Abstract: The present invention relates to corrosion resistance coatings suitable for elevated temperature applications, which employ compositions of iron (Fe), chromium (Cr), nickel (Ni) and/or aluminum (Al). The compositions may be configured to regulate the diffusion of metals between a coating and a substrate, which may then influence coating performance, via the formation of an inter-diffusion barrier layer. The inter-diffusion barrier layer may comprise a face-centered cubic phase.

Abstract: A structural configuration for rapidly assembling walls and linings of insulating firebricks and prefabricated insulating modules that aligns the bricks or modules during assembly with grooves and inserts, minimizes the amount of through joints in the completed structure, and allows the full height of each brick or module to be utilized in the completed structure is provided.

Abstract: A combustion chamber has refractory walls, with an input feeding biomass into the chamber, and an ignition source to ignite the biomass. Each refractory wall component, refractory brick, panel or castable, has a surface exposed to heat generated within the chamber with a thermal protective layer consisting of a thermal enhancing high emissivity coating disposed on the exposed refractory surface. The coating contains from about 5% to about 35% of colloidal silica, colloidal alumina, or combinations thereof, from about 23% to about 79% of a filler, and from about 1% to about 20% of one or more emissivity agents.

Abstract: A heat protection body for a protection system for an internal wall of a furnace includes a front, a rear, and edge sides that connect the front to the rear. The heat protection body is characterized in that at its rear it comprises at least one retaining element which is made from the same material as is the heat protection body. The heat protection body can be used within a protection system for a boiler tube wall as well as in a method for installing such a protection system.

Abstract: A biomass burner system includes a burner assembly, a fuel storage assembly coupled to the burner assembly, and a heat exchanger configured to receive the heat from the burner assembly. The biomass burner system includes a controller which is programmable to monitor various operating conditions of the biomass burner and control the operation of the biomass burner to confirm safe and efficient operation. The controller is operable to monitor a temperature associated with the combustion chamber, a temperature associated with the heat exchanger, and a temperature associated with the air exiting the system. The biomass burner system is operable to vary the flow of air into the combustion chamber, the flow of fuel into the combustion chamber, the operation of an igniter system to maintain the efficient operation of the biomass burner system.

Abstract: A thermal shield stone for covering the wall of a combustion chamber. The stone includes a hot side which can be exposed to a hot medium and a wall side which is arranged opposite the hot side. A hot side area adjoins the hot side. The wall side adjoins a wall side area. The average particle size in the wall side area is smaller than in the hot side area.

Abstract: A pyrolysis oven configured for vertical conveyance of material for incineration. The oven makes use of gravity and multiple plates to control the movement of material through the oven chamber. The plates and oven interior are heated in a low oxygen, pressurized environment to effect the decomposition of material as it freefalls down the chamber and makes contact with heated plates. The configuration and angle of declination of plates determines the freefall rate and retention time within the incinerating environment. The decomposition produces char and gas resultants, each of which are carried off through separate exits configured in the oven. The oven may be used as part of a waste management system in connection with a thermal oxidation chamber for the treatment of volatile organic compound gases that are a by-product of the pyrolytic process.

Abstract: Aspects of this invention include a furnace framework system which includes a framework with a first end piece, a second end piece and inter-connecting structural members operatively connecting the first end piece with the second end piece, with a combustion chamber housing and an exhaust manifold operatively attached to the framework by at least one expansion joint to allow limited relative movement between the combustion chamber housing and/or the exhaust manifold. The expansion joint may include a flange on at least one of the combustion chamber housing and the exhaust manifold retained between the first end piece and a structural retainer component.

Abstract: Furnace insulation comprising fibre modules in the form of at least two cylinder segments (2, 3; 7, 8) that are placed against one another so as to form a cylinder whose internal volume constitutes the furnace space and that are adapted to allow an electrical resistance element (5) to lie against and be fastened in the inner surface (4) of the cylinder. The present invention is characterized in that the inner part of the cylinder includes one or more radially extending or generally radially extending openings (12; 14).

Abstract: A new, faster and more efficient process to replace heating walls and ceilings in coke oven batteries. Thus, when replaced, at least one heating wall is constructed of thermally stable non-expanding large size modular cast modules from end to end and the ceiling adjacent the heating wall is constructed of thermally stable non-expanding large modular cast blocks.

Abstract: An assembly for thermocouple calibration in a furnace, a furnace and a method of performing thermocouple calibration in a furnace. The assembly comprises a base plate for a furnace process chamber, the base plate comprising a first through hole; a Boat Elevator (BE) cap for the furnace process chamber, the BE cap comprising a second through hole, wherein the base plate and the BE cap are configured such that the first and second through holes are aligned when the base plate and the BE cap are mounted to the furnace process chamber; and a plug structure having a plug element and a mounting plate; wherein the plug structure is configured such that the plug element is removably received in the aligned first and second through holes.

Abstract: A removable flange that is repositionable between an externally projecting flange and an internally projecting flange in a furnace housing environment. The flange is secured to the furnace housing with a suitable fastener and additionally acts as an insulation retainer. The flange prevents any insulation in the furnace housing from coming loose and obstructing a flow path in the furnace. This flange also provides means of fastening supply/return duct and/or coil cabinet to the furnace.

Abstract: The invention concerns a refractory tile having two aligned fixing points, any two adjacent fixing points of the alignment being spaced apart by a constant distance A, first (44) and last (46) fixing points of the alignment being remote, in the direction of the alignment, by distances ?1 and ?2 from the first (40) and second (42) edges of the tile extending proximate the first (44) and last (46) fixing points, respectively. The tile is characterized in that 0<A?(a1+a2). The invention is applicable to gasifiers.

Abstract: A dump-cooled gasifier includes a vessel, a liner, and coolant. The liner has a head end, an aft end, and a plurality of channels extending along a length of the vessel. The aft end of the liner is axially and radially expandable with respect to the head end of the liner. The coolant enters at the head end of the liner, flows through the liner, and is expelled from the aft end of the liner directly into the vessel.

Abstract: A modular oven, such as a batch process oven, includes a standardized set of self supporting, interconnectable panels which, when assembled, from a self-supporting heat containment shell, free of added structural support members. The present invention is also directed at self-supporting modular oven panels and a method of assembling the panels such as in the expansion or conversion of a first modular oven assembly to a second assembly more conducive to current production requirements.

Abstract: A heatshielded article includes a support 18 and at least one heatshield 20 secured adjacent to the support. The heatshield includes a shield portion 28 spaced from the support. The shield portion includes a hot side 30 and an uncoated cold side 32. A projection projects from an origin 36 at the shield portion to a terminus 38 remote from the shield portion. The terminus includes a protective coating 64 along at least a portion of its length.

Abstract: A binding system for applying a vertical compressive force to the refractory walls of a rectangular or circular furnace comprises a compressive member engaging a laterally extending surface of the furnace wall and a support member to which the compressive member is connected. The compressive member preferably comprises a coil spring which acts directly on the laterally extending surface or indirectly through a force-applying member. The force applied by the compressive member is sufficient to control vertical expansion and substantially prevent vertical expansion of the furnace walls due to infiltration of material into the joints between the refractory bricks during operation of the furnace.

Abstract: A furnace wall comprises: a furnace wall bottom part composed of furnace wall tubes having upward-spiraled fluid passages; a nose part which has nose wall tubes disposed in a middle part of a furnace rear wall adjoining the furnace wall bottom part; and a screen part having screen tubes, wherein the terminal parts of the furnace wall tubes are located lower than the nose part. Consequently, the drain generated in the nose wall tubes while the operation of the boiler is suspended can naturally fall inside the furnace wall tubes located lower than the nose part, and in a case where the header is connected with the terminal parts of the furnace wall tubes, the drain generated in the nose wall tubes can naturally fall inside the header.

Abstract: The invention relates to a heat shield arrangement for a hot gas conducting structure, in particular a metal component of a gas turbine unit or combustion chamber, with the heat shield elements anchored adjacently on a support structure to cover a surface. Said heat shield elements each comprise a lateral groove, arranged in the region of the edge of the surface thereof facing the hot gas, at least two adjacent shield elements are connected by at least one seal element mounted in the groove. The seal element is embodied as a sealing flap, which may be displaced from a first position to a second position and vice versa, whereby the first position is an open position without a sealing effect and the second position is a closed position with a sealing effect. According to said method the sealing flap is moved from the first to the second position by the movement of a heat shield element.

Abstract: The inventive subject matter is directed toward a pyrolytic waste treatment system having a pyrolysis chamber supported in a manner that causes minimal movement or flexing of the chamber as the temperature of the chamber changes. Preferred solutions utilize support structures made from materials having low coefficients of thermal expansion, and structures adapted to allow chambers to expand and contract with temperature changes.

Abstract: A coolant liner for a carbonaceous fuel (coal or petcoke) gasification vessel including a ceramic composite panel and a method of cooling a vessel. The panel includes at least two layers of woven yarns of fibrous material and walls extending between the layers. Accordingly, the layers and the walls define coolant channels that extend in a warp direction. Moreover, one of the layers may be less than about 0.08 inches thick. Materials used to create the composite panel may include alumina, chromia, silicon carbide, and carbon. Additionally, the liners may be shaped in an arc or have coolant channels which vary in diameter in the warp direction. Additionally, the liner may abut a structural closeout of the vessel. The coolant liner provides a significantly more durable component than previously employed liners and is especially well suited to demanding service environments.

Abstract: A modular oven, such as a batch process oven, having a standardized set of self supporting, interconnectable panels which, when assembled, from a self-supporting heat containment shell, free of added structural support members. Also described are the self-supporting modular oven panels themselves having common roof, sidewall and end wall shell configuration and a method of assembling the panels such as in the expansion or conversion of a first modular oven assembly to a second assembly more conducive to current production requirements.

Abstract: A heat shield arrangement includes several tiles 1 and several fasteners 6 for attaching the tiles at a spaced distance to a wall 2 to form an interspace 4 between the wall and the tiles which can be supplied with cooling air. At least one sealing element 3 is positioned between adjacent tiles 1 to provide a seal between rims 5 of the adjacent tiles 1. The rims 5 of the tiles 1 which are to be sealed are maintained at a spaced distance from the wall 2 by the fasteners 6 and the sealing element 3 is positioned remotely from the wall 2 and in abutment with the rims 5 of the tiles 1, with the sealing element 3 being allowed to float over the rims 5.

Abstract: A tile anchoring system for use in reactors and other furnace like equipment which involves the use of a tile that contains various internal parts. According to the various embodiments of the present invention, the tile is formed as more than one part. In the present invention, various techniques and parts are used to anchor tiles to surfaces wherein the various parts and the tiles themselves “snap” into place with one another and/or with an existing hexmetal mesh structure.

Abstract: A refractory vessel that can be used as a gasifier for black liquor includes a generally cylindrical metal shell having a dome. A refractory shell has a cylindrical portion spaced inwardly from the metal shell and a dome portion that is spaced inwardly from the metal dome. The refractory shell is sized to provide an expansion gap between the liner and the metal shell. A selectively crushable liner is positioned in the gap. The liner has a predetermined yield stress that will provide controlled resistance to expansion of the refractory shell.

Abstract: A lining (10) for a furnace the lining (10) having insulating material (12) attached to an inside wall (11) of the furnace, the insulating material (12) in use having a hot face (20) which faces inwardly of the furnace, and a cold face at or adjacent the furnace wall (11) characterized in that a protective element (26) is provided at least partially to cover the hot face (20), and/or the cold (C) face, the protective element (26) being secured relative to the face by a securing means (27, 27b), which co-operates with a member (25, 25a; 25b; 25c) which is embedded in the insulating material (12).

Abstract: A refractory system of the type having a refractory material attached to a wall by anchoring studs has a plurality of improved anchoring studs. These studs have grooves extending from the top toward the bottom of the stud and refractory material in at least some of the grooves. Preferably the grooves are parallel to one another and to a longitudinal centerline through the stud. The studs may have a smooth section on the side wall adjacent the bottom. The bottom may be conical. Spikes may be provided on the top of the stud.

Abstract: This invention relates generally to high temperature burners such as a solid fuel burner of the type commonly referred to as a gasifier or gasifier combustor. The invention includes a refractory wall structure having an array of tubular members. Refractory material is arranged about the tubular members so that the tubular members protrude from a wall defined by the refractory material by a distance smaller than the diameter of the tubular members.

Abstract: A coke oven buckstay moving device and method which can be used to quickly, reliably, and smoothly repair buckstays compared to conventional methods and devices. The coke oven buckstay moving means includes a main car, a subcar, a frame, and securing means. The main car is used when repairing pillered buckstays that support oven walls of the coke oven, and moves on a coke side platform or a machine side platform. The subcar is placed on the main car, and can freely move forward and backward in a direction of a lengthwise direction of the coke oven. The frame is provided in a standing manner on the subcar. The securing members are mounted to the frame and are used to grasp and secure the buckstays. According to the method, a damaged portion of the buckstay is secured to the subcar, cut, and then removed. Reversing the steps, a replacement buckstay is secured to the subcar, moved into position, and welded into place. The subcar is detached, and the oven repaired.

Abstract: A refractory vessel that can be used as a gasifier for black liquor includes a generally cylindrical metal shell having a dome. A refractory shell has a cylindrical portion spaced inwardly from the metal shell and a dome portion that is spaced inwardly from the metal dome. The refractory shell is sized to provide an expansion gap between the liner and the metal shell. A selectively crushable liner is positioned in the gap. The liner has a predetermined yield stress that will provide controlled resistance to expansion of the refractory shell.

Abstract: A furnace binding and adjustment system for maintaining a refractory furnace hearth under compression utilizes a plurality of buckstays connected at their upper and lower ends by tie members. A fluid-pressurized tensioning device, preferably a hydraulics device, is provided at the ends of at least some of the tie members to permit some relative movement between the tie member end and the buckstay to permit adjustment of compressive forces applied to the refractory hearth. The use of multiple hydraulic devices permits simultaneous activation of the tensioning devices, and also permits the hydraulic pressure in the cylinders to be accurately adjusted and monitored from a remote location.

Abstract: The invention relates to a heat shield block, in particular for lining a combustion chamber wall, having a hot side which can be subjected to a hot medium, a wall side opposite the hot side, and a peripheral side adjoining the hot side and the wall side. A tension element which can be prestressed to a prestress (Fz) is attached to the peripheral side, release of a fragment, formed during a fracture, of the heat shield block being reliably prevented by the prestress (Fz) of the tension element. The invention also relates to the use of a heat shield block, in particular for lining a combustion chamber wall of a gas turbine.

Abstract: A refractory vessel has a generally cylindrical metal shell and an upper torispherical dome. A refractory liner lines the shell and the dome. A layer of skew blocks are positioned between the cylindrical shell portion of the refractory liner and the dome portion. A metal band is positioned outwardly from said layer of skew blocks for restraining radial expansion thereof.

Abstract: A coolable arched roof for a high-temperature melting furnace having a furnace interior. At least the following layers are present on that side of a layer of refractory bricks, which is remote from the furnace interior: a sealing layer, which is used to seal the furnace interior against the leakage or penetration of gas; an insulation layer having a thermally insulating action; and a cooling layer, which is designed to carry a cooling fluid. The arrangement of layers results in an increased gastightness and prevents premature aging of the refractory bricks.

Abstract: A refractory vessel has a generally cylindrical metal shell and an upper torispherical dome. A refractory liner lines the shell and the dome. A layer of skew blocks are positioned between the cylindrical shell portion of the refractory liner and the dome portion. A metal band is positioned outwardly from said layer of skew blocks for restraining radial expansion thereof.

Abstract: A refractory vessel that can be used as a gasifier for black liquor includes a generally cylindrical metal shell having a dome. A refractory shell has a cylindrical portion spaced inwardly from the metal shell and a dome portion that is spaced inwardly from the metal dome. The refractory shell is sized to provide an expansion gap between the liner and the metal shell. A selectively crushable liner is positioned in the gap. The liner has a predetermined yield stress that will provide controlled resistance to expansion of the refractory shell.

Abstract: A wall segment is for a combustion area to which a hot fluid can be applied. The wall segment includes a metallic supporting structure, with a heat protection element mounted on it. The metallic supporting structure is provided at least in places with a thin and/or metallic, heat-resistant separating layer. The separating layer is fitted between the metallic supporting structure and the heat protection element.

Abstract: An article of relatively pure silica, and a furnace and method of producing the article. The article is produced by collecting molten silica particles in a refractory furnace in which at least a portion of the refractory has been exposed to a halogen-containing gas to react with contaminating metal ions in the refractory.

Abstract: The present invention utilizes radiation reflectors on the refractory wall of a fired furnace opposite the spaces between adjacent tubes. The radiation reflectors focus the reflected radiation from the flame onto the dark side of the tubes. The invention increases the overall heat transfer of the tube by increasing the heat flux rate for the backside of the tube, and also decreases the flux and temperature differentials between the front and rear sides of the tubes.

Abstract: A refractory ceramic plate and an accompanying wall structure for an incinerator, such as a garbage incinerator. The refractory ceramic plate has at least two recesses arranged on a main surface of the plate, wherein a blind hole runs from each recess to the interior of the plate. The wall structure features a furnace wall, in which numerous pipes spaced apart from each other, through which a fluid can flow, are arranged. Anchors are secured to sections of the furnace wall with one end, and project essentially perpendicularly from the furnace wall. A hollow space is formed between the furnace wall and the refractory ceramic plates spaced parallel apart from the furnace wall. Joints are formed between boundary regions of the refractory ceramic plates on main surfaces thereof, facing the furnace wall. The anchors lie in the joints, with free ends embedded in a heat-resistant filling. A heat-resistant, deformable compensating layer is provided in the joint area between adjacent plates.

Abstract: The invention provides a furnace having a frozen lining inbetween a furnace lining and a furnace charge, the furnace having means to control the operation of the furnace, including means to measure the temperature in a wall of the furnace adjacent the frozen lining, and to estimate the thickness of the frozen lining as a function of the temperature in the wall, and means to control the rate of heat production in the furnace to urge a thickness of the frozen lining towards a predetermined value. Variables including side wall thermocouple measurements, gas plant instrument measurements, cooling system measurements and electrical, in-feed and chemical composition recordings are monitored, analysed and manipulated. There is also provided means to estimate a future furnace charge composition, perform chemistry control, estimate a material balance of the furnace, and perform inventory control over the furnace.

Abstract: The self-anchoring expansion gap assembly for refractory lined vessels such as a gasifier includes a substantially annular insulating blanket structure formed of compressible refractory material. A coil of rope formed of relatively incompressible refractory material is positioned proximate an outer periphery of the insulating blanket structure. The expansion gap assembly is placed in an expansion gap of a gasifier, for example, such that the coil of rope aligns with an annular channel formed in the refractory lining of the gasifier at the expansion gap. Compression of the expansion gap assembly locks the coil of rope in the annular channel of the expansion gap thereby resisting vacuum pullout. The coil of rope can be formed as a single coil or a plurality of substantially concentric coils preferably from a single length of refractory rope.

Abstract: The self-anchoring expansion gap assembly for refractory lined vessels such as a gasifier includes a substantially annular insulating blanket structure formed of compressible refractory material. A coil of rope formed of relatively incompressible refractory material is positioned proximate an outer periphery of the insulating blanket structure. The expansion gap assembly is placed in an expansion gap of a gasifier, for example, such that the coil of rope aligns with an annular channel formed in the refractory lining of the gasifier at the expansion gap. Compression of the expansion gap assembly locks the coil of rope in the annular channel of the expansion gap thereby resisting vacuum pullout. The coil of rope can be formed as a single coil or a plurality of substantially concentric coils preferably from a single length of refractory rope.

Abstract: A tower furnace for heat treatment of metal strips having a pre-heating section (3) and a high-temperature section (5) connected thereto at the top forming a housing (4) separate from the pre-heating section (3) is described, whereby the pre-heating section (3) equipped with a preferably gas-heated muffle (7) exhibits a connecting stopper (6) made of heat-insulating material for the high-temperature section (5) inserted into the muffle (7). To create advantageous structural conditions it is proposed that the high-temperature section (5) is also fitted with a preferably gas-heated muffle (12) which encloses the connecting stopper (6) externally and connects to this in a gas-tight manner preferably by way of a fluid seal (14).

Abstract: An insulation system for furnaces and kilns in which the number of splits between the insulation modules and the heat leaks produced at open sections caused by temperature changes are eliminated, for using in structures having: a frame including a first and a second lateral sides in relation with a transversal axis; one or more openings including a surrounding frame, constituting a flue, each opening having two lateral sides and two longitudinal sides in relation with said transversal and whit a longitudinal axis; and a structural base, located inside the frame and coupled thereof, having an internal side facing to the housing of the furnace and an external side facing to the exterior of the furnace, said insulation structure comprising a first and a second elongated insulation modules having an upwardly projecting housing which isolates a longitudinal side of the flue frame; and a third and a fourth elongated insulation modules, having a vertical section which isolates a lateral side of the flue frame.

Abstract: An animal carcass incinerator designed to subject the entire external surface of the biomass material simultaneously to flame. The flame front burns inward toward the core of the material, greatly accelerating the burning process. Complete flame coverage of the biomass material is achieved by carefully shaping the internal surfaces of the incinerator. Burning gases are injected into a lower flame chamber. This lower flame chamber is bounded on its upper side by a grate, and on its remaining sides by the walls of the incinerator. Above the grate is a biomass chamber, where the animal carcasses or similar waste are deposited for incineration. The incinerator walls are lined with refractory insulating materials which incorporate a series of vertical flame channels. Likewise, the grate incorporates a series of vertical open channels. These channels are separated by raised ribs, which prevent the biomass materials from closing off the channels.

Abstract: A wall segment is for a combustion area to which a hot fluid can be applied. The wall segment includes a metallic supporting structure, with a heat protection element mounted on it. The metallic supporting structure is provided at least in places with a thin and/or metallic, heat-resistant separating layer. The separating layer is fitted between the metallic supporting structure and the heat protection element.

Abstract: A modular furnace is fabricated from at least one module having a frame, a removable cover mounted to the frame, exterior cover panels on the frame, and an insulated case fastened to the interior of the module. A conveyor assembly extends through the module. A plurality of process zones, such as heating and cooling zones, are disposed within the module. Field replaceable universal blower assemblies are associated with each process zone. The motor shaft in each blower assembly is provided with a sealed bearing in the motor housing. Insulation within each module is held in place by gas permeable fabric covering large vent openings in cover panels to allow oxygen to diffuse out of the insulation rapidly upon start up.

Abstract: A incinerator comprises a framework, a liquid-vapor tank, a plurality of liquid tanks, and at least two fluid dryer tanks. The framework provides a plurality of elongated horizontal frames fixedly attached to a front and a rear walls thereof respectively. The liquid-vapor tank strides the framework and occupies a top area thereof. The liquid tanks each are disposed under the liquid-vapor tank and occupy a space confined by two neighboring horizontal frames respectively. The fluid dryer tanks each are disposed below the liquid tanks. The liquid from the liquid source may enter the liquid tanks and the liquid-vapor tank and a specific water level may be maintained constantly. The vapor can move outward from the vapor discharge pipes and is collected for further use and the dense fluid can be filled into the fluid dryer tanks and is dried up slowly and to be recycled for the energy saving and the environment protection.

Abstract: An animal carcass incinerator designed to subject the entire external surface of the biomass material simultaneously to flame. The flame front burns inward toward the core of the material, greatly accelerating the burning process. Complete flame coverage of the biomass material is achieved by carefully shaping the internal surfaces of the incinerator. Burning gases are injected into a lower flame chamber. This lower flame chamber is bounded on its upper side by a grate, and on its remaining sides by the walls of the incinerator. Above the grate is a biomass chamber, where the animal carcasses or similar waste are deposited for incineration. The incinerator walls are lined with refractory insulating materials which incorporate a series of vertical flame channels. Likewise, the grate incorporates a series of vertical open channels. These channels are separated by raised ribs, which prevent the biomass materials from closing off the channels.