
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Publication number: 20100018445Abstract: A burner includes a primary air-coal mixture duct coaxially extended through a secondary air wind box, a pulverized coal separator supported within the primary air-coal mixture duct, a secondary air duct including an inner secondary air duct and an outer secondary air duct coaxially formed around the primary air-coal mixture duct, a primary air-coal mixture conical outlet coupled with the outlet of the primary air-coal mixture duct, and inner secondary air and outer conical outlets coupled with the outlets of the inner secondary air and outer secondary air ducts respectively. The conical outlets are arranged to delay the mixing time of the primary air-coal mixture and secondary air flows through the primary air-coal mixture and secondary air ducts and to prolong the residence time in the center recirculation zone under the reduction ability so as to effectively reduce the formation of NOx.Type: ApplicationFiled: July 18, 2007Publication date: January 28, 2010Applicant: HARBIN INSTITUTE OF TECHNOLOGYInventors: Zhenggi Li, Zhichao Chen, Rui Sun, Shaozeng Sun, Shaohua Wu, Ming Qin, Yunkun Qin
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Publication number: 20090297996Abstract: A fuel injector for use in a furnace causes a primary stream of a carrier gas and fuel to be mixed with heated air, oxygen or a mixture of oxygen and CO2 or re-circulated flue gas, within the injector by a secondary stream of heated air, before the primary stream exits the injector as a fuel stream and flows into a combustion zone of the furnace. The interaction of the primary stream with the heated air of the secondary stream increases stoichiometry at the center of the fuel stream exiting the injector, so as to minimize NOx creation and maximize combustion of fuel in the furnace.Type: ApplicationFiled: May 28, 2008Publication date: December 3, 2009Applicant: Advanced Burner Technologies CorporationInventors: Joel Vatsky, Jiefeng Shan
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Patent number: 7624707Abstract: An over fire air (OFA) port arrangement for a pulverized coal-fired boiler or furnace has at least one OFA port through each of the sidewalls for injecting OFA to increase residence time for each burner level. Plural OFA ports may be employed, staggered both vertically and horizontally to effectively deliver over fire air to the burner flames at the appropriate time and location to most efficiently reduce the formation of fuel NOx. OFA port configurations for both single-wall and opposed-wall fired furnaces and boilers are provided.Type: GrantFiled: January 29, 2004Date of Patent: December 1, 2009Assignee: Babcock & Wilcox Power Generation Group, Inc.Inventor: Albert D. LaRue
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Patent number: 7591648Abstract: A burner assembly includes a fuel nozzle and an air-fuel mixing cone coupled to the fuel nozzle. Fuel is discharged from the fuel nozzle into a mixing chamber formed in the air-fuel mixing cone. Air passes into the mixing chamber through openings formed in the air-fuel mixing chamber and mixes with fuel to form a combustible air-fuel mixture in the air-fuel mixing chamber.Type: GrantFiled: September 13, 2007Date of Patent: September 22, 2009Assignee: Maxon CorporationInventor: Pawel Mosiewicz
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Publication number: 20090084294Abstract: A method and apparatus for reducing NOx emissions in a coal burning furnace of a power plant without utilizing techniques downstream of the furnace, such as SCR and SNCR, is provided. In a primary combustion zone, a fuel is combusted in the presence of a first oxidant gas comprised substantially of N2, to produce a first effluent gas that include one or more NOx species. Downstream a re-burn zone is operated in a sub-stoichiometric manner, combusting a second fuel in presence of the first effluent gas and a second oxidant wherein the second oxidant gas comprises a stream of oxygen. The effluent gas from the re-burn zone is introduced to overfire airflow so as to establish a super-stoichiometric zone prior to discharged from the furnace.Type: ApplicationFiled: November 15, 2007Publication date: April 2, 2009Inventor: Hamid Sarv
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Publication number: 20080127869Abstract: A low NOx Cyclone furnace steam generator including redesigned or modified Cyclone furnaces, air flow distribution, and new or relocated air ports maintains and/or minimizes NOx emission levels from the Cyclone furnace steam generator while minimizing Cyclone furnace and steam generator furnace tube wastage.Type: ApplicationFiled: February 6, 2006Publication date: June 5, 2008Inventors: Gerald J. Maringo, George H. Harth, Manvil O. Dahl, Linda P. Dahl, Steven N. Burge, Rosemary Burge, Mitchell W. Hopkins
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Patent number: 7213522Abstract: A solid fuel burner and its combustion method suited for encouraging fuel ignition and avoiding slugging caused by combustion ash, wherein a gas of low oxygen concentration (exhaust combustion gas) is used as a carrier gas of such a low grade solid fuel as brown coal. Means for Solving the Subject An additional air nozzle 12 for jetting additional air having a velocity component in the circumferential direction of a fuel nozzle 11 is provided in the fuel nozzle 11, thereby encouraging mixing between the fuel and air in the fuel nozzle 11. Further, the amount of air supplied from the additional air nozzle 12 is adjusted in response to the difference in combustion loads. Under light load, the amount of air supplied from the additional air nozzle 12 is increased so as to increase the oxygen concentration of the circulating flow 19 formed downstream of the outside of the outlet of the fuel nozzle 11, whereby stable combustion is ensured.Type: GrantFiled: November 9, 2004Date of Patent: May 8, 2007Assignee: Babcock-Hitachi K.K.Inventors: Hirofumi Okazaki, Kenji Yamamoto, Kenji Kiyama, Kouji Kuramashi
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Patent number: 7168374Abstract: A solid fuel burner using a low oxygen concentration gas as a transporting gas of a low grade solid fuel such as brown coal or the like and a combustion method using the solid fuel burner are provided. The solid fuel burner comprises a means for accelerating ignition of the fuel and a means for preventing slugging caused by combustion ash from occurring. Mixing of fuel and air inside a fuel nozzle 11 is accelerated by that an additional air nozzle 12 and a separator 35 for separating a flow passage are arranged in the fuel nozzle 11, and the exit of the additional air nozzle 12 is set at a position so as to overlap with the separator 35 when seeing from a direction perpendicular to a burner axis, and additional air is ejected in a direction nearly perpendicular to a flow direction of a fuel jet flowing through the fuel nozzle 11. An amount of air from the additional air nozzle 12 is varied corresponding to a combustion load.Type: GrantFiled: December 15, 2004Date of Patent: January 30, 2007Assignees: Hitachi, Ltd., Babcock-Hitachi K.K.Inventors: Hirofumi Okazaki, Masayuki Taniguchi, Toshikazu Tsumura, Yoshitaka Takahashi, Kouji Kuramashi
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Patent number: 7143610Abstract: A method and system feed and burn pulverized fuel, such as petroleum coke, in a glass melting furnace having burners associated with sealed regenerative chambers which act as heat exchangers. The system supplies the pulverized fuel for melting glass raw materials. The emissions of flue gases produced by the combustion process of the fuel in the furnace are controlled in order to maintain clean the flue gases and for reducing the emission of impurities from the fuel such as SOx, NOx, and particulates. The regenerative chambers are manufactured with selected refractories such as magnesium, zircon-silica-alumina, or magnesia and zirconium-silicate, for counteracting the erosive and corrosive effects produced by the combustion process of the fuel in the glass melting chamber. A burner feeds the petroleum coke and simultaneously mixes a primary air and pulverized fuel-air mixture for the burning of the pulverized fuel.Type: GrantFiled: November 18, 2003Date of Patent: December 5, 2006Assignee: Vitro Global, S.A.Inventors: Roberto Marcos Cabrera-Llanos, Rafael Valadez-Castillo, Arturo Keer-Rendon
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Patent number: 7059256Abstract: The invention relates to an arrangement (1) for the combustion of granular, solid fuel, for example wood-flour pellets, chips and the like, comprising a preferably horizontal combustion chamber (16), a dispensing unit (3) for feeding the fuel into the combustion chamber via fuel feed pipe (15), air inlets (22, 23) with blower (18) for the delivery of primary air (P) to the combustion chamber via at least one air duct or air chamber (24, 25) in order to produce a flow of air through the combustion chamber and the fuel for a primary combustion of the fuel to combustion gases, and for the delivery of secondary air (S) to a secondary combustion chamber (26) via a secondary air distributor (26A) in order to produce a secondary combustion of the combustion gases formed in the primary combustion together with a common outlet (47) for the primary air, the combustion gases and the secondary air from the secondary combustion chamber to a boiler space (12) in a broiler (2) for transmitting the heat from the said primaryType: GrantFiled: April 26, 2002Date of Patent: June 13, 2006Assignee: Swedish Bioburner System AktiebolagInventor: Robert Ingvarsson
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Patent number: 7028622Abstract: A burner assembly combines oxygen and fuel to produce a flame. The burner assembly includes an oxygen supply tube adapted to receive a stream of oxygen and a fuel supply tube arranged to extend through the oxygen tube to convey a stream of fluidized, pulverized, solid fuel into a flame chamber. Oxygen flowing through the oxygen supply tube passes through oxygen-injection holes formed in the fuel supply tube and then mixes with fluidized, pulverized, solid fuel passing through the fuel supply tube to create an oxygen-fuel mixture in a downstream portion of the fuel supply tube. This mixture is discharged into the flame chamber and ignited in a flame chamber to produce a flame.Type: GrantFiled: April 4, 2003Date of Patent: April 18, 2006Assignee: Maxon CorporationInventor: Curtis L. Taylor
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Patent number: 7021222Abstract: The present application disclosed an ignition and burning apparatus used in a coal boiler, comprising a pulverized coal burner and one or more combustion-enhancing miniature oil guns inserted in the pulverized coal burner, wherein the miniature oil gun comprises a first air supplying cylinder, an atomizing nozzle positioned in the first air supplying cylinder, an oil burner at a lower end of the atomizing nozzle, an ignition device adjacent to the oil burner and an air intake communicating with the first air supplying cylinder, wherein the pulverized coal burner comprises a cooling air cylinder, an air intake communicating with the cooling air cylinder, an expansion channel supported in the cooling air cylinder by a support, cooling structures surrounding the expansion channel, an external nozzle at one end of the expansion channel and a second air supplying cylinder adjacent to the miniature oil gun and communicating with the expansion channel.Type: GrantFiled: August 26, 2002Date of Patent: April 4, 2006Inventors: Aisheng Wang, Dong Tian
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Patent number: 6889619Abstract: A solid fuel burner and method uses a low oxygen concentration gas as a transporting gas for a low grade solid fuel such as brown coal or the like, provides for accelerating ignition of the fuel and for preventing slugging caused by combustion ash. Mixing of fuel and air inside a fuel nozzle 11 is accelerated by an additional air nozzle 12 and a separator 35 for separating a flow passage, arranged in the fuel nozzle 11, and an exit of the additional air nozzle 12 is set at a position that overlaps with the separator 35. Additional air is ejected in a direction nearly perpendicular to a flow direction of a fuel jet flowing through the fuel nozzle 11. The amount of air from the additional air nozzle 12 is varied corresponding to a combustion load, in order to assure stable burning of the fuel, and, to suppress radiant heat received by structures of the solid fuel burner and walls of the furnace.Type: GrantFiled: November 13, 2002Date of Patent: May 10, 2005Assignees: Hitachi, Ltd., Babcock- Hitachi K.K.Inventors: Hirofumi Okazaki, Masayuki Taniguchi, Toshikazu Tsumura, Yoshitaka Takahashi, Kouji Kuramashi
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Patent number: 6865994Abstract: An overfire air injector for use in a fossil fuel-fired combustion device includes a cylindrical nozzle having an outlet end formed with a step diffuser comprising one or more radial steps that enlarge the outlet end of the nozzle. An atomizer lance may be mounted within the nozzle, having a discharge orifice at the outlet end of the nozzle, for supplying a reducing agent to the overfire air to reduce NOx emissions.Type: GrantFiled: April 3, 2003Date of Patent: March 15, 2005Assignee: General Electric CompanyInventors: William Randall Seeker, Roy Payne, Larry William Swanson
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Publication number: 20040184974Abstract: Disclosed is a method of treating, fly ash having an unacceptably high concentration of carbon, with ozone produced in situ by corona discharge. This method will allow high carbon-content fly ash to be used with air entrainment agents as an additive to cement. The corona discharge can be produced in the exhaust pipe with a venturi of various combustion systems. The device of this invention can be used in conjunction with a triboelectric carbon-fly ash separation system or in a conventional combustion system. The corona discharge is produced off of sharp-tipped metal devices. A venturi is used in the exhaust pipe in the exhaust pipe in conjunction with the sharp-tipped metal devices.Type: ApplicationFiled: February 19, 2004Publication date: September 23, 2004Applicant: ELECTRIC POWER RESEARCH INSTITUTE, INCORPORATEDInventors: Ralph F. Altman, Sam Rosen
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Patent number: 6718889Abstract: A multi-fuel boiler having multiple, independent draft or combustion air sources and controls. A conventional oil/gas burner and nozzle assembly is fitted to an injector tube and isolated from a thermal transfer medium. A butterfly valve is supported in the injector tube and a motorized linkage directs valve operation. When the burner is non-operational, the valve prevents secondary combustion air from passing through the oil/gas burner to effect combustion in the firebox.Type: GrantFiled: August 30, 2002Date of Patent: April 13, 2004Assignee: Central Boiler, Inc.Inventors: Dennis Brazier, Mark Jeremy Reese, Rodney Lyle Tolefson
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Patent number: 6715432Abstract: According to a burner of the present invention, a stable combustion is obtained in a wide range from a high-load operation condition to a low-load operation condition even in the case of low quality solid fuel such as brown coal. The amount of air supplied from additional air holes or additional air nozzles 12 can be adjusted depending on the combustion load of furnace 41. At a low load, the amount of air supplied from additional air holes or additional air nozzles 12 is increased, whereby the oxygen concentration in a recirculation zones 19 formed downstream of the outside of a fuel nozzle 11 exit, permits a stable combustion. At a high load, the amount of air supplied from additional air holes or additional air nozzles 12 is reduced, whereby a flame is formed in a position far from the fuel nozzle 11. This suppresses thermal radiation onto a solid fuel burner 42 structure and a furnace 41 wall.Type: GrantFiled: March 19, 2002Date of Patent: April 6, 2004Assignee: Babcock-Hitachi Kabushiki KaishaInventors: Toshikazu Tsumura, Hirofumi Okazaki, Miki Shimogori, Kenji Kiyama, Kouji Kuramashi, Hitoshi Kikuchi, Yoshitaka Takahashi, Shigeki Morita, Kazuhito Sakai, Masayuki Taniguchi, Hironobu Kobayashi
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Patent number: 6659024Abstract: A powdery fuel combustion apparatus disposed on furnace side plane (7) of vertical square body type furnace in which a vertical plane passing through a fuel jetting directional axis (8) does not cross the furnace side plane orthogonally, and thus the workability of furnace wall tubes and burner panel, and the maintainability of burner nozzle are improved. The apparatus includes a burner nozzle (1) that is formed such that the nozzle has right and left non-symmetrical shapes, with respect to a vertical plane passing through axis (8). Also, the nozzle has a tip portion opening lying in an opening plane (2) which coincides or is parallel to the furnace side plane (7).Type: GrantFiled: October 13, 1999Date of Patent: December 9, 2003Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Tadashi Gengo, Kouichi Sakamoto, Masashi Hishida, Tomomitsu Yokoyama, Akiyasu Okamoto
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Publication number: 20020144636Abstract: According to a burner of the present invention, a stable combustion is obtained in a wide range from a high-load operation condition to a low-load operation condition even in the case of low quality solid fuel such as brown coal.Type: ApplicationFiled: March 19, 2002Publication date: October 10, 2002Inventors: Toshikazu Tsumura, Hirofumi Okazaki, Miki Shimogori, Kenji Kiyama, Kouji Kuramashi, Hitoshi Kikuchi, Yoshitaka Takahashi, Shigeki Morita, Kazuhito Sakai, Masayuki Taniguchi, Hironobu Kobayashi
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Patent number: 6439136Abstract: A (MRFC) solid fuel nozzle tip (12) that is particularly suited to being cooperatively associated with a pulverized solid fuel nozzle (34) of a firing system of the type employed in a pulverized solid fuel-fired furnace (10). The MRFC solid fuel nozzle tip (12) includes fuel air shroud means (46), primary air shroud means (48) located within the fuel air shroud means (46), fuel air shroud support means (50) operative for supporting the primary air shroud means (48) relative to the fuel air shroud means (46), and splitter plate means (52) mounted in supported relation within the primary air shroud means (48). The MRFC solid fuel nozzle tip (12) may be comprised of ceramics including silicon nitride, siliconized silicon carbide, mullite bonded silicon carbide alumina composite, and alumina zirconia composites.Type: GrantFiled: July 3, 2001Date of Patent: August 27, 2002Assignee: Alstom (Switzerland) LtdInventors: Jeffrey S. Mann, Ronald H. Nowak
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Patent number: 6389998Abstract: A fuel selected from powder fuels and liquid fuel is ejected through a fuel ejection pipe having an annular ejection opening; primary air is ejected through primary air-ejecting openings arranged on outer and inner sides of the fuel ejection, to form outer and inner primary air-ejection straight streams between which the fuel ejection stream is interposed, and to burn the fuel ejection stream. When a powder fuel is used, optionally, a liquid fuel is further ejected and mixed with the above-mentioned primary air streams, and the liquid and powder fuels are burnt together.Type: GrantFiled: February 9, 2001Date of Patent: May 21, 2002Assignee: Sumitomo Osaka Cement Co., Ltd.Inventors: Katsuji Mukai, Yoshihiko Sumitani, Toshiyuki Ishinohachi
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Patent number: 6379146Abstract: A flow divider for use in a gas burner assembly supported in an opening in a furnace wall has injected fluid, such as gas and/or air, flowing through an inner burner pipe then outwardly through a plurality of openings for burning along the surface of a wall thus providing a near uniform radiant heat energy to the furnace. The flow divider has a plurality of nested members and a plurality of in-line members to divide the flowing gas and/or air to improve distribution and to promote more uniform mixing of the gas and air.Type: GrantFiled: April 9, 2001Date of Patent: April 30, 2002Assignee: Zeeco, Inc.Inventors: Darton J. Zink, Rex K. Isaacs, John McDonald, Tim Kirk
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Patent number: 6367394Abstract: A pulverized fuel combustion burner and furnace arrangement has a plurality of air nozzles arranged on a side wall of the furnace for injecting a mixed flow of pulverized fuel and carrier air to establish a flame into the furnace. The plurality of nozzles includes a primary nozzle for injecting the mixed flow into the furnace and a secondary nozzle positioned around the primary nozzle for feeding combustion auxiliary air around the primary nozzle. A pulverized fuel supply pipe feeds the mixed flow to the primary nozzle. The primary nozzle and the pulverized fuel supply pipe are joined at a jointed portion at which the primary nozzle can be pivoted to change a direction for injecting the mixed flow into the furnace. The pulverized fuel supply pipe extends through a windbox, the windbox forming a combustion auxiliary air supply passage around the pulverized fuel supply pipe.Type: GrantFiled: September 19, 2000Date of Patent: April 9, 2002Assignee: Mitsubishi Heavy IndustriesInventors: Shouzo Kaneko, Tadashi Gengo, Kouichi Sakamoto, Takayoshi Isoda
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Patent number: 6347937Abstract: A direct coal fired burner system for a rotary kiln in which the burner has a multi-barrel construction through which primary air for conveying coal is heated with tertiary air sourced from the rotary kiln, and the shape of the emerging flame is controlled by a first annulus of swirling tertiary air adjacent the primary airstream and by a second annulus of laminar tertiary air defining an outer envelope for the flame. The volume and relative velocities of air in the tertiary air supplies are all controllable through the use of respective dampers provided in tertiary air supply conduits.Type: GrantFiled: January 21, 2000Date of Patent: February 19, 2002Assignee: ATS Spartec Inc.Inventors: Bruce Yearham, Gerald Plant
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Patent number: 6298796Abstract: A burner for burning fine coal powder comprising: a fine coal powder nozzle 10 for injecting a mixture of the fine coal powder and air; and air nozzles 11, 12 for injecting air: wherein the sufficient amount of air for complete combustion of the fine coal powder is supplied from the air nozzles; a reducing flame at a high temperature is formed by consuming oxygen rapidly with forming a flame at a high temperature by igniting the fine coal powder rapidly in the vicinity of the outlet of the burner; and an oxidizing flame having an uniform distribution of gas composition in radial direction to the central axis of the burner is formed by mixing the air injected from the air nozzle in the downstream of the reducing flame at the high temperature.Type: GrantFiled: March 1, 2000Date of Patent: October 9, 2001Assignees: Hitachi, Ltd., Babcock-Hitachi Kabushiki KaishaInventors: Hirofumi Okazaki, Hironobu Kobayashi, Toshikazu Tsumura, Kenji Kiyama, Tadashi Jinbo, Koji Kuramashi, Shigeki Morita, Shinichiro Nomura, Miki Shimogori