Embedded In Product (e.g., String-stabilized Web) Patents (Class 117/24)
  • Patent number: 8685162
    Abstract: In one embodiment, a sheet production apparatus comprises a vessel configured to hold a melt of a material. A cooling plate is disposed proximate the melt and is configured to form a sheet of the material on the melt. A first gas jet is configured to direct a gas toward an edge of the vessel. A sheet of a material is translated horizontally on a surface of the melt and the sheet is removed from the melt. The first gas jet may be directed at the meniscus and may stabilize this meniscus or increase local pressure within the meniscus.
    Type: Grant
    Filed: March 1, 2011
    Date of Patent: April 1, 2014
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Peter L. Kellerman, Gregory D. Thronson, Dawei Sun
  • Patent number: 8647432
    Abstract: A method for making a large surface area silicon filament for production of bulk polysilicon by chemical vapor deposition (CVD) includes melting silicon and growing the filament from the melted silicon by an EFG method using a shaping die. The cross sectional shape of the silicon filament is constant over its axial length to within a tolerance of 10%. In embodiments, a plurality of identical and/or dissimilar filaments are grown simultaneously using a plurality of shaping dies. The filaments can be tubular. Filament cross sections can be annular and/or can include outwardly extending fins, with wall and/or fin thicknesses constant to within 10%. Filaments can be doped with at least one element from groups 3 and 5 of the Periodic Table. The filament can have a length equal to a length of a specified slim rod filament, and a total impedance not greater than the slim rod impedance.
    Type: Grant
    Filed: July 20, 2011
    Date of Patent: February 11, 2014
    Assignee: GTAT Corporation
    Inventors: Yuepeng Wan, Santhana Raghavan Parthasarathy, Carl Chartier, Adrian Servini, Chandra P Khattak
  • Patent number: 8480803
    Abstract: A method of making an article of a semiconducting material involves withdrawing from a melt of molten semiconducting material a solid mold having already formed on an external surface of the mold a solid layer of the semiconducting material. During the act of withdrawal, one or more of a temperature, a force, and a relative rate of withdrawal are controlled in order to achieve one or more desired attributes in a solid overlayer of semiconductor material that is formed over the solid layer during the withdrawal.
    Type: Grant
    Filed: October 30, 2009
    Date of Patent: July 9, 2013
    Assignee: Corning Incorporated
    Inventors: Glen Bennett Cook, Prantik Mazumder, Balram Suman, Christopher Scott Thomas
  • Publication number: 20130047914
    Abstract: A ribbon crystal has a body with a width dimension, and string embedded within the body. The string has a generally elongated cross-sectional shape. This cross-section (of the string) has a generally longitudinal axis that diverges with the width dimension of the ribbon crystal body.
    Type: Application
    Filed: October 17, 2012
    Publication date: February 28, 2013
    Applicant: Max Era, Inc.
    Inventor: Scott REITSMA
  • Publication number: 20130036966
    Abstract: A ribbon crystal has a body and end string within the body. At least one end string has a generally concave cross-sectional shape and is formed from at least two individual strings.
    Type: Application
    Filed: October 17, 2012
    Publication date: February 14, 2013
    Applicant: Max Era, Inc.
    Inventor: Scott REITSMA
  • Patent number: 8293007
    Abstract: A ribbon crystal pulling furnace has a base insulation and a liner insulation removably connected to the base insulation. At least a portion of the liner insulation forms an interior for containing a crucible.
    Type: Grant
    Filed: June 13, 2008
    Date of Patent: October 23, 2012
    Assignee: Max Era, Inc.
    Inventors: Richard Wallace, David Harvey, Weidong Huang, Scott Reitsma, Christine Richardson
  • Publication number: 20110286906
    Abstract: A method for recharging a crucible with polycrystalline silicon comprises adding flowable chips to a crucible used in a Czochralski-type process. Flowable chips are polycrystalline silicon particles made from polycrystalline silicon prepared by a chemical vapor deposition process, and flowable chips have a controlled particle size distribution, generally nonspherical morphology, low levels of bulk impurities, and low levels of surface impurities. Flowable chips can be added to the crucible using conventional feeder equipment, such as vibration feeder systems and canister feeder systems.
    Type: Application
    Filed: August 3, 2011
    Publication date: November 24, 2011
    Inventors: Arvid Neil Arvidson, Terence Lee Horstman, Michael John Molnar, Chris Tim Schmidt, Roger Dale Spencer, JR.
  • Publication number: 20110247546
    Abstract: A ribbon crystal has a body with a width dimension, and string embedded within the body. The string has a generally elongated cross-sectional shape. This cross-section (of the string) has a generally longitudinal axis that diverges with the width dimension of the ribbon crystal body.
    Type: Application
    Filed: April 5, 2011
    Publication date: October 13, 2011
    Applicant: EVERGREEN SOLAR, INC.
    Inventors: Christine Richardson, Weidong Huang, Richard L. Wallace, Daniel Doble, Scott Reitsma
  • Patent number: 8021483
    Abstract: A method for recharging a crucible with polycrystalline silicon comprises adding flowable chips to a crucible used in a Czochralski-type process. Flowable chips are polycrystalline silicon particles made from polycrystalline silicon prepared by a chemical vapor deposition process, and flowable chips have a controlled particle size distribution, generally nonspherical morphology, low levels of bulk impurities, and low levels of surface impurities. Flowable chips can be added to the crucible using conventional feeder equipment, such as vibration feeder systems and canister feeder systems.
    Type: Grant
    Filed: November 14, 2002
    Date of Patent: September 20, 2011
    Assignee: Hemlock Semiconductor Corporation
    Inventors: Arvid Neil Arvidson, Terence Lee Horstman, Michael John Molnar, Chris Tim Schmidt, Roger Dale Spencer, Jr.
  • Publication number: 20110155045
    Abstract: A sheet wafer growth system includes a crucible for containing molten material and an afterheater positioned above the crucible. The afterheater has an inner surface disposed toward the crucible. The system further includes one or more shields adjacent to the inner surface of the afterheater. The afterheater and the shield(s) are configured to allow a sheet wafer to pass adjacent to the shield(s). Each shield has two or more substantially different thermally conductive regions such that the two or more regions are configured to control the temperature profile of the growing sheet wafer.
    Type: Application
    Filed: January 27, 2011
    Publication date: June 30, 2011
    Applicant: EVERGREEN SOLAR, INC.
    Inventors: Kaitlin Olsen, Weidong Huang, Christine Richardson
  • Patent number: 7799131
    Abstract: The present invention provides a method for the continuous production of semiconductor ribbons by growth from a linear molten zone. The creation of the molten zone is achieved by application of an electric current, direct or alternating, parallel to the surface of the ribbon and perpendicular to the direction of growth, and intense enough to melt the said material, preferably using electrodes of the said material. The molten zone is fed by transference of the material, in the liquid state, from one or more reservoirs, where melting of the feedstock occurs. Preferably, the said electrodes and the said reservoir(s) are only constituted by the said material, thus avoiding contamination by foreign materials. The present invention is applicable, for example, in the industry of silicon ribbons production for photovoltaic application.
    Type: Grant
    Filed: April 15, 2004
    Date of Patent: September 21, 2010
    Assignee: Faculdade de Ciencias Da Universidade de Lisboa
    Inventors: António Vallêra, João Serra, Jorge Maia Alves, Miguel Brito, Roberto Gamboa, João Henriques
  • Publication number: 20100055412
    Abstract: A method of forming a string for use in a string ribbon crystal provides a refractory metal as a core for the string and forms a first layer of material on the core. A method of growing a ribbon crystal provides a pair of strings. Each string has a refractory metal core. The method further passes the strings through a molten material to grow the ribbon crystal between the pair of strings. A ribbon crystal wafer includes a ribbon crystal material and a pair of strings in the ribbon crystal material. Each string defines an outer edge of the wafer, and each string includes a refractory metal core.
    Type: Application
    Filed: September 3, 2009
    Publication date: March 4, 2010
    Applicant: EVERGREEN SOLAR, INC.
    Inventors: Christine Richardson, Lawrence Felton
  • Patent number: 7507291
    Abstract: Methods and apparatus for concurrent growth of multiple crystalline ribbons from a single crucible employ meniscus shapers to facilitate continuous growth of discrete and substantially flat crystalline ribbons having controlled width.
    Type: Grant
    Filed: April 3, 2006
    Date of Patent: March 24, 2009
    Assignee: Evergreen Solar, Inc.
    Inventor: Richard Lee Wallace, Jr.
  • Publication number: 20090060823
    Abstract: A string for use in a string ribbon crystal has a base portion with a refractory material, and an externally exposed layer radially outward of the refractory material. The base portion has a coefficient of thermal expansion that is generally matched with the coefficient of thermal expansion for silicon. The externally exposed layer has a contact angle with silicon of between about 15 and 120 degrees.
    Type: Application
    Filed: August 29, 2008
    Publication date: March 5, 2009
    Applicant: EVERGREEN SOLAR, INC.
    Inventors: Christine Richardson, Weidong Huang, Richard Wallace, Daniel Doble, Scott Reitsma
  • Publication number: 20090061197
    Abstract: A ribbon crystal has a body and end string within the body. At least one end string has a generally concave cross-sectional shape and is formed from at least two individual strings.
    Type: Application
    Filed: October 16, 2008
    Publication date: March 5, 2009
    Applicant: EVERGREEN SOLAR, INC.
    Inventor: Scott Reitsma
  • Publication number: 20090050051
    Abstract: A method of pulling at least one ribbon of a semiconductor material, in which method two parallel filaments that are spaced apart from each other pass vertically upwards through the surface of a melt of said semiconductor material in a continuous manner, said ribbon being formed from a meniscus located between said filaments and substantially at said surface. According to the invention, a support strip is interposed between said filaments and is contained in the plane defined by said filaments, said support strip passing vertically upwards through said surface of said melt of molten semiconductor material in a continuous manner at the same rate as said filaments, said ribbon of semiconductor material being formed on one of the two faces of said support strip and being supported by said face. The invention can be used for making polycrystalline silicon ribbons for fabricating photo-cells.
    Type: Application
    Filed: March 1, 2006
    Publication date: February 26, 2009
    Inventor: Claude Remy
  • Patent number: 7422632
    Abstract: The features with size at least in one direction 1 ?m growth method was developed by modifying liquid phase epitaxy. Number of processes was developed where duration and amplitude of the cooling pulse at the substrate interface were chosen in order to form low-dimensional features before system return to the equilibrium condition. This method allows obtaining low-dimensional features with observed quantum effect such as quantum layers, dots and superlattices. The shape of the features strongly depends on substrate orientation, stress and growth conditions.
    Type: Grant
    Filed: June 7, 2006
    Date of Patent: September 9, 2008
    Inventors: Ihor Evgenievich Maronchuk, Tamara Fatyhovna Kulyutkina, Aleksander Igorevich Maronchuk, Maria Vladimirovna Naidenkova
  • Patent number: 7407550
    Abstract: A method and apparatus for growing a crystalline or poly-crystalline body from a melt is described, wherein the melt is retained by capillary attachment to edge features of a mesa crucible. The boundary profile of the resulting melt surface results in an effect which induces a ribbon grown from the surface of the melt to grow as a flat body. Further, the size of the melt pool is substantially reduced by bringing these edges close to the ribbon, thereby reducing the materials cost and electric power cost associated with the process.
    Type: Grant
    Filed: October 17, 2003
    Date of Patent: August 5, 2008
    Assignee: Evergreen Solar, Inc.
    Inventor: Emanuel Michael Sachs
  • Patent number: 7022180
    Abstract: Methods and apparatus for concurrent growth of multiple crystalline ribbons from a single crucible employ meniscus shapers to facilitate continuous growth of discrete and substantially flat crystalline ribbons having controlled width.
    Type: Grant
    Filed: September 16, 2004
    Date of Patent: April 4, 2006
    Assignee: Evergreen Solar, Inc.
    Inventor: Richard Lee Wallace, Jr.
  • Patent number: 6913648
    Abstract: There is provided an apparatus for preparing crystals of a phosphor precursor, comprising a reactor, a stirrer, and a supply pipe for supplying, into the reactor, a solution containing at least an aqueous solution of inorganic fluoride salt, wherein an ion concentration measuring device is provided in at least one of an interior of the reactor and a liquid contacting portion which contacts the solution containing an aqueous solution of inorganic fluoride salt.
    Type: Grant
    Filed: October 25, 2002
    Date of Patent: July 5, 2005
    Assignee: Fuji Photo Film Co., Ltd.
    Inventor: Kazuhiro Hasegawa
  • Patent number: 6814802
    Abstract: Methods and apparatus for concurrent growth of multiple crystalline ribbons from a single crucible employ meniscus shapers to facilitate continuous growth of discrete and substantially flat crystalline ribbons having controlled width.
    Type: Grant
    Filed: October 30, 2002
    Date of Patent: November 9, 2004
    Assignee: Evergreen Solar, Inc.
    Inventor: Richard Lee Wallace, Jr.
  • Patent number: 6294017
    Abstract: A method and apparatus for growing single crystal of GaAs, etc uses the Czochralski techniques. Control of crystal (1) diameter is by a closed loop (9, 10, 24, 7, 6) control of melt (4) temperature in response to crystal weight signals (9) W or dW/dt. The invention injects a test signal St (22, 26) into the control loop and performs a signal processing (21), e.g. cross correlation, on St and crystal weight signal. Peak amplitude of correlation values is related to the growing crystal shape. This is used by comparison with reference values (24) to control the growing-out phase from seed diameter (16) to full diameter of the crystal (1).
    Type: Grant
    Filed: February 22, 1993
    Date of Patent: September 25, 2001
    Assignee: The National Research Development Corporation
    Inventors: Donald Thomas James Hurle, Gordon Charles Joyce, Kathryn Elizabeth McKell