And Cutting Or Shaping Patents (Class 144/345)
  • Patent number: 5697412
    Abstract: The felling and bunching head for severing and grouping trees has a shear or saw or the like for severing trees, and an accumulation area for accumulating severed trees, extending rearwardly from the shear or saw, substantially outwardly and away from a centerline of said head. Taker and tucker arms are pivotally mounted to pivot towards and away from the accumulation area. The taker and tucker arms are mounted via pivotal connections located substantially outwardly from the shear or saw on the opposite side of the centerline from the accumulation area, on substantially the same axis. The taker and tucker arms have generally similar geometries facing the accumulation area, as viewed from above, thereby presenting generally similar geometries to trees in the accumulation area, thereby minimizing jostling of the trees when they are alternately held in the accumulation area by the taker arm and by the tucker arm.
    Type: Grant
    Filed: March 6, 1997
    Date of Patent: December 16, 1997
    Assignee: Tigercat Industries Inc.
    Inventor: John Kurelek
  • Patent number: 5694676
    Abstract: A method of making a book box which comprises utilizing a solid block of wood which is either of a square or rectangular shape. In the side edge of the solid block there is cut a plurality of closely spaced parallel grooves causing the side edge to resemble the leaves of a book when the book is closed. Within the top surface of the block of wood there is formed an enlarged concavity with the bottom surface of the block of wood being adhesively secured onto the inside surface of a back flap of a book cover. The spine of the book cover is adhesively secured to the side edge. The front flap of the book cover is capable of pivoting between a closed and an open position, and when in the closed position covers the concavity, and in the open position provides access into the concavity.
    Type: Grant
    Filed: July 9, 1996
    Date of Patent: December 9, 1997
    Inventors: Barbara J. Lambesis, Nikos A. Lambesis
  • Patent number: 5682936
    Abstract: An improved method of constructing a cabinet drawer comprises joining the drawer end panels to the back of the drawer front panel and attaching a one piece unitary folded paperboard blank that defines both the bottom panel of the drawer and the back panel of the drawer. The bottom panel slides into a race defined by dado grooves in the drawer sides and front and the paperboard blank defining both the bottom panel and back panel is attached to the drawer by driving staples or other fasteners through the back panel into the back edges of the drawer sides.
    Type: Grant
    Filed: January 16, 1996
    Date of Patent: November 4, 1997
    Inventor: Joseph W. Higdon, Jr.
  • Patent number: 5655583
    Abstract: A tenonizer apparatus has a motor and a circular cutting blade assembly mounted on a pivotable platform. A radius shoulder support shaft is pivotably mounted perpendicular to the circular cutting blade. The operator pushes and rotates the log along the shafts to create the tenon. Only one tenon can be cut at a time. A minimal set up time is required to switch between tenon types. The pivotable platform allows variable length tenons to be cut. The apparatus is portable.
    Type: Grant
    Filed: August 31, 1995
    Date of Patent: August 12, 1997
    Inventor: Michael G. Heintzeman
  • Patent number: 5618371
    Abstract: A selective plurality of elongate half-logs, lumber planks which may have imperfect or damaged edges, or a combination of both, are superposed on each other and adhesively joined to form an intermediate assembly, which is then divided by one or more beam-long cuts made perpendicularly to the flat surfaces of the half-logs or planks. The resulting outer sections of the intermediate assembly, substantially mirror-images of each other, are reoriented so that the original outer edges face each other and are positioned so that a selected space remains between them. Various spacing and bracing elements are selectively chosen to connect the two outer sections and thus to form a laminated space-containing wood beam structure, on which surface-covering sheathing or coatings may be applied optionally.
    Type: Grant
    Filed: June 21, 1995
    Date of Patent: April 8, 1997
    Inventor: Peter Sing
  • Patent number: 5607005
    Abstract: In a method of fastening an attachment member (1) in a prefabricated borehole (2) in a wooden component (B), the inside surface of the borehole is provided with a profiled surface (2a) by a threadformer (4) which compacts the inside surface of the borehole (2). The borehole (2) is filled with a hardenable mass before the attachment member is inserted into the borehole.
    Type: Grant
    Filed: June 12, 1995
    Date of Patent: March 4, 1997
    Assignee: Hilti Aktiengesellschaft
    Inventor: Erich Leibhard
  • Patent number: 5593530
    Abstract: Laminated lumber made of a plurality of prismatic wood arranged in the transverse direction and bonded together by an adhesive, in which inside knots are present in the transverse of at least a part of inside pieces of the prismatic wood composing the laminated lumber, and knots are not present at least on the surface of the laminated lumber. As a result, it is possible to obtain high-class laminated lumber without knots on three or four sides by using natural wood with knots with a high product yield.In the method of making the laminated lumber, a plurality of prismatic wood are arranged in the transverse direction, outside pieces of the prismatic wood have no knots, inside pieces of the prismatic wood which have inside knots lengthwise are rotated such that the knots of the inside pieces of the prismatic wood are present in the transverse direction. By arranging the prismatic wood in this way, there is substantially no knots on the four sides of the laminated lumber.
    Type: Grant
    Filed: August 16, 1994
    Date of Patent: January 14, 1997
    Inventor: Tetsuya Hashiguchi
  • Patent number: 5560409
    Abstract: A method of resawing elongated radially sawn segments of timber so that bsawn boards are produced. Said wedges are sawn with the desired angle between the radial faces and are resawn so that the growth rings of the tree are basically parallel to the broad backsawn faces. The flared radial edges of the boards indicate the growth ring orientation and therefore the cupping tendency and the direction of bow. This enables a greater degree of consistency in the manufacturing process over conventional methods. Said backsawn boards can be used individually as conventional boards with the mentioned advantages or can be laminated together to make a range of laminates that balance or use the bowing and cupping tendency of backsawn timber.
    Type: Grant
    Filed: December 20, 1993
    Date of Patent: October 1, 1996
    Assignee: Australian Radial Timber Conversion Company (RADCON) Pty Ltd.
    Inventor: Andrew K. Knorr
  • Patent number: 5493830
    Abstract: The invention concerns a timber element and a procedure for manufacturing such a timber element. The timber element (14b) is composed of at least two heavy wooden blanks (2) fitted one upon the other and glued to each other by their substantially horizontal faces. As taught by the invention, each wooden blank (2) is provided on at least on horizontal face with a guiding recess (6; 6a, 6b) longitudinal to the wooden blank and vertical, for guiding the crackling to occur vertically.
    Type: Grant
    Filed: January 31, 1994
    Date of Patent: February 27, 1996
    Assignee: Honkarakenne Oy
    Inventor: Reino Saarelainen
  • Patent number: 5469903
    Abstract: A method of simulating a solid wood multipanel door is disclosed. Predetermined portions of the thin sheets of wood which are typically used to construct hollow core doors are cut away. The portions are used to construct artificial door panels, which are replaced into the openings in the hollow core door from which they were cut. Molding is then placed around the artificial door panels. In an alternative embodiment, Wainscott panels may be constructed utilizing the inventive technique.
    Type: Grant
    Filed: October 7, 1994
    Date of Patent: November 28, 1995
    Inventor: Kenneth Stanley
  • Patent number: 5440977
    Abstract: A method for production of a trussed rafter, wherein the nail plates are affixed to timber members in conjunction with cutting of the timber members and before they are transported to an assembly station. The assembly station can be any type of a rafter jig but can also be a levelled surface, e.g., a factory floor, thereby eliminating the need for an assembly jig. The labor and force required in timber member jointing are substantially reduced, because the nail plates are already affixed to the timber members and assembly can be largely limited to affixing of upper nail plates (8). The assembly surface has a grid pattern (1) thereon, enabling the positioning of side quides (2) required for assembling. Markings indicating prefixed platings and/or nail plates positions are used to provide quality control.
    Type: Grant
    Filed: September 14, 1993
    Date of Patent: August 15, 1995
    Inventor: Tuomo T. Poutanen
  • Patent number: 5433805
    Abstract: A method for preventing cracks in bamboo canes subjected to drying comprises longitudinally cutting open the bamboo cane along its entire length, allowing the cut cane to dry to a desired residual moisture content, and sealing the resulting longitudinal gap by adhesively bonding into the longitudinal gap a multi-section filler strip. The longitudinal gap may be milled out to produce desired dimensioning and shaping. The strip may also be mechanically attached to the cane by clips, screws or dowels. The cane may be optionally chemically pretreated before drying.
    Type: Grant
    Filed: January 11, 1994
    Date of Patent: July 18, 1995
    Inventor: Alexander Schmidmeier
  • Patent number: 5427159
    Abstract: A countertop finishing apparatus includes a base for supporting the countertop. A press is arranged to press an end piece against an end of the countertop. A trimming head is provided with an automatic positioner for automatically moving the trimming head relative to the base to cut the end piece of the countertop to a desired size.
    Type: Grant
    Filed: January 6, 1994
    Date of Patent: June 27, 1995
    Assignee: Countertops, Inc.
    Inventors: Andrew P. Burgess, Paul B. Burgess, II
  • Patent number: 5372671
    Abstract: A portable, compact, light weight, machine for gluing a flexible veneer strip in a groove of a work piece. The gluing machine includes an aluminum housing having a chamber in which an electrical heating tape obtains. The housing is mounted on a base of wood though separated therefrom by a commercially-available BACALITE heat insulating strip. The user is protected from the heated housing by side strips of BACALITE. A slot in the bottom of the housing mounts a readily interchangeable, high-heat transfer bar whose free edge has a surface complementary to that of the groove in which a veeneer is to be fixed. Special side bars are employed for grooves have greater internal dimensions than their openings. A controller also mounted on the base may be utilized to regulate the heating tape.
    Type: Grant
    Filed: October 8, 1992
    Date of Patent: December 13, 1994
    Inventor: Edward P. Jorde
  • Patent number: 5360631
    Abstract: There is disclosed a method for the ammonia saturation of wood to impart flexibility thereto which includes the step of sealing the surfaces of ammonia-saturated wood with a polymeric film which has limited or no permeability to either or both ammonia and water vapor. Preferably, the polymeric film is flexible so the working of the wood product by bending, twisting, embossing, molding, etc. will not destroy the film. The polymeric film should also be soluble in a selected solvent, thereby permitting its removal after the wood has been formed in a final, desired shape to permit water vapor to re-establish crosslinking of the cellulose chains and restore its natural, rigid condition.
    Type: Grant
    Filed: July 26, 1993
    Date of Patent: November 1, 1994
    Inventor: Robert E. Strauss
  • Patent number: 5269356
    Abstract: A system for constructing mitered corners on a table saw having a rotatable adjustable miter guide slidable in a groove on either side of a saw blade comprises a presentation device having two surfaces meeting at a fixed angle. Any error in setting the angle of the miter device is canceled by placing the presentation device between the first piece to be cut and the miter guide while cutting the first piece, then moving the miter guide to the opposite groove without resetting the miter angle and reversing the presentation device between the second piece to be cut and the miter guide. In a preferred embodiment the presentation device has an engagement mechanism for engaging the miter guide and an adjustable slide stop for determining the cut length of a piece of material.
    Type: Grant
    Filed: March 17, 1992
    Date of Patent: December 14, 1993
    Inventor: William R. Bartz
  • Patent number: 5240050
    Abstract: This invention relates to a method for fabricating a gluing plank and in particular to one including steps of severing timber into boards in which those without defects are used as surface board and bottom board while those with defects are used as intermediate board in transverse and longitudinal directions alternately, applying adhesive agent on the boards, gluing the surface board, the bottom board and the intermediate board together to form a plank, and cold pressing and hot pressing the plank.
    Type: Grant
    Filed: May 21, 1992
    Date of Patent: August 31, 1993
    Inventor: Wang F. Shing
  • Patent number: 5185050
    Abstract: An apparatus for cutting opposed irregularly shaped ends of veneers to produce opposed inclined end faces and for bonding the veneers together at the inclined end faces thereof, has a cutter which cuts an irregularly shaped end of a veneer to produce an end face inclining from an upper edge to a lower edge a little ahead of the upper edge. The apparatus also has an adhesive-material supplying device with outlets from which an adhesive material is projected. The outlets are located substantially directly above, and in immediate proximity to, an inclined front end face of a following veneer on a first support member.
    Type: Grant
    Filed: November 21, 1991
    Date of Patent: February 9, 1993
    Assignee: Meinan Machinery Works, Inc.
    Inventors: Shinichi Sakamoto, Kenichi Hiraiwa, Masaru Koike, Yoshioki Nozawa
  • Patent number: 5163491
    Abstract: Improved methods of fabricating at least partially curved staircases include a first method in which preformed step structures have treads with curved slots formed in the underside of the ends which define a path for insertion of top edge segments of thin starter strips. The slots are collectively configured to laterally deflect the inserted starter strips in a manner longitudinally conforming them to at least partially curved paths of the overall stringer structures in the completed staircase. The stringers are then laterally built up and completed by securing reinforcing structures to the side surfaces of the laterally deflected strips. A second method uses preformed cooperating treads and risers themselves as a form which defines an at least partially curved path for the stringers.
    Type: Grant
    Filed: November 27, 1991
    Date of Patent: November 17, 1992
    Inventor: Lynn H. Smith
  • Patent number: 5135597
    Abstract: The process begins with a single board, for instance a flat grain board, of selected dimensions. The single board may be clear or not or may be cut and rejoined to remove defects. The board is then sawn in a selected manner and the resulting boards are bonded together by gluing to form a remanufactured board, in such a manner that the glue lines are substantially invisible. In one preferred embodiment, a flat grain board is rip sawn and then edge glued to form a vertical grain board of selected dimensions.
    Type: Grant
    Filed: April 30, 1991
    Date of Patent: August 4, 1992
    Assignee: Weyerhaeuser Company
    Inventor: Earl M. Barker
  • Patent number: 5060705
    Abstract: A tambour door includes a plurality of elongated elements having front and back surfaces of rectangular transverse cross-section placed in abutting side-by-side relationship including a flexible backing material overlaying and adhesively secured to the back surfaces of the elongated elements. The front surface of the elongated elements are formed with a design which extends over a plurality of adjacent elements. A cabinet including such tambour doors includes side pockets in which the doors move on tracks when the doors are moved to the open position. When the doors are in the closed position, they are planar and extend across the opening into the cabinet. When the door is in the closed position, the interface between adjacent elements is virtually invisible because of the abutting relationship of the elements and because of their rectangular cross-sectional shape.
    Type: Grant
    Filed: September 27, 1990
    Date of Patent: October 29, 1991
    Assignee: National Products, Inc.
    Inventors: Bruce Woodward, James Hall
  • Patent number: 5002105
    Abstract: A process is described for making a laminated wood product having improved strength and dimensional stability (i.e., less warping caused by temperature and/or moisture change in drying, transportation and in use). Adjacent surfaces of lumber or veneer laminae cut from a single piece of wood are arranged in units of three laminae where the center lamina is twice the thickness of each outside lamina and in such a way that the outer laminae are rotated 180 degrees about their longitudinal axes to provide mirror images of the surfaces of the center lamina. These trios are arranged in a symmetrical manner about the central plane of the laminate and then bonded together. The minimum number of laminae is three, but with increments of three additional laminae the mirror-laminate can be built up to any desirable thickness. The mirror-laminate may be used in rough form or surfaced to specific finished dimensions.
    Type: Grant
    Filed: April 3, 1990
    Date of Patent: March 26, 1991
    Assignee: Engineering Data Management, Inc.
    Inventor: Jozsef Bodig
  • Patent number: 4963212
    Abstract: A furniture frame part or the like is made from a first, planar laminate of wood or other material. This laminate is bent so as to form a shaped member of single curvature. The shaped member is cut into slices in a direction transverse to the generatrices of the curvature, and from these slices a second laminate is made. This second laminate is bent in a direction so as to form another curvature with generatrices extending generally transversely to the first mentioned generatrices, whereby a furniture frame part or another composite body of double curvature may be made.
    Type: Grant
    Filed: August 31, 1988
    Date of Patent: October 16, 1990
    Assignee: Ploughmann & Vingtoft
    Inventor: George Rasmussen
  • Patent number: 4947908
    Abstract: A simple, low cost, light weight biscuit jointer (21) comprises an elongated motor housing (23), a motor end cap assembly (25) fixed to one end of housing (23) and a base assembly (27) for engagement with a workpiece. To form a biscuit receiving slot in a workpiece, the motor housing (23) and end cap assembly (25) are pivoted relative to base assembly (27) for sweeping a an elongated, generally cylindrical bit (29) through an opening (31) in a base plate (33). The sweeping action is effected by an operator rotating a handle (35) fixed to end cap assembly (25) counterclockwise (FIG. 2) relative to base assembly (27). A handle (37) is used to stabilize base assembly (27) as house assembly (23) is pivoted to form the slot.
    Type: Grant
    Filed: January 31, 1990
    Date of Patent: August 14, 1990
    Assignee: Black & Decker, Inc.
    Inventors: Michael L. O'Banion, Scott D. Price
  • Patent number: 4918799
    Abstract: A structure on which stringers for a free-standing circular staircase are formed in accordance with a time-saving method is disclosed. The structure comprises upper and lower metal patterns connected by vertical beams. The patterns have a plurality of rays attached to a central hub. The beams are attached to equidistant rays at a given distance from the center of the respective pattern. Clamps are affixed at successively higher positions along the perimeter of the circle formed by the beams that hold the stringer while it is being laminated with epoxy resin, until it has become rigid.Separate sets of beams may be used to form inner and outer stringers for a staircase, or the outer stringer may be formed on the same set of beams after the inner stringer has become rigid.
    Type: Grant
    Filed: April 10, 1989
    Date of Patent: April 24, 1990
    Inventor: Louis Benedetti
  • Patent number: 4793393
    Abstract: Process for producing a veneer workpiece in the form of a flat plate or the like with a preferably, at least partly wooden base layer, optionally in the form of a base veneer constituted by several individual layers, a face veneer having at least one wooden face veneer layer and a cutout passing through the base layer and the face veneer, in which the base layer and the face veneer are preferably glued together by means of a synthetic resin adhesive, which produces the cutout passing through the base layer and the face veneer and finally the circumferential wall or walls thereof are covered with face veneer material, characterized in that the gluing of the base layer and the face veneer to form a solid workpiece, the formation of the cutout or cutouts and the covering of the circumferential wall thereof with the face veneer in a single pressure punching process, the face veneer layer being pressed through from the surface of the veneer workpiece into the cutout or cutouts, while covering the circumferential w
    Type: Grant
    Filed: October 14, 1987
    Date of Patent: December 27, 1988
    Inventor: Peter Pelz
  • Patent number: 4722374
    Abstract: A wooden spiral staircase having a hollow central support column, treads which abut but do not attach to such column, tread supports ending in tenons which completely intersect the column and are secured by a wedged-through mortise joint, spacerblocks between every two adjacent treads and under the bottommost tread, and an optional laminate bent handrail and optional balusters which serve no support function, enabling the manufacturer to construct and ship the main body of the staircase as a single unit that can easily be installed through "screwing" it through the doorway(s) of the intended site. The method of constructing such a staircase in which the placement of the mortises on the central column is determined by the use of a computer generated template, thereby allowing for every staircase to be custom-designed as well as ensuring extreme precision in the final product.
    Type: Grant
    Filed: August 14, 1986
    Date of Patent: February 2, 1988
    Inventor: Henry J. Bond
  • Patent number: 4655869
    Abstract: A unitary sheet of plywood comprising at least one layer of plywood veneer expanded in a direction perpendicular to the grain and at least one layer of plywood veneer bonded to said expanded layer; the method of forming such plywood comprising forming a first layer or layers of plywood veneer expanded in a direction perpendicular to the grain and bonding at least one layer of plywood veneer to said expanded layers, the method of forming expanded veneer comprising incising a strip of green veneer with at least one multi-bladed nip roller to cause an expansion thereof in a direction perpendicular to the grain and drying said incised strip, and apparatus for expanding a sheet of green veneer comprising at least one multi-bladed roller for incising a sheet of green veneer to cause expansion thereof in a direction perpendicular to the grain and means for drying said incised veneer sheet.
    Type: Grant
    Filed: January 10, 1983
    Date of Patent: April 7, 1987
    Inventors: Stephen J. Tellman, Oscar Selber
  • Patent number: 4546806
    Abstract: A method for trimming the edges of a sheet of veneer perpendicularly to its grain while preventing this sheet from splitting. In a first step, a strip of tape is applied onto the sheet of veneer close to each of its edges to be trimmed. In a second, subsequent step, the tape-reinforced edges of the sheet of veneer are trimmed by shearing, preferably using a pair of overlapping cutting discs positioned to produce the requested shearing action. A machine especially designed for carrying out this method is also disclosed.
    Type: Grant
    Filed: March 27, 1984
    Date of Patent: October 15, 1985
    Assignee: Placages Nicolet-Sud Inc.
    Inventor: Luc Dubuc
  • Patent number: 4432172
    Abstract: Timber support poles are given desired breaking properties to reduce the deceleration of a vehicle that collides with the pole by cutting one or more recesses in the pole, and filling the recesses with a polymeric filler composition.
    Type: Grant
    Filed: January 11, 1982
    Date of Patent: February 21, 1984
    Assignee: Minnesota Mining & Manufacturing Company
    Inventors: Charles R. Kuykendall, Richard B. Castle
  • Patent number: 4401496
    Abstract: A technique for salvaging scrap veneer wherein scrap veneer is cut to a common width. The cut veneer will then be cut into common lengths and fed to a number of butt jointing machines. These butt jointing machines will end joint the pieces and feed out parallel ribbons of butt jointed veneer. These ribbons will then be fed to a series of splicing machines which will splice the ribbons together to form sheets made of small uniform size pieces of veneer. The sheets may then be fastened to a backing material.
    Type: Grant
    Filed: January 17, 1983
    Date of Patent: August 30, 1983
    Assignee: Armstrong World Industries, Inc.
    Inventor: Ernest T. Koontz, Jr.
  • Patent number: 4366197
    Abstract: An exterior, deep embossed, shingle lap siding system for building well and roof structures comprising rectangular building panels having a decorative outer weather resistant surface embossed to resemble, when assembled, a plurality of rows of shingle elements laid side-by-side, said weather resistant outer surface including a lower edge portion projecting downwardly below the upper edge portion of the next subjacent row and having an irregular lower edge embossed to resemble the lower edges of a row of variable length shingles placed side-by-side.
    Type: Grant
    Filed: July 28, 1980
    Date of Patent: December 28, 1982
    Assignee: Masonite Corporation
    Inventors: Charles M. Hanlon, James H. Mein, William J. Schultz
  • Patent number: 4351680
    Abstract: A high yield technique to convert normally-unusable round logs of balsa or other species of wood whose diameter is less than about 4 inches into large rectangular panels that are contourable.The raw logs are first peeled to expose the wood and are then cut into round pieces of a desired length. The pieces, after being kiln-dried, are stacked to form a dry assembly in which the pieces are separated from each other to define a matrix of intersticial spaces. The pieces in the assembly are then interlaminated in a mold by filling the matrix with an elastomeric plastic solution which, when cured, functions as an adhesive to provide an integrated stock block. The stock block is then divided into panels of the desired thickness, each panel being constituted by an array of round wood tiles joined together by elastomeric hinges, whereby the resultant panel is contourable and may be conformed to a curved surface.
    Type: Grant
    Filed: August 3, 1978
    Date of Patent: September 28, 1982
    Assignee: Baltek Corporation
    Inventor: Jean Kohn
  • Patent number: 4344471
    Abstract: A reinforced veneer sheet and a method of manufacturing the reinforced veneer sheet are provided. On an imperfect veneer sheet, a plurality of closed cuts are formed in a row through the sheet across the veneer grain. Through these closed cuts, a length of cord is forced at its intermediate portions from one side of the sheet until they protrude from the other side. The cuts are formed repeatedly and the cord is also forced through the cuts repeatedly on a veneer sheet fed in one direction or cut off from a log turned on a veneer lathe.
    Type: Grant
    Filed: October 24, 1980
    Date of Patent: August 17, 1982
    Assignee: Meinan Machinery Works, Inc.
    Inventor: Yasuhiro Ibuki
  • Patent number: RE35327
    Abstract: The method of converting logs involves cutting each log longitudinally and diametrically at right angles into equal quarter-log segments, the rearranging the quarter-logs so that the arcuate surfaces of the segments face inwardly toward each other, while their cut flat surfaces are positioned to form a rectangle in cross-section. The segments so positioned may be joined together as such, rigid foam plastic insulation may be introduced into the space remaining between the segments, or support bracing and other insulation may take the place of the rigid foam. The resultant converted logs may be used as beams, joists or bearing-wall members; devices for aligning, registering and sealing the converted logs together are provided.
    Type: Grant
    Filed: March 9, 1994
    Date of Patent: September 10, 1996
    Inventor: Peter Sing