Abstract: Bales of condensed relatively dry tobacco particles are broken up by subdividing each bale into slabs which are thereupon mechanically fragmentized, heated and moisturized with steam or steam and hot water, shredded while still heated, and thereupon subjected to one or more additional treatments. The bales are subdivided into slabs by cutting them transversely of the layers of compressed tobacco particles therein, and the heating and moisturizing steps can be carried out in a drum or in a closed tunnel of a vibratory conveyor.

Abstract: A disinfestation system for agricultural products, for example recovered tobacco, comprises a disinfestation unit which is releasably connected to plural containers. The disinfestation unit supplies a disinfestation gas (CO.sub.2) through the conduit means to the container, and periodically withdraws sample gas from said container. A thermal conductivity detector produces an electrical signal representation of the level of CO.sub.2 in the container, which is supplied, along with a temperature dependent signal, to a computer. The processor controls the introduction of additional CO.sub.2 throughout the process. Preferably, the system also includes heater elements, and the processor generates control signals for controlling temperature in the container. The computer controls the disinfestation process of multiple containers such multiple disinfestation processes can be carried out simultaneously.

Abstract: Lamina and stem components of tobacco leaf are fed simultaneously to a milling machine such that there is produced a fluent mixture of lamina and stem particles. The mixture, with little or no further particle size reduction can be fed to a cigarette making machine.

Abstract: Whole tobacco leaf is fed to a milling machine such that there is produced a mixture of lamina flakes and intact stem lengths. The lamina fraction, with little or no further particle size reduction can be fed to a cigarette making machine. The stem fraction can be discarded or processed according to conventional methods.

Abstract: A method of converting particles of tobacco leaves, particularly bales or portions of bales of compacted tobacco leaf laminae, into cut tobacco involves admitting portions of and/or entire bales into a tobacco cutter while the temperature of compacted particles matches or exceeds the room temperature of 18.degree.-25.degree. C. and the moisture content of the particles is between 10 and 17 percent.

Abstract: The invention is directed to a process for expanding tobacco wherein tobacco is impregnated with gaseous 1,1,1,2-tetrafluoroethane and thereafter heated in an expansion zone to liberate the 1,1,1,2-tetrafluoroethane and cause expansion of the tobacco. The process of the invention can provide substantial expansion of tobacco cut filler lamina without substantial generation of tobacco fines and employing substantially mild pressures of, for example, less than about 3,000 psi and with minimal effect on tobacco flavor.

Abstract: The flavor substances of the present invention are prepared by toasting (heating) natural tobacco in an inert atmosphere at a temperature of at least about 225.degree. C., fractionating the volatiles and collecting at least a portion of the fractionated materials as the flavor substances. This fractionating and/or collecting can be conducted by condensation, liquid-liquid extraction, sorption (adsorption and/or absorption) and the like, with either a solid or liquid sorbent medium. Either the sorbent medium containing the trapped volatiles or the volatiles themselves may be used as the flavor substances of the present invention.

Abstract: An improved pneumatic plant-blade-from-stem separator, including an upright box having an intermediate separating chamber with an inlet for material to be separated. Beneath the box an air inlet and an outlet mouth are provided, between which a discharge plane is disposed at an angle descending toward the outlet mouth. The plane is provided with a fixed bed comprising a plurality of longitudinally extending stock of square cross-sectional shape movable so as to define slots therebetween which are transverse to the bed.

Abstract: Bales or portions of bales of relatively dry compressed tobacco leaf laminae or ribs are heated microwaves, or in an to a temperature not less than 50.degree. C., and are immediately admitted into a shredding machine without previous cooling and/or breaking up. The moisture content of the shreds is raised to between 12 and 13.5% for admission into a cigarette maker, or such moisture content is raised well above the optimum value for further processing in order to increase the filling power of the shreds. The shreds are thereupon dried to reduce their moisture content to between 12 and 13.5% prior to conversion into the filler of a cigarette rod. Two or more different types of shreds can be mixed prior to admission into the cigarette maker.

Abstract: The flavor substances of the present invention are prepared by toasting (heating) natural tobacco in an inert atmosphere at a temperature of at least about 225.degree. C., condensing at least a portion of the volatiles driven-off during the toasting, and collecting the a portion of the uncondensed volatiles by sorption (adsorption and/or absorption) on a solid or liquid sorbent medium. Either the sorbent medium containing the trapped volatiles or the volatiles themselves may be used as the flavor substances of the present invention.

Abstract: A method of and apparatus for automatically analyzing the degradation of processed leaf tobacco are disclosed. The apparatus comprises a conveyor system for diverting a sample of leaf tobacco from an operating tobacco processing line, supplying the tobacco to a degradation analyzer and returning the tobacco to the processing line after the degradation analysis has been performed. The degradation analyzer comprises a weigh conveyor for receiving the tobacco sample, weighing it to insure it is within prescribed limits and delivering it to a vibratory screen separator where the tobacco is separated into a plurality of fractions of different-sized tobacco particles. The separated fractions are collected in weigh buckets, electronically weighed and discharged to the conveyor system for return to the tobacco processing line.

Abstract: Flavorful tobacco substances are provided by extracting tobacco with water, spray drying the resulting liquid tobacco extract, contacting the spray dried extract with a glycerine carrier, and subjecting the extract and carrier to a temperature above 150.degree. C. for a period of time sufficient to eliminate the harsh or "green" taste provided by the extract. The flavorful tobacco substances are useful as forms of tobacco in smoking product manufacture.

Abstract: A slicing machine comprises a frame having a support surface (10) onto which the block of material to be sliced is placed, a cutter assembly (14) for moving in a cutting plane transversely of said support surface, said cutter assembly being movable between upper and lower positions (K, K1) and a pusher (11) for moving the block of material in stepwise fashion towards said cutting plane, said pusher being movable from a rearmost position (A) in a forward direction during successive slicing operations to a forwardmost position (A1) close to the cutting plane. A pivoted retainer (22) is pivotally connected to the frame and movable between a non-retaining position and a retaining position for retaining and supporting the last slide of the block. The retainer is actuated by a pneumatic rotary actuator. The pusher moves toward its rearmost position as soon as the last slice is in a retained and supported situation.

Abstract: Uncured tobacco leaves are heated by microwaves or in an electric high-frequency field prior to subdivision into ribs and strips. The strips are separated from the ribs, preferably with a stream of conditioned air, and are thereupon heated again and condensed, and the condensed strips are dried and cooled in vacuo prior to packing. The separated ribs are heated and are thereupon introduced into containers. The containers are then admitted into a vacuum chamber for cooling and drying of the ribs therein prior to packing.

Abstract: This invention utilizes the action of Bakuhan Stone for absorbing moisture and producing nicotine decomposition from an ion reaction to make out a device that is put into cigarette packs to absorb and decompose nicotine.

Abstract: A tobacco feeder assembly utilizes a column of tobacco and a rotary conveyor to feed tobacco particles to a treatment zone which is maintained at above atmospheric pressure. The column of tobacco is maintained in the feed tube by control of the rotational speed of the rotary conveyor and provides an effective vapor barrier which prevents egress of the impregnating or treatment medium into the atmosphere.

Abstract: A cigarette having a generally cylindrical tobacco rod having a tobacco filler of ground tobacco. The tobacco rod has a circumference within the range of 10 mm to 19 mm. The tobacco rod is circumscribed by a combustible paper.

Abstract: The moisture content of the fillers of cigarettes is maintained at a preselected value by feeding to the stream building zone of the cigarette rod maker a flow of tobacco particles whose moisture content exceeds the desired value and with a surplus which is removed by an adjustable trimmer to convert the flow into a trimmed stream which is ready for draping into a web of cigarette paper to form a cigarette rod which is subdivided into cigarettes of desired length. The removed surplus is heated by a drying device and the heated surplus with its reduced moisture content is returned into the distributor of the cigarette rod maker to be admixed to the already advancing flow of fresh tobacco particles whose moisture content is excessive. The heating action is regulated as a function of signals generated by one or more moisture detectors which can monitor the moisture content of fibrous material in the surplus prior or subsequent to drying and/or the moisture content of the filler or trimmed stream.

Abstract: A method and an apparatus for regenerating tobacco smoke separation of the gaseous constituents from the condensed constituents. The gaseous constituents which contain many of the harmful substances in tobacco smoke are eliminated and the residue of the condensed constituents is collected. For purposes of smoking the condensate, an aerosol is produced from this condensate for inhalation by the smoker. Heating is an effective means to produce the aerosol and since the heating occurs at low temperature, there is no re-combustion of tobacco and the attendant production of harmful constituents.

Abstract: A portable curing frame is provided particularly adapted for use with an automated tobacco harvester. The curing frame includes a substantially rectangular frame member including a series of slotted tracks, in the form of slotted tubes, specially designed for receiving a notched portion of the plant stalks. The slotted track is substantially continuous and thereby allows infinitely variable spacing between the plants and optimization of ventilation for air curing. Legs are also provided on the portable curing frame. The legs are displaceable between a retracted position allowing storage of the frames and loading of the frames with tobacco plants and an extended position for supporting the frames and inverted plants above the ground in the field. A locking mechanism is provided to positively retain the legs in both the retracted and extended positions.

Abstract: A cigarette manufacturing machine, comprising an ascending shaft arranged to feed a tobacco mixture into a belt conveyor in such a manner as to form thereon a substantially continuous tobacco layer, a trimmer device arranged to reduce and regularize the thickness of the tobacco layer, a cyclically operating heater device arranged to successively heat determined portions of the tobacco layer, a section for wrapping the tobacco layer in paper to produce a continuous cigarette rod, and a cutter device operating cyclically in determined phase relationship with the heater device to cut the continuous cigarette rod.

Abstract: Apparatus for slicing tobacco bales for conditioning in which the bales are moved from a conveyor (2) onto an adjacent lift device (16) by a first pusher (6), and are then sliced by a slicing blade (20) which is moved horizontally into engagement with the top of the bale and slices the bale while the lift device is dropped slightly to assist in cleaving the bale. The lift is then actuated to raise the bale ready for the next slicing operation, after the previous slice has been ejected by a second pusher (22).

Abstract: For the moistening of comminuted, more particularly overdried, smoking materials, the requisite quantity of water is applied in at least two spraying sections situated one in succession to the other, in which the water is divided into tiny droplets by means of ultrasonic atomizers. Cooling sections are arranged between the individual spraying sections.

Abstract: A process for converting cigarette tobacco winnowings into usable form for cigarette making, comprises crushing the winnowings, which have a moisture content compatible with cigarette making, effecting a first sieving operation on the resulting crushed winnowings, and effecting a second sieving operation on the smaller fraction resulting from the first sieving operation to remove particles unsuitable for direct use. Any larger fraction resulting from the first sieving operation may be subjected to cutting and thereafter a third sieving operation.Suitable apparatus for converting cigarette tobacco winnowings having a moisture content compatible with cigarette making into usable form for cigarette making, comprises crushing rollers (11, 12) to which the winnowings are fed, a sieve (18) arranged to receive the crushed winnowings from the crusher, and a second sieve (19) provided to separate the tobacco usable for cigarette making from tobacco dust.

Abstract: An arrangement for transporting, storing, and blending tobacco employs a plurality of ventilated containers, each containing bales of a designated grade of tobacco. Containers are stored side-by-side and stacked several containers high, and rows of stacked containers are placed back-to-back so that all of the doors face outwardly. Following storage, the containers with various grades of tobacco are moved to a blending conveyor belt, and bales from the various containers are combined on the belt to form moxules of tobacco of a desired blend.

Abstract: A dry pre-mix is provided whereby a moist snuff can be prepared by addition of water. The pre-mix consists of a mixture of snuff-type tobaccos, cut to a predetermined size and having a moisture level between 6% and 16%.

Abstract: A method and apparatus are provided for detecting and removing foreign material which may be found in a stream of particulate matter, such as tobacco. The tobacco is allowed to fall in a cascade past an optical detector. The turbulence of the falling motion brings a large proportion of the particles in the cascade into the field of view of the detector. When foreign material is detected, a signal is generated to activate a fluid blast directed at the portion of the cascade in which the foreign material is located.

Abstract: A system, apparatus and method is proposed according to which a tobacco mass is proportioned for primary processing. The system and method provide for a controlled selection handling and proportioning of the tobacco mass, and for conditioning of the tobacco mass before further primary processing. The apparatus provides for conditioning an entire tobacco mass or for selected proportioning of the tobacco mass into smaller predetermined portions prior to conditioning. The system and method allow for blending different types of tobacco masses while utilizing the proportioning apparatus on selected tobacco masses.

Abstract: A loose leaf chewing tobacco product is prepared from leaf tobacco by removing the stems and major veins, then cutting the leaves across the grain of the remaining veins in a uniform manner with the cuts being spaced no greater than 1/4 inch apart, then casing the leaves with a casing mixture and finally drying the cased leaves.

Abstract: Apparatus is provided to delaminate farmer's bales of tobacco. The apparatus includes a bed and a delamination chamber and is carried on wheels for portability. Within the delamination chamber, a farmer's bale is gripped by structure which feeds the bale at a uniform, controlled, and selected rate. The structure may include combinations of rollers, belts, or the like. Delamination is accomplished by engaging the bale with a delamination knife in a direction parallel to the lamina and slicing the bale into portions of suitable size for further processing.

Abstract: A cutting apparatus for cutting tobacco leaves into small pieces. The cutting apparatus has a feed belt conveyor including a plurality of parallel narrow endless belts. At the tail section of the feed belt conveyor is provided a pulley on which a plurality of lower rotary cutting blades are coaxially mounted. The diameter of the blades is larger than that of the pulley and each lower cutting blade projects from between adjacent narrow endless belts. There are further provided a plurality of upper rotary cutting blades above the lower rotary cutting blades and each upper rotary cutting blade overlaps each corresponding lower rotary cutting blade. The endless belts are led to proceed from the pulley but not to proceed beyond the outfeeding edges of the lower rotary cutting blades and then return to the head section after they pass the overlap section.

Abstract: Tobacco leaf is processed into a form suitable for use in the manufacture of cigarettes by first cutting the leaf into strips, air classifying the strips into a lamina fraction and a stem fraction, threshing the stem fraction to separate lamina associated with the stem, and cutting the lamina strips and the separated lamina into shreds. The stem also may be processed for blending with the lamina shreds.

Abstract: A fluid pressure treating apparatus including a cylindrical tubular shell with a reciprocal spool assembly mounted for movement between a loading position outside the shell and a treating position within the shell, sealing members on said spool assembly for engaging the shell to form the pressure chamber. Conduits are provided to introduce processing fluid into the pressure chamber.

Abstract: A tobacco bale tipping apparatus (10) delaminates tobacco bale (12) into slabs of tobacco. The slabs of tobacco are separated into right hand and left hand wedges (14) by conveyor belts (27) and (26) and by weight chains (24). The wedges (14) are tipped by knives (20) which are adjustable toward or away from the conveyors to accommodate tobacco leaves of various lengths.

Abstract: A method in which moist snuff is produced, differing radically from the prior art. The tobacco is hogshead-aged for only about two years. Instead of producing snuff taste characteristics through fermentation, the tobacco is cased and chemical reactions, including Maillard reactions, are induced to produce snuff flavor precursors chemically.

Abstract: A method and apparatus for treating tobacco leaves by impregnating them with liquid carbon dioxide under high pressure. Tobacco leaf containers, in the form of open buckets, are mounted on a turntable which rotates intermittently step by step. In the preferred apparatus, the buckets are mounted in pairs, and when one pair of buckets is at a filling station, the buckets are filled with tobacco. The turntable then rotates to bring this filled pair of buckets to an impregnating station, while another pair of buckets is brought around to the filling station. At the impregnating station, lids are tightly applied and sealed to the buckets, and the impregnating liquid carbon dioxide is introduced, held for a predetermined time, and then released, after which the lids are removed.

Abstract: Disclosed is a method and apparatus for processing baled tobacco leaves to separate the lamina portions of the leaves from the stem portions. The bale is cut symmetrically, crosswise to its length, into three or preferably five separate sections, of different characteristic types. A center section is cut from the middle of the bale. On each side of the center section a second section is cut; and two end sections are preferably cut, one at each end of the bale. The different types of sections have different lamina-to-stem ratios, and are processed differently. The second sections are coarsely threshed, to dislodge the larger lamina portions of the leaves from the stem portions therein, and the coarsely threshed material is separated into a first light fraction (comprising mostly lamina) and a first heavy fraction (enriched in stem content). The center section can be combined with the light fraction and can be dried and packed without the necessity of further threshing.

Abstract: Freshly cut tobacco leaves are processed wherein the processing includes particle size reduction and drying immediately upon harvesting.

Abstract: Tobacco which has been increased in filling power by a conventional tobacco expansion process can be further increased in filling power by a post expansion heat treatment. The post expansion heat treatment comprises contacting the expanded tobacco produced by a conventional expansion process with a gaseous medium, such as air and/or steam, at a temperature of from about 200.degree. F. to about 450.degree. F. The post expansion heat treatment is preferably conducted at a lower temperature than the temperature of the heating step of the expansion process, and thus can be more easily controlled, while providing an additional increase in filling power. The product of the post expansion heat treatment process of this invention has been found to be as acceptable in subjective smoking characteristics as the expanded tobacco which is treated by the process.

Abstract: Novel shredded tobacco stem material having a much lower burn rate than other stem material and other beneficial properties and useful in the formation of cigarettes is formed by a novel procedure which produces only a relatively minor proportion of particulate material. The procedure, which is also applicable to tobacco stalk and tobacco winnowing, involves an initial thorough soaking of the stem, stalk or winnowings to a relatively high moisture level and mechanical fiberizing of the soaked material in a disc refiner at atmospheric pressure and preferably at ambient temperatures. The resulting shredded stem, stalk or winnowings in fibrous form is dried to the desired moisture level.

Abstract: Harvested green tobacco is cured by photobleaching followed by thermal browning. Photobleaching is preferably effected after incubation in vapors of an organic liquid or steam.

Abstract: A process for artificially curing mature green tobacco is provided wherein the tobacco is immersed in an acidic medium and incubated therein at at least room temperature until the desired color develops. Incubation at pH 1.5 to 3.5 at about 50.degree. C. for as little as 3 hours may be sufficient to eliminate the green color and green smoke taste and odor of the tobacco.

Abstract: A method is provided for treating uncured green tobacco whereby the chemical composition of the tobacco can be altered. The method involves expressing protoplasmic juice from green uncured tobacco by means of pressure and thereafter artificially curing the tobacco. The expressed juice may be collected and processed to alter its chemical composition. The processed juice may thereupon be reapplied to tobacco from which juice has been expressed to produce a tobacco product having desired chemical characteristics.

Abstract: A process for improving the fill power of reconstituted tobacco including the steps of wrinkling the tobacco and then shattering the wrinkled tobacco material. The wrinkling is accomplished by simultaneously steaming and tumbling the tobacco, and the shattering is accomplished by a selective milling of the wrinkled tobacco material.

Abstract: A method and apparatus for removing veins from the lamina in a bulk strip of tobacco wherein the stems have been removed. The veins are removed by running the bulk strip through a hammermill and then through a separating screen for separating the veins from the lamina.

Abstract: Described are processes for augmenting or enhancing the aroma or taste of a smoking tobacco comprising the step of intimately admixing with smoking tobacco an aroma or taste augmenting or enhancing quantity of at least one substance selected from the group consisting of:A. A composition of matter consisting essentially of cis-3-hexenal, cis-3-hexenyl-cis-3-hexenoate, trans-2-hexenal, and cis-3-hexenol;B. A composition of matter consisting essentially of cis-3-hexenal, cis-3-hexenyl-cis-3-hexenoate, cis-3-hexenyl formate and trans-2-hexenal;C. A composition of matter consisting essentially of cis-3-hexenal, cis-3-hexenyl-cis-3-hexenoate, cis-3-hexenol, cis-3-hexenyl formate and trans-2-hexenal; andD. Cis-3-hexenyl methyl ether.Also described are smoking tobacco compositions produced according to the above process.

Abstract: In a pressure vessel of the type used for processing a product with a liquid cryogen such as the impregnation of tobacco with liquid carbon dioxide for expansion thereof, a withdrawal door, pivotally hinged to open to permit gravitational discharge of the processed product, includes a grating to support the product in the vessel when the door is closed. A wire screen mesh is disposed on the grating to permit gaseous and liquid cryogen to pass therethrough while substantially preventing product from passing therethrough. A holding apparatus includes means for securely holding the screen fixed relative to the grating at the periphery and interior surface portions of the screen, the apparatus preferably including a gridded structure for minimizing stretching and tearing of the screen during discharge of the processed product from the vessel.

Abstract: The invention disclosed is a method and apparatus for expanding particles of cured tobacco by means of liquid and gaseous carbon dioxide which is sprayed into a mass of the tobacco in a closed pressure vessel. The thus treated tobacco is removed from the vessel and heated such that rapid release of the carbon dioxide effects expansion of the tobacco.

Abstract: A substantially horizontal grating having a plurality of substantially parallel bars extends within an enclosure that is adapted to gravitationally receive a mass of tobacco containing a cryogen and discharge smaller tobacco particles therefrom. A plurality of rotatable shafts having a plurality of blades equally separated by spacers are disposed orthogonally over the parallel bars such that the blades are located between the parallel bars. The spacers on the shafts and the parallel bars cooperate to define a plurality of sized apertures through the grating. The blades are formed to separate portions of the mass upon rotation and to urge the portions through the sized apertures for discharge from the apparatus.

Abstract: A method for the treatment of tobacco stems which comprises providing the tobacco stems in the uncut condition with a moisture content ranging from 15 to 70% relative to the dry weight of the tobacco stems, performing at least one first cut of said tobacco stems in a direction parallel to the longitudinal axis thereof, conditioning the resultingly cut tobacco stems, and performing more than one second cut of said tobacco stems in a direction parallel to said longitudinal axis, wherein the respective longitudinal planes containing said first and said second cuts reside in substantially perpendicular relation to each other. The resulting tobacco stem sections exhibit improved uniformity of length and thickness, and minimal fiber destruction, and have improved expansion capacity.