Specified Coating Composition Contains Organic Material Patents (Class 148/257)
  • Publication number: 20130209830
    Abstract: A manufacturing method for steel sheets for containers produces steel sheets with excellent film adhesion qualities. This steel sheet for containers has, on a steel sheet, a chemical conversion coating with a metal Zr content of 1-100 mg/m2, a P content of 0.1-50 mg/m2, and an F content of no more than 0.1 mg/m2, upon which is formed a phenolic resin layer with a C content of 0.1-50 mg/m2. Moreover, the manufacturing method for steel sheets for containers is a method for obtaining the steel sheet for containers wherein the chemical conversion coating is formed on the steel sheet by subjecting the steel sheet to immersion in or electrolytic treatment with a treatment solution containing Zr ions, phosphoric acid ions, and F ions; and subsequently, the steel sheet upon which the chemical conversion coating has been formed is immersed in, or undergoes topical application of, an aqueous solution containing phenolic resin, then dried.
    Type: Application
    Filed: September 14, 2011
    Publication date: August 15, 2013
    Applicant: JFE STEEL CORPORATION
    Inventors: Takeshi Suzuki, Norihiko Nakamura, Yuka Miyamoto, Yoichi Tobiyama
  • Patent number: 8372216
    Abstract: A continuous method for surface treatment of metal strips applies a finish coat having a thickness of not more than 3 ?m, the apparatus employed for application being equipped with at least one IR sensor which faces a coated side of the strip, operates in reflection geometry, and serves to measure the coat thickness of the finish coat, with the strip running.
    Type: Grant
    Filed: October 9, 2009
    Date of Patent: February 12, 2013
    Assignee: BASF SE
    Inventors: Guido Vandermeulen, Bernd Strubel, Helmut Witteler, Jessica Neumann, Walter Bertkau, Bernd Laubusch, Jens Haas, Mirjam Herrlich-Loos, Helmut Löw, Walter Braumandl
  • Patent number: 8092618
    Abstract: The invention provides a method and apparatus for controlling the formation of foulant deposits on petroleum processing equipment. The invention involves a first mixture comprising an acid phosphate ester. The first mixture is applied to the surface of the petroleum processing equipment at a high temperature. Then a second mixture comprising a metal salt is applied also at a high temperature. The result is sufficient to provide an effective coating that prevents the formation of foulant deposits on the petroleum processing equipment. The second mixture reacts with any polyphosphate in the coating to prevent any contamination of petroleum materials within the petroleum processing equipment.
    Type: Grant
    Filed: October 21, 2009
    Date of Patent: January 10, 2012
    Assignee: Nalco Company
    Inventors: Ron Sharpe, Christopher Russell, Simon Crozier
  • Patent number: 7588801
    Abstract: Provided is a chromium-free surface treatment method which imparts practical rust inhibitive performance to a metal product having a zinc surface to which it was difficult to impart rust inhibitive performance of practical level. A conversion-coated film of zinc phosphate etc. is formed on the zinc surface of the metal product as pretreatment, and the silica-based film is formed by applying a chromium-free surface treatment agent which uses alcohol or mixture of water and alcohol as a solvent to the conversion-coated film. As a result, when an aqueous surface treatment agent containing alcohol is applied, it is possible to suppress the formation of white rusting for 72 hours or longer in the salt spray test.
    Type: Grant
    Filed: December 13, 2007
    Date of Patent: September 15, 2009
    Assignee: Hoden Seimitsu Kako Kenkyusho Co., Ltd.
    Inventors: Yasuhiko Endo, Kengo Takase, Shunjiro Watanabe, Shoichiro Adachi
  • Patent number: 7479177
    Abstract: The invention involves a composition for forming a combined conversion and lubricating coating on a metal substrate with which the composition is brought into contact. The composition comprises (a) an oxyethylated aliphatic alcohol whose aliphatic hydrocarbon moiety contains 18 or more carbon atoms and (b) dissolved phosphate anions. Preferably the composition also comprises inorganic boron, an alkali metal salt of a fatty acid, and an accelerator for phosphate coating.
    Type: Grant
    Filed: February 27, 2004
    Date of Patent: January 20, 2009
    Assignee: Henkel AG & Co. KGaA
    Inventor: Richard J. Church
  • Patent number: 7473324
    Abstract: Autodeposition of a coating containing an epoxy resin is accomplished over a metal substrate that has been coated with a zinc phosphate conversion coating without significant removal of the zinc phosphate conversion coating.
    Type: Grant
    Filed: December 12, 2002
    Date of Patent: January 6, 2009
    Assignee: Henkel KGaA
    Inventor: Elizabeth J. Siebert
  • Patent number: 7422793
    Abstract: Rinsing or sealing solutions comprising a rare earth element and a valence stabilizer for barrier films. The treated films contain a rare earth/valence stabilizer complex. The rare earth element is selected from cerium, praseodymium, terbium, or combinations thereof, and at least one rare earth element is in the tetravalent oxidation state. The rinsing or sealing solution may also contain an optional preparative or solubility control agent. The oxidized rare earth element is present in the coating in a “sparingly soluble” form. The valence stabilizers can be either inorganic or organic in nature. A number of rare earth/valence stabilizer combinations that match the performance of conventional hexavalent chromium systems are presented.
    Type: Grant
    Filed: July 23, 2003
    Date of Patent: September 9, 2008
    Assignee: University of Dayton
    Inventors: Andrew Wells Phelps, Jeffrey Allen Sturgill, Joseph Thomas Swartzbaugh
  • Patent number: 7407711
    Abstract: Conversion coatings comprising a rare earth element and a valence stabilizer combined to form a rare earth/valence stabilizer complex are described for substrate metals. The rare earth element is selected from cerium, praseodymium, terbium, or combinations thereof, and at least one rare earth element is in the tetravalent oxidation state. The coating bath may also contain a preparative or solubility control agent. The oxidized cerium, praseodymium or terbium is present in the coating in a “sparingly soluble” form. The valence stabilizers can be either inorganic or organic in nature. A number of cerium, praseodymium, or terbium/valence stabilizer combinations are presented that can equal the performance of conventional hexavalent chromium systems.
    Type: Grant
    Filed: July 23, 2003
    Date of Patent: August 5, 2008
    Assignee: University of Dayton
    Inventors: Andrew Wells Phelps, Jeffrey Allen Sturgill, Joseph Thomas Swartzbaugh
  • Patent number: 7390847
    Abstract: A composition for the treatment of metal surfaces and for the deposition of metals or metal alloys on plastics surfaces contains a) at least one polymer as component A, composed of the structural element (1) and at least three structural elements selected from the group consisting of b) water or another solvent which is suitable for dissolving, dispersing, suspending or emulsifying the polymer, as component B; c) if required, surface-active compounds, dispersants, suspending media and/or emulsifiers as component C. In a process for the treatment of a metal surface and a process for the deposition of metals or metal alloys on a plastics surface, the metal or plastics surface is brought into contact with a polymer (component A). Furthermore, polymers (component A) are used for the treatment of metal surfaces and for the deposition of metals or metal alloys on a plastics surface, and polymers composed of special components A?a, A?b and A?c.
    Type: Grant
    Filed: December 27, 2002
    Date of Patent: June 24, 2008
    Assignee: BASF SE
    Inventors: Monica Fernandez Gonzalez, Hans-Ulrich Jäger, Peter Neumann, Helmut Witteler
  • Patent number: 7353863
    Abstract: A method of surface treating an aluminum alloy base body of an heat exchanger which method enables an etching procedure to be carried out uniformly and quickly and a corrosion-resistant chemical conversion coating to be formed, is effected by pretreating the Al heat exchanger base body with an aqueous pre-treating liquid having a pH of 9.0 or less, etching the pretreated base body with an aqueous alkaline solution having a pH of 9.0 or more, and then subjecting the etched base body to a chemical conversion treatment or a hydrophilicity-enhancing treatment.
    Type: Grant
    Filed: May 12, 2004
    Date of Patent: April 8, 2008
    Assignee: Denso Corporation
    Inventors: Kengo Kobayashi, Osamu Kasebe, Hiroyoshi Sugawara, Kazuhisa Uchiyama, Kenji Karube, Kazunari Hamamura, Kensuke Shimoda
  • Patent number: 7344607
    Abstract: Chromate-free treatments and compositions, for applying a conversion or passivation coating to zinc coated metal surfaces. The compositions comprise a polyamidoamine/epihalohydrin polymer or cationic polyamine/epihalohydrin polymer component, fluoacid, H3PO4, and a film forming polymer latex component. The requisite metal surfaces are contacted by the compositions and dried. Rinsing is optional.
    Type: Grant
    Filed: July 31, 2003
    Date of Patent: March 18, 2008
    Assignee: GE Betz, Inc.
    Inventors: Jeffrey I. Melzer, Andrea Keys, Michael T. Raab, Robert A. Gelman
  • Patent number: 7294210
    Abstract: Alkyl-substituted hydroxylamines are useful as aids in the phosphating of metal substrates. In particular, the rate of phosphating and the rate at which manganese compounds are dissolved into aqueous phosphoric acid solutions may be accelerated by alkyl-substituted hydroxylamines.
    Type: Grant
    Filed: December 13, 2002
    Date of Patent: November 13, 2007
    Assignee: Henkel Kommanditgesellschaft auf Aktien
    Inventor: Richard Church
  • Patent number: 7291217
    Abstract: A corrosion-inhibiting pigment comprising a rare earth element and a valence stabilizer combinded to form a rare earth/valence stabilizer complex. The rare earth element is selected from cerium, terbium, praseodymium, or a combination thereof, and at least one rare earth element is in the tetravalent oxidation state. An inorganic or organic material is used to stabilize the tetravalent rare earth ion to form a compound that is sparingly soluble in water. Specific stabilizers are chosen to control the release rate of tetravalent cerium, terbium, or praseodymium during exposure to water and to tailor the compatibility of the powder when used as a pigment in a chosen binder system. Stabilizers may also modify the processing and handling characteristics of the formed powders. Many rare earth-valence stabilizer combinations are presented that can equal the performance of conventional hexavalent chromium systems.
    Type: Grant
    Filed: July 23, 2003
    Date of Patent: November 6, 2007
    Assignee: University of Dayton
    Inventors: Andrew Wells Phelps, Jeffrey Allen Sturgill, Joseph Thomas Swartzbaugh
  • Patent number: 7208053
    Abstract: Metallic surfaces are coated with an aqueous, acidic phosphate solution containing 10 to 60 g/l zinc, 0.5 to 40 g/l manganese, 50 to 300 g/l phosphate ions calculated as P2O5, and optionally other components.
    Type: Grant
    Filed: March 6, 2001
    Date of Patent: April 24, 2007
    Assignee: Chemetall GmbH
    Inventors: Hardy Wietzoreck, Klaus Bittner, Thomas Kolberg, Marion Wegner, Thomas Wendel, Gerrit Schüllermann
  • Patent number: 6743303
    Abstract: A method for treating a micro-roughened metal surface to improve bonding between the metal surface and a polymer material. The method involves post-treating the micro-roughened conversion coated metal surface with an aqueous organo-silicon wetting composition after having formed the micro-roughened conversion coated metal surface with an adhesion promotion composition. Suitable organo-silicons include organosilanes, organosiloxanes, organosilizanes and the like. The method can be employed in the circuit board industry to improve bonding between layers in multilayer circuit boards.
    Type: Grant
    Filed: November 2, 2001
    Date of Patent: June 1, 2004
    Assignee: Shipley Company, L.L.C.
    Inventors: Joseph R. Montano, John P. Cahalen
  • Patent number: 6743302
    Abstract: Excellent adhesion to subsequently applied paint or elastomer is obtained by coating a metal substrate with a phosphate conversion coating by contact with a liquid phosphating solution that contains zinc cations, phosphate anions, and at least one adhesion promoter selected from (i) film-forming organic substances, (ii) polymers of vinyl phenols modified by substitution of substituted aminomethyl moieties on their aromatic rings, (iii) inorganic oxides of one of the elements silicon, aluminum, titanium, and zirconium. Preferably, the phosphating solution also contains manganese and nickel cations and either iron cations or hydroxylamine. If adhesion to paint is desired, the adhesion promoter preferably is an acrylic film-forming substance, while if adhesion to elastomers is desired, the adhesion promoter preferably is a polymer of vinyl phenol and the phosphating solution preferably also contains calcium cations.
    Type: Grant
    Filed: January 24, 2001
    Date of Patent: June 1, 2004
    Assignee: Henkel Corporation
    Inventors: Brian B. Cuyler, Bruce H. Goodreau, Robert W. Miller, Thomas J. Prescott
  • Patent number: 6733896
    Abstract: The present invention comprises a method for treating one or more multi-metal articles. The method comprises exposing the one or more articles to a first treatment composition capable of providing a conversion coating on steel- and zinc-based metal, and exposing the one or more articles to a second treatment coating composition suitable for providing a conversion coating on aluminum-based metal articles. Preferably, the first treatment composition comprises a zinc-phosphate conversion coating comprising, zinc ion, phosphate ion, manganese ion, and fluoride ion. Preferably, the second treatment composition comprises a ceramic composite treatment composition.
    Type: Grant
    Filed: February 15, 2002
    Date of Patent: May 11, 2004
    Assignee: Henkel Corporation
    Inventors: Shawn E. Dolan, Michael J. Kay, Lawrence R. Carlson
  • Patent number: 6677053
    Abstract: A surface-treated steel sheet includes a steel sheet, an Al—Zn-base alloy plating layer formed on the steel sheet, a chemical conversion film provided on the alloy plating layer, and a concentric layer of a Cr compound that is formed on the alloy plating layer of the chemical conversion film. The surface-treated steel sheet may include a steel sheet, an zinc-base plating layer formed on the steel sheet, and a film that contains chromium and calcium and that is formed on the zinc-base plating layer.
    Type: Grant
    Filed: December 17, 2001
    Date of Patent: January 13, 2004
    Assignee: NKK Corporation
    Inventors: Takafumi Yamaji, Kenji Morita, Akira Matsuzaki, Masaaki Yamashita, Etsuo Hamada
  • Patent number: 6638370
    Abstract: By including nitric acid and hydroxylamine in a manganese phosphating composition and controlling the ratio of nitric to phosphoric acids and the ratio of Total Acid to Free Acid within a specified range, satisfactory manganese phosphate conversion coatings can be obtained within a reasonable time at temperatures much lower than has previously been thought necessary for operating a manganese phosphating composition with no other metal cations (except possibly for iron).
    Type: Grant
    Filed: July 26, 2002
    Date of Patent: October 28, 2003
    Assignee: Henkel Kommanditgesellschaft auf Aktien
    Inventor: Mervet S. Boulos
  • Patent number: 6231687
    Abstract: A phosphating solution that contains from 3 to 30 g/l of zinc ions, from 0.1 to 20 g/l of ferrous ions, from 5 to 60 g/l of phosphate ions, from 5 to 60 g/l of nitrate ions, and a source of hydroxylamine in a concentration corresponding stoichiometrically to from 0.5 to 4 g/l of hydroxylamine and in which there is a weight ratio of zinc to phosphate that is from 0.1:1 to 1:1 deposits on steel to be cold worked a phosphate conversion coating suitable as a lubricant carrier. This phosphating solution, which may optionally contain one or more of calcium, nickel, cobalt, and copper cations and simple and complex fluorine-containing anions, makes it possible to lower the temperature of the treatment solution, reduce the amount of sludge, improve the quality of the coating film, and allow single-liquid type replenishment to be used. Preferably the surface to be phosphated is immersed in the phosphating solution, maintained at a temperature of 35 to 80° C., for 2 to 20 minutes.
    Type: Grant
    Filed: October 7, 1999
    Date of Patent: May 15, 2001
    Assignee: Henkel Corporation
    Inventors: Naoyuki Kobayashi, Masahiko Kawakami
  • Patent number: 6168868
    Abstract: An improved process for applying a lead-free coating by electrodeposition to an untreated ferrous metal substrate is provided. The substrate need not be phosphated prior to treatment. The process includes the following steps: a) contacting the substrate surface with a group IIIB or IVB metal compound in a medium that is essentially free of accelerators needed to form phosphate conversion coatings; followed by b) electrocoating the substrate with a substantially lead-free, curable electrodepositable composition; and c) curing the electrodepositable composition. The group IIIB or IVB metal compound is preferably a zirconium compound and is typically in an aqueous medium. The process may further include initial steps of cleaning the substrate with an alkaline cleaner and rinsing with an acidic rinse. Substrates treated by the process of the present invention demonstrate excellent corrosion resistance.
    Type: Grant
    Filed: May 11, 1999
    Date of Patent: January 2, 2001
    Assignee: PPG Industries Ohio, Inc.
    Inventors: Brian T. Hauser, Richard F. Karabin, Thor G. Lingenfelter
  • Patent number: 5972433
    Abstract: Methods for treating metal substrates are disclosed. These methods, which comprise contacting the surface to be treated with a composition comprising a Mannich-derivatized polyether, improve the corrosion resistance and/or adhesion properties of the treated surface. Similar methods for treating polymeric substrates are disclosed.
    Type: Grant
    Filed: December 5, 1997
    Date of Patent: October 26, 1999
    Assignee: Calgon Corporation
    Inventors: Shih-Ruey Thomas Chen, Yi Jin Warburton, Hong Ding
  • Patent number: 5891268
    Abstract: Iron phosphate conversion coatings that are well adapted to serve as carriers for metal cold working lubricants, particularly such lubricants that contain polyoxyethylene adducts of long chain primary alcohols as a major lubricating component, can be formed on ferriferous surfaces within practical times such as 5 to 10 minutes by contact with an aqueous solution of almost neutralized phosphoric acid that has sufficient Free Acid and/or Total Acid content to form a heavier phosphate conversion coating than do conventional iron phosphating compositions. The phosphate conversion coating forming aqueous liquid composition advantageously also contains an accelerator component such as chlorate or hydroxylamine.
    Type: Grant
    Filed: December 6, 1996
    Date of Patent: April 6, 1999
    Assignee: Henkel Corporation
    Inventors: Kenneth J. Hacias, John M. Kukalis
  • Patent number: 5855695
    Abstract: The composition of a non-chrome post-rinse composition for treating phosphated metal substrates is disclosed. The composition comprises the reaction product of an epoxy-functional material containing at least two epoxy groups; and an alkanolamine, or a mixture of alkanolamines. The composition further comprises a group IV-B metal ion, or a mixture of group IV-B metal ions. Also provided is a non-chrome post-rinse concentrate; a process for treating a phosphated metal substrate comprising contacting said phosphated metal substrate with the non-chrome post-rinse composition described above; and the coated article prepared by this process.
    Type: Grant
    Filed: January 21, 1997
    Date of Patent: January 5, 1999
    Assignee: PPG Industries, Inc.
    Inventors: Mark W. McMillen, Richard M. Nugent, Jr.
  • Patent number: 5851371
    Abstract: The phenomenon of "mapping" (surface defects) after electrophoretic painting over phosphate conversion coatings passivated with hexavalent chromium containing passivating compositions can be avoided or reduced by keeping the surface being treated constantly wet from the time it is conversion coated until it is electrophoretically painted, by preceding the passivating step by treatment with an aqueous liquid treatment composition comprising at least one of the following components: (A) a water soluble and/or water dispersible polymer with a weight average molecular weight of at least 500; (B) fluorometallic acids and anions thereof, the molecules of which consist of (i) at least one atom of boron, silicon, zirconium, iron, aluminum, or titanium, (ii) at least four fluorine atoms, and, optionally, (iii) one or more atoms of oxygen, hydrogen, or both; (C) zirconium salts of ethylenediamine tetraacetic acid; and (D) alkali metal and ammonium zirconyl carboxylates and carbonates; or by replacing the chromium conta
    Type: Grant
    Filed: June 16, 1997
    Date of Patent: December 22, 1998
    Assignee: Henkel Corporation
    Inventors: Lester E. Steinbrecher, Timothy J. Zens
  • Patent number: 5728235
    Abstract: An aqueous solution of manganese phosphate and phosphoric acid, preferably with little or no content of any material conventionally recognized as an accelerator or of any divalent metal ions other than manganese and iron, forms a good quality paint undercoating phosphate conversion coating on metal substrates, particularly on steel and galvanized steel substrates, when contacted by spraying or immersion with the substrates at a temperature of 54.degree.-65.degree. C. for a time of 0.5-5 minutes.
    Type: Grant
    Filed: November 12, 1996
    Date of Patent: March 17, 1998
    Assignee: Henkel Corporation
    Inventors: Mervet S. Boulos, David C. Montrose, Michael Petschel
  • Patent number: 5725683
    Abstract: A process for making an aluminum alloy lighting sheet product having a reflective surface protected by a UV-stable polymer coating. An aluminum alloy sheet is chemically brightened in an aqueous acidic solution, conversion coated, and then coated with a UV-stable polymer. Alternatively, an aluminum alloy sheet is chemically etched in an aqueous alkaline solution, conversion coated, and then coated with a UV-stable polymer. Preferably, the UV-stable polymer contains about 0.5-10 wt. % amorphous silica particles. In another embodiment, an aluminum alloy sheet surface is cleaned, chemically conversion coated and then coated with a coating composition containing a UV-stable polymer and 0.5-10 wt. % of about 0.5-5 microns.
    Type: Grant
    Filed: March 28, 1996
    Date of Patent: March 10, 1998
    Assignee: Aluminum Company of America
    Inventors: Daniel L. Serafin, Paul B. Schultz, Albert L. Askin, Paula Hinds, David A. Linde, Robert E. Bombalski
  • Patent number: 5685922
    Abstract: Quaternary ammonium salt having at least one alkyl group of 10 to 20 in carbon number is added to a chemical conversion solution to be at least 20 ppm in concentration, and a chemical conversion coating is formed on a surface of a metal can with this chemical conversion solution. After the chemical conversion coating is formed on the surface of the metal can with the chemical conversion solution, a surface treatment solution containing quaternary ammonium salt having at least one alkyl group of 10 to 20 in carbon number is applied to the surface of the metal can provided with the chemical conversion coating.
    Type: Grant
    Filed: May 19, 1995
    Date of Patent: November 11, 1997
    Assignee: Nippon Paint Co., Ltd.
    Inventors: Syunichi Endou, Satoshi Miyamoto
  • Patent number: 5662746
    Abstract: A rinse solution for the treatment of conversion-coated metal substrates for improving the adhesion and corrosion resistance of siccative coatings, comprising an aqueous solution of a Group IVA metal ion, namely, zirconium, titanium, hafnium, and mixtures thereof, and a phenol polymer, with the pH of the total solution about 3.5 to 5.1. A method for treating such materials by applying the rinse solution to the substrate.
    Type: Grant
    Filed: February 23, 1996
    Date of Patent: September 2, 1997
    Assignee: Brent America, Inc.
    Inventor: John C. Affinito
  • Patent number: 5653823
    Abstract: The composition of a non-chrome post-rinse composition for treating phosphated metal substrates is disclosed. The composition comprises the reaction product of an epoxy-functional material containing at least two epoxy groups; and an alkanolamine, or a mixture of alkanolamines. The composition further comprises a group IV-B metal ion, or a mixture of group IV-B metal ions. Also provided is a non-chrome post-rinse concentrate; a process for treating a phosphated metal substrate comprising contacting said phosphated metal substrate with the non-chrome post-rinse composition described above; and the coated article prepared by this process.
    Type: Grant
    Filed: October 20, 1995
    Date of Patent: August 5, 1997
    Assignee: PPG Industries, Inc.
    Inventors: Mark W. McMillen, Richard M. Nugent, Jr.
  • Patent number: 5637404
    Abstract: A strip of highly reflective aluminum protected by a conversion coating and a light-permeable fluoropolymer coating which is non-adhesively interstitially mechanically bonded to the microscopic irregularities of the conversion coated surface. The highly reflective strip may be substituted for polished stainless steel and/or bi-metal and used under aggressive conditions for a prolonged period without deleteriously affecting the initial D/I (distinctness of reflected image) of the shaped strip. The strip of arbitrary length may be shaped in rolling dies so that at least a portion of the strip has a radius of less than 10 mm without damaging or separating the fluoropolymer coating. The specific steps of the claimed process require starting with a bright-rolled clean strip which is conversion coated to carry a thin metal compound coating. The reflective conversion coated surface is coated with the fluoropolymer while maintaining at least 80% D/I.
    Type: Grant
    Filed: October 18, 1995
    Date of Patent: June 10, 1997
    Assignee: Aluminum Company of America
    Inventors: Robert E. Bombalski, Daniel L. Serafin
  • Patent number: 5614585
    Abstract: A hydrophilic surface-treating aqueous solution and a hydrophilic surface-treating method are provided to form a film which can maintain its hydrophilicity. The hydrophilic surface-treating aqueous solution contains as main components polyglutamic acid, basic compound, and aqueous resin if necessary. This surface-treating solution and method enable the forming of a film on the surface of aluminum series metals which are used for aluminum fins of heat exchangers, and confer the film's anticorrosion properties, superior hydrophilicity and high hydrophilic permanency, while remarkably suppressing an offensive odor.
    Type: Grant
    Filed: March 5, 1996
    Date of Patent: March 25, 1997
    Assignee: Nippon Paint Co., Ltd.
    Inventors: Masahiko Matsukawa, Hidekimi Hirasawa, Fujio Mikami, Katsuyoshi Yamasoe
  • Patent number: 5603818
    Abstract: The invention describes a method of producing an adherent and corrosion-inhibiting multi-layer coating on metal parts comprising the steps of(A) phosphating the metal parts with an aqueous metal phosphating solution;(B) electrophoretically depositing a film of a siccative organic coating composition on the phosphated metal parts;(C) applying a second film of a composition comprising at least one film-forming organic resin component as a seal coat;(D) curing the coating on the metal parts; and optionally(E) applying a corrosion-inhibiting film as a top seal coat.
    Type: Grant
    Filed: December 8, 1995
    Date of Patent: February 18, 1997
    Assignee: Man-Gill Chemical Company
    Inventors: Randall J. Brent, David A. Blaha
  • Patent number: 5543174
    Abstract: An iron powder composition comprising an iron powder coated with a substantially uniform coating of a thermoplastic material and admixed with a boron nitride powder and a method of utilizing the mixture to produce a magnetic core component is provided. The iron powder mixture is formulated with up to about 1% by weight of boron nitride which reduces the stripping and sliding die ejection pressures during high temperature molding and also improves the permeability of the magnetic part over an extended frequency range.
    Type: Grant
    Filed: December 15, 1994
    Date of Patent: August 6, 1996
    Assignee: Hoeganaes Corporation
    Inventor: Howard G. Rutz
  • Patent number: 5494535
    Abstract: Cleaned or chemically pretreated metal surfaces are modified using aqueous solutions of amino-containing organic polymers, the metal surfaces thus modified being particularly suitable for coating by cathodic electrodeposition.
    Type: Grant
    Filed: March 15, 1995
    Date of Patent: February 27, 1996
    Assignee: BASF Aktiengesellschaft
    Inventors: Harald Keller, Gerhard Hoffmann, Walter Denzinger, Rainer Fassler
  • Patent number: 5401337
    Abstract: Seal coating compositions and methods of applying them to metallic surfaces, particularly aluminum or alloys thereof, beating a previously formed protective coating, particularly a conversion coating, such as a chromate or phosphate coating or a chrome-free metal oxide conversion coating, or a coating formed by anodization, provide improved corrosion resistance beyond that provided by the previously formed protective coating. The seal coating compositions preferably contain at least one of benzotriazole, nickel and/or cobalt cations and borates, or aminated polymers of vinyl styrene.
    Type: Grant
    Filed: November 1, 1993
    Date of Patent: March 28, 1995
    Assignee: Henkel Corporation
    Inventors: Lawrence R. Carlson, Philip M. Johnson, John R. Pierce
  • Patent number: 5389162
    Abstract: The present invention provides a surface-treating agent for a metal can, which has an effect of elevating smoothness of the metal can, shows a low foaming property and high thermal stability, but not uneasiness at safety, and thereby contributes to elevate a transferring speed of a metal can body in producing the metal can. A surface-treating agent for a metal can, comprising an emulsion containing a sorbitan fatty acid ester in a concentration of 100 to 2000 mg/l in a water medium, is sprayed to a metal can body in the final stage of a rinsing process which is carried out after a converting process.
    Type: Grant
    Filed: December 3, 1993
    Date of Patent: February 14, 1995
    Assignee: Nippon Paint Co., Ltd.
    Inventors: Syunichi Endou, Masahiro Jo, Satoshi Miyamoto
  • Patent number: 5385655
    Abstract: The invention describes a method of producing an adherent and corrosion-inhibiting multi-layer coating on metal parts comprising the steps of(A) phosphating the metal parts with an aqueous metal phosphating solution;(B) electrophoretically depositing a film of a siccative organic coating composition on the phosphated metal parts;(C) applying a second film of a composition comprising at least one film-forming organic resin component as a seal coat;(D) curing the coating on the metal parts; and optionally(E) applying a corrosion-inhibiting film as a top seal coat.
    Type: Grant
    Filed: November 23, 1993
    Date of Patent: January 31, 1995
    Assignee: Man-Gill Chemical Company
    Inventors: Randall J. Brent, David A. Blaha
  • Patent number: 5360492
    Abstract: An aqueous pretreating composition for application to a metal surface, said composition having a pH of from about 3.4 to about 6, comprising at least about 0.01 percent by weight based the total weight of the composition of a substituted triazine compound selected from compounds having the structures: ##STR1## wherein R.sub.1 and R.sub.2 and, where applicable, R.sub.3 are the same or different and are selected from the group consisting of --OH, --SH, --NH.sub.2, .dbd.O, an allyloxy group having 3-8 carbon atoms and a carboxy alkyl group having 2-8 carbon atoms.
    Type: Grant
    Filed: April 6, 1992
    Date of Patent: November 1, 1994
    Assignee: PPG Industries, Inc.
    Inventor: Ralph C. Gray
  • Patent number: 5350791
    Abstract: Substantially improved retention of hydrophilicity after exposure to high temperature can be provided on a metal substrate, particularly an aluminum alloy of the type used for heat exchanger fins by an aqueous liquid hydrophilicizing treatment composition containing acrylic and/or methacrylic acid polymer or copolymer, polyether alcohol, and alkali metal silicate. The treatment composition may also contain an anti-microbial agent and additional alkalinizer. The hydrophilicizing treatment is preferably applied over a conventional conversion coating, particularly a chromium phosphate or chromium oxide conversion coating.
    Type: Grant
    Filed: May 14, 1993
    Date of Patent: September 27, 1994
    Assignee: Henkel Corporation
    Inventor: Chi-Fan Hsu
  • Patent number: 5342456
    Abstract: A chromium free conversion coating at least equivalent in corrosion protective quality to conventional chromate conversion coatings can be formed on metals, particularly galvanized steel, by a dry-in-place aqueous acidic liquid comprising:(A) a component of anions, each of said anions consisting of (i) at least four fluorine atoms and (ii) at least one atom of an element selected from the group consisting of titanium, zirconium, hafnium, silicon, and boron and, optionally, (iii) one or more oxygen atoms;(B) a component of cations of elements selected from the group consisting of cobalt, magnesium, manganese, zinc, nickel, tin, zirconium, iron, aluminum and copper; the ratio of the total number of cations of this component to the total number of anions of component (A) being at least 2:5; and(C) sufficient free acid to give the composition, after dilution with from 1 to 19 times its own weight of water, a pH in the range from 0.5 to 5.
    Type: Grant
    Filed: April 13, 1993
    Date of Patent: August 30, 1994
    Assignee: Henkel Corporation
    Inventor: Shawn E. Dolan
  • Patent number: 5306524
    Abstract: An iron powder composition comprising an iron powder coated with a substantially uniform coating of a thermoplastic material and admixed with a boron nitride powder and a method of utilizing the mixture to produce a magnetic core component is provided. The iron powder mixture is formulated with up to about 1% by weight of boron nitride which reduces the stripping and sliding die ejection pressures during high temperature molding and also improves the permeability of the magnetic part over an extended frequency range.
    Type: Grant
    Filed: September 15, 1992
    Date of Patent: April 26, 1994
    Assignee: Hoeganaes Corporation
    Inventors: Howard G. Rutz, Christopher Oliver, Brooks Quin
  • Patent number: 5294266
    Abstract: The invention is in a composition and process for the chromium free passivating postrinsing of conversion layers on metals before the application of a paint or adhesive. The conversion layers can be on the bases of phosphate layers, at least two polyvalent metal ions with complex formers, titanium, zirconium and/or hafnium. The postrinsing agent is an aqueous solution which has been adjusted to a pH value of up to 5 and which contains an aluminum fluorozirconate having an Al:Zr:F mole ratio of (0.15 to 8.0):1:(5 to 52), and in which solutions the total concentration of Al+Zr+F is 0.1 to 8.0 g/l. The postrinsing solutions may additionally contain at least one of the anions benzoate, caprylate, ethyl hexoate, salicylate in a total concentration of 0.05 to 0.5 g/1 and may preferably be adjusted to the required pH value with cations of volatile bases, such as ammonium, ethanolammonium and di- and triethanolammonium.
    Type: Grant
    Filed: November 18, 1992
    Date of Patent: March 15, 1994
    Assignee: Metallgesellschaft Aktiengesellschaft
    Inventors: Dieter Hauffe, Thomas Kolberg, Gerhard Muller, Horst Gehmecker, Werner Rausch, Peter Schubach, Thomas Wendel
  • Patent number: 5226976
    Abstract: Seal coating compositions and method of applying same, to metallic surfaces, particularly aluminum or alloys thereof, containing a previously formed protective coating on the metal surface, to provide for improved corrosion resistance beyond that provided by the previously formed protective coating. Aqueous solutions of the seal coating components are applied to the metal surface containing the previously formed coating which is subsequently rinsed and dried to provide metal articles having improved resistance to corrosion.
    Type: Grant
    Filed: April 15, 1991
    Date of Patent: July 13, 1993
    Assignee: Henkel Corporation
    Inventors: Lawrence R. Carlson, Philip M. Johnson, John R. Pierce
  • Patent number: 5209788
    Abstract: This application relates to a water-based passivating composition comprising:(a) an amino compound which is selected from the group consisting of an amino acid and salts thereof and an amino alcohol and salt thereof, and(b) a metal compound selected from a group IIIB transition metal compound, a group IVB transition metal compound and a rare earth metal compound.
    Type: Grant
    Filed: November 21, 1990
    Date of Patent: May 11, 1993
    Assignee: PPG Industries, Inc.
    Inventors: Mark W. McMillen, F. Leon Bergeron
  • Patent number: 5196055
    Abstract: This invention relates to a two-component, low VOC pretreatment primer comprising:a) an aqueous first component comprising1) a resin,2) a zinc chromate pigment,3) a zinc phosphate pigment, and4) a package stabilizing agent; andb) an aqueous second component comprising a catalyst soution for said first component.
    Type: Grant
    Filed: January 23, 1991
    Date of Patent: March 23, 1993
    Assignee: The Sherwin-Williams Company
    Inventors: William B. Lesney, Frank M. Jachim
  • Patent number: 5149382
    Abstract: Disclosed herein is an aqueous composition containing an S-triazine compound having at least one hydroxyl group composition adapted for use in pretreating a ferrous or non-ferrous metal surface.
    Type: Grant
    Filed: August 23, 1991
    Date of Patent: September 22, 1992
    Assignee: PPG Industries, Inc.
    Inventor: Ralph C. Gray
  • Patent number: 5147472
    Abstract: A method and composition for sealing of a conversion coating is disclosed. The method includes contacting a metal substrate, to which has been applied a conversion coating, with an aqueous solution including a heterocyclic alcohol. The preferred heterocyclic alcohol is tetrahydro-2-furanmethanol. The sealer may dry in place or be followed by a water rinse.
    Type: Grant
    Filed: January 29, 1991
    Date of Patent: September 15, 1992
    Assignee: Betz Laboratories, Inc.
    Inventor: David W. Reichgott
  • Patent number: 5082511
    Abstract: The cold impact resistance and corrosion resistance of objects having a zinciferous metal surface successively coated with a zinc phosphate conversion coating and an organic surface coating can be improved by utilizing sufficient manganese ion in the solution used for zinc phosphating to assure the presence of at least 3% by weight manganese in the phosphate conversion coating layer formed. Sufficient phosphating to achieve good bonds to organic surface coatings can be accomplished in as little as 5 seconds.
    Type: Grant
    Filed: September 7, 1989
    Date of Patent: January 21, 1992
    Assignee: Henkel Corporation
    Inventors: Samuel T. Farina, Karl A. Korinek
  • Patent number: 5063011
    Abstract: Methods of doubly coating iron particles. The methods comprise treating the iron particles with phosphoric acid to form a layer of hydrated iron phosphate at the surfaces of the iron particles. The particles are heated in an inert atmosphere at a temperature and for a time sufficient to convert the hydrated layer to an iron phosphate layer. The particles are then coated with a termoplastic material to provide a coating of thermoplastic material substantially uniformly circumferentially surrounding the iron phosphate layer. Doubly-coated iron particles provided in accordance with this invention are generally useful for forming magnetic components and cores for use in high frequency switching applications.
    Type: Grant
    Filed: June 12, 1989
    Date of Patent: November 5, 1991
    Assignee: Hoeganaes Corporation
    Inventors: Howard Rutz, Francis G. Hanejko