With Working Patents (Class 148/609)
-
Publication number: 20100122754Abstract: A high-strength martensite heat resisting steel which has long-time creep rupture strength required for steam temperature condition of 600-630° C. and toughness at room temperature, and which is suitable for use as a material of a steam turbine rotor shaft and as large-sized forged steel with an improvement of hot forgeability. A method of producing the steel and applications of the steel are also provided. The high-strength martensite heat resisting steel contains 0.05-0.20% by mass of C, 0.1% or less of Si, 0.05-0.6% of Mn, 0.1-0.6% of Ni, 9.0-12.0% of Cr, 0.20-0.65% of Mo, 2.0-3.0% of W, 0.1-0.3% of V, 2.0% or less of Co, 0.02-0.20% of Nb, 0.015% or less of B, 0.01-0.10% of N, and 0.015% or less of Al, (W/Mo) being 4.0-10.0.Type: ApplicationFiled: September 28, 2006Publication date: May 20, 2010Inventors: Hirotsugu Kawanaka, Masahiko Arai, Hideo Yoda
-
Patent number: 7708841Abstract: An austenitic, substantially ferrite-free steel alloy and a process for producing components therefrom. This Abstract is not intended to define the invention disclosed in the specification, nor intended to limit the scope of the invention in any way.Type: GrantFiled: December 2, 2004Date of Patent: May 4, 2010Assignees: Boehler Edelstahl GmbH & Co KG, Schoeller-Bleckmann Oilfield Technology GmbHInventors: Gabriele Saller, Herbert Aigner, Josef Bernauer, Raimund Huber
-
Publication number: 20100096048Abstract: A martensitic stainless steel for inexpensive seamless pipe having 655 MPa yield strength, high toughness and excellent corrosion resistance in high CO2 environments, and a method for manufacturing thereof is provided. The steel comprises C: 0.005-0.05%, Si: 0.1-0.5%, Mn: 0.1-2.0%, P: ?0.05%, S: ?0.005%, Cr: 10.0-12.5%, Mo: 0.1-0.5%, Ni: 1.5-3.0%, N: ?0.02%, Al: 0.01-0.1%, by weight, while FI value defined by the formula [FI=Cr+Mo?Ni?30(C+N)] being 5.00 to 8.49, and balance of substantially Fe. The method comprises the steps of reheating the cooled steel at temperatures from 780° C. to 960° C., quenching the reheated steel, and then tempering the quenched steel at temperatures from 550° C. to 650° C.Type: ApplicationFiled: December 30, 2009Publication date: April 22, 2010Applicant: NKKTUBESInventors: Shuji Hashizume, Yusuke Minami, Tatsuo Ono
-
Publication number: 20100000636Abstract: The invention relates to a duplex stainless steel composition, the composition of which consists of, in % by weight: C?0.05% 21%?Cr?25% 1%?Ni?2.95% 0.16%?N?0.28% Mn?2.0% Mo+W/2?0.50% Mo?0.45% W?0.15% Si?1.4% Al?0.05% 0.11%?Cu?0.50% S?0.010% P?0.040% Co?0.5% REM?0.1% V?0.5% Ti?0.1% Nb? 0.3% Mg?0.1% the balance being iron and impurities resulting from the smelting, and the microstructure consisting of austenite and 35 to 65% ferrite by volume, the composition furthermore satisfying the following relationships: 40?IF?70 where IF=6×(% Cr+1.32×% Mo+1.27×% Si)?10×(% Ni+24×% C+16.15×% N+0.5×% Cu+0.4×% Mn)?6.17 and ILCR?30.5 where ILCR=% Cr+3.3×% Mo+16×% N+2.6×% Ni?0.7×% Mn, and also to a process for manufacturing plate, strip, coil, bar, rod, wire, sections, forgings and castings made of this steel.Type: ApplicationFiled: June 15, 2007Publication date: January 7, 2010Applicants: INDUSTEEL CREUSOT, UGITECHInventors: Bernard Bonnefois, Jerome Peultier, Mickael Serriere, Jean-Michel Hauser, Eric Chauveau
-
Publication number: 20090301615Abstract: The invention concerns a method for making a unitary spark ignition valve, characterized in that it consists in preparing and casting a steel made up in wt. % of: 0.45%?C 0.55%; 12%?Cr?18%; 1%?Si?2.5%; traces?Mn?2%; 0.2%?V?0.5%; traces?Mo?0.5%; 0.05%?N?0.15% with 0.55%?C+N?0.70%; traces?Ni?1%; traces?Cu?0.25%; or Cu?0.5 Ni if Cu>0.25%; traces?Co?1%; traces?W?0.2%; traces?Nb?0.15%; traces?AI?0.025%; traces?Ti?0.010%; traces?S?0.030%; traces?P?0.040%; traces?B?0.0050%; the balance being iron and impurities resulting from the preparation; in transforming by hot thermomechanical process, for example, by rolling and/or forging between 1000 and 1200° C.; optionally soft annealing, between 650 and 900° C.Type: ApplicationFiled: January 22, 2007Publication date: December 10, 2009Inventor: Jacques Montagnon
-
Publication number: 20090252640Abstract: A steel alloy is described that, in weight-%, includes 0.08-0.19 C, where 0.16?C+N?0.28, 0.1-1.5 Si, 0.1-2.0 Mn, 13.0-15.4 Cr, 0.01-1.8 Ni, 0.01-1.3 Mo, max. 0.7 V, max. 0.25 S, max. 0.01 Ca, max. 0.01 O, in order to improve the machinability of the steel, and balance iron and unavoidable impurities, wherein the steel alloy has a microstructure which, in a tough hardened condition, comprises a martensitic matrix with up to 30 vol-% ferrite.Type: ApplicationFiled: February 2, 2007Publication date: October 8, 2009Applicant: UDDEHOLM TOOLING AKTIEBOLAGInventors: Odd Sandberg, Magnus Tidesten, Thomas Hillskog
-
Publication number: 20090184790Abstract: A soft magnetic alloy consists essentially of 5 percent by weight?Co?30 percent by weight, 1 percent by weight?Cr?20 percent by weight, 0.1 percent by weight?Al?2 percent by weight, 0 percent by weight?Si?1.5 percent by weight, 0.017 percent by weight?Mn?0.2 percent by weight, 0.01 percent by weight?S?0.05 percent by weight where Mn/S is >1.7, 0 percent by weight?O?0.0015 percent by weight, und 0.0003 percent by weight?Ce?0.05 percent by weight, 0 percent by weight?Ca?0.005 percent by weight and the remainder iron, where 0.117 percent by weight?(Al+Si+Mn+V+Mo+W+Nb+Ti+Ni)?5 percent by weight.Type: ApplicationFiled: July 24, 2008Publication date: July 23, 2009Applicant: Vacuumschmelze GmbH & Co. KGInventors: Witold Pieper, Joachim Gerster
-
Publication number: 20090165905Abstract: A ferritic stainless steel sheet has a composition of C up to 0.02 mass %, Si up to 0.8 mass %, Mn up to 1.5 mass %, P up to 0.050 mass %, S up to 0.01 mass %, 8.0-35.0 mass % of Cr, N up to 0.05 mass %, 0.05-0.40 mass % of Ti and 0.10-0.50 mass % of Nb with a product of (% Ti % N) less than 0.005. Precipitates of 0.15 ?m or more in particle size except TiN are distributed in a steel matrix at a rate of 5000-50000/mm2. The steel sheet is manufactured by hot-rolling a slab at a finish-temperature of 800° C. or lower, annealing the hot-rolled steel sheet at 450-1080° C., cold-rolling the hot-rolled steel sheet in accompaniment with intermediate-annealing at a temperature within a range of from (a recrystallization-finishing temperature ?100° C.) to (a recrystallization-finishing temperature) and then finish-annealing the cold-rolled steel sheet at 1080° C. or lower.Type: ApplicationFiled: March 3, 2009Publication date: July 2, 2009Applicant: Nisshin Steel Co., Ltd.Inventors: Yasutoshi Hideshima, Kouki Tomimura, Naoto Hiramatsu
-
Publication number: 20090098009Abstract: The present invention provides optimal low chromium stainless steel preventing the deterioration in corrosion resistance at the weld zone in the case of multipass welding, superior in grain boundary corrosion resistance of the weld zone even in a harsh corrosive environment, simultaneously free from preferential corrosion at the heat affected zones near weld fusion lines, and further superior in manufacturability, that is, low chromium stainless steel containing, by mass %, C: 0.03% or less, N: 0.004 to 0.02%, Si: 0.2 to 1%, Mn: over 1.5 to 2.5%, P: 0.04% or less, S: 0.03% or less, Cr: 10 to 15%, Ni: 0.2 to 3.0%, and Al: 0.005 to 0.1%, further containing Ti: 4×(C %+N %) to 0.35%, and having a balance of Fe and unavoidable impurities, having a ?p(%) expressed by a predetermined formula satisfying 80 or more, and satisfying Ti %×N %<0.004 as well.Type: ApplicationFiled: July 3, 2007Publication date: April 16, 2009Inventors: Masuhiro Fukaya, Akihiko Takahashi, Shinichi Teraoka, Shunji Sakamoto
-
Patent number: 7494551Abstract: A Ti-containing ferritic stainless steel sheet and a manufacturing method thereof include stainless steels being formed while a refining load is decreased and having a low yield strength which exhibits superior workability. The Ti-containing ferritic stainless steel sheet contains on mass percent basis: 0.01% or less of C; 0.5% or less of Si; 0.3% or less of Mn; 0.01% to 0.04% of P; 0.01% or less of S; 8% to 30% of Cr; 1.0% or less of Al; 0.05% to 0.5% of Ti; 0.04% or less of N, 8?Ti/(C+N)?30 being satisfied; and the balance being substantially Fe and incidental impurities, wherein a grain size number of ferrite grain is 6.0 or more, and an average diameter Dp of precipitation diameters, each being [(a long axis length of a Ti base precipitate+a short axis length thereof)/2], of the Ti base precipitates in the steel sheet is in the range of from 0.05 ?m to 1.0 ?m.Type: GrantFiled: June 16, 2003Date of Patent: February 24, 2009Assignee: JFE Steel CorporationInventors: Yoshihiro Yazawa, Osamu Furukimi, Yasushi Kato
-
Patent number: 7475478Abstract: A method for making structural automotive components and the like includes providing a blank of air hardenable martensitic stainless steel in the annealed condition. The steel blank has a thickness in the range of 0.5-5.0 mm., and is formed utilizing stamping, forging, pressing, or roller forming techniques or the like into the form of an automotive structural member. The automotive structural member is then hardened by application of heat, preferably to between 950° C. and 1100° C. for standard martensitic stainless steels. Thereafter, the automotive structural member is preferably cooled at a rate greater than 25° C. per minute to achieve a Rockwell C hardness of at least 39. The automotive structural member may undergo additional heat treating processes including high temperature or low temperature tempering processes which may incorporate electro-coating.Type: GrantFiled: September 11, 2006Date of Patent: January 13, 2009Assignee: KVA, Inc.Inventors: Edward J. McCrink, Danny Codd
-
Patent number: 7470336Abstract: A martensitic alloy in which the ASTM grain size number is at least 5, including (wt. %) up to about 0.5% C, at least about 5% Cr, at least about 0.5% Ni, up to about 15% Co, up to about 8% Cu, up to about 8% Mn, up to about 4% Si, up to about 6% (Mo+W), up to about 1.5% Ti, up to about 3% V, up to about 0.5% Al, and at least about 40% Fe.Type: GrantFiled: October 5, 2007Date of Patent: December 30, 2008Assignee: Advanced Steel Technology LLCInventor: Robert F. Buck
-
Publication number: 20080274008Abstract: A corrosion-resistant steel excellent in toughness of a base metal and a weld portion said steel slab contains, in % by weight, C: 0.2% or less; Si: 0.01 to 2.0%; Mn: 0.1 to 4% or less; P: 0.03% or less; S: 0.01% or less; Cr: 3 to 11%; Al: 0.1 to 2%; and N: 0.02%, and has values of 1150 or above, and 600 or above respectively for Tp and Tc expressed by the equations below using concentrations of Cr, Al, C, Mn, Cu and Ni respectively given as % Cr, % Al, % C, % Mn, % Cu and % Ni. Tp=1601?(34% Cr+287% Al)+(500% C+33% Mn+60% Cu+107% Ni); and Tc=910+80% Al?(300% C+80% Mn+15% Cr+55% Ni).Type: ApplicationFiled: May 12, 2004Publication date: November 6, 2008Inventors: Naoki Saitoh, Kenji Katoh
-
Patent number: 7429302Abstract: A structural hot-rolled or cold-rolled stainless steel sheet having improved intergranular corrosion resistance and toughness at the welding heat affected zone and further having low strength and high elongation. The composition of the steel sheet contains less than about 0.008 mass percent of C; about 1.0 mass percent or less of Si; about 1.5 mass percent or less of Mn; about 11 to about 15 mass percent of Cr; more than about 1.0 mass percent and about 2.5 mass percent or less of Ni; less than about 0.10 mass percent of Al; about 0.009 mass percent or less of N; about 0.04 mass percent or less of P; about 0.01 mass percent or less of S; and the balance being Fe and incidental impurities. These contents satisfy the expressions: (Cr)+1.2×(Ni)?15.0; (Ni)+0.5×(Mn)+30×(C)?3.0; (C)+(N)?0.015; and (Cr)?(Mn)?1.7×(Ni)?27×(C)?100×(N)?9.0.Type: GrantFiled: March 24, 2003Date of Patent: September 30, 2008Assignee: JFE Steel CorporationInventors: Junichiro Hirasawa, Takumi Ujiro, Osamu Furukimi
-
Patent number: 7416619Abstract: The present invention relates to new kitchen utensils, in particular relates to an application of a material in kitchen utensils. The present invention solves the problems of long-term presence in the field. SUS436L is used for kitchen utensils. SUS436L chemical composition (wt %) comprises Cr 16-19, C?0.025, Si?1.00, Mn?1.00, N?0.02, Ni?0.60, Ti?0.75, Mo 0.75-1.50 and balance of Fe. The kitchen utensils have all excellence of present kitchen utensils, overcome its disadvantage and possess high property of heat conduction and magnetoconductivity. The kitchen utensils are used in induction cooker, possess the all and the one structure and have low cost.Type: GrantFiled: June 3, 2002Date of Patent: August 26, 2008Assignee: Xinhui Rixing Stainless Steel Product Company LimitedInventor: Iou Lei
-
Patent number: 7396421Abstract: A duplex stainless steel containing C, Si, Mn, P, S, Al, Ni, Cr, Mo, N (nitrogen, O (oxygen), Ca, Mg, Cu, B, and W, and the balance Fe and impurities, where a number of oxide-based inclusions, which have a total content of Ca and Mg of 20 to 40% by mass and also have a long diameter of not less than 7 ?m, is not more than a 10 per 1 mm2 of the cross section perpendicular to the working direction, or further, the number of oxide-based inclusions, which have a content of S of not less than 15% by mass and also have a long diameter of not less than 1 ?m, is not more than 10 per 0.1 mm2 of the cross section perpendicular to the working direction. Particularly, the contents of Cu, B and W are desirably 0.2 to 2%, 0.001 to 0.01%, and 0.1 to 4% by mass, respectively.Type: GrantFiled: May 24, 2005Date of Patent: July 8, 2008Assignee: Sumitomo Metal Industries, Ltd.Inventors: Tomohiko Omura, Satoshi Matsumoto
-
Publication number: 20080112839Abstract: A martensitic stainless steel for inexpensive seamless pipe having 655 MPa yield strength, high toughness and excellent corrosion resistance in high CO2 environments, and a method for manufacturing thereof is provided. The steel comprises C:0.005-0.05%, Si:0.1-0.5%, Mn: 0.1-2.0% P: ?0.005%, S: ?0.005%, Cr: 10.0-12.5%, Mo: 0.1-0.5%, Ni: 1.5-3.0%, N: ?0.02%, Al: 0.01-0.1%, by weight, while FI value defined by the formula [FI=Cr+Mo?Ni?30 (C+N)] being 5.00 to 8.49, and balance of substantially Fe. The method comprises the steps of reheating the cooled steel at temperatures from 780° C. to 960° C., quenching the reheated steel, and then tempering the quenched steel at temperatures from 550° C. to 650° C.Type: ApplicationFiled: December 15, 2004Publication date: May 15, 2008Applicant: NKKTUBESInventors: Shuji Hashizume, Yusuke Minami, Tatsuo Ono
-
Patent number: 7361235Abstract: A method of manufacturing an oxide dispersion strengthened ferritic steel excellent in high-temperature creep strength having a coarse grain structure. The method comprises mixing alloy powders and an Y2O3 powder, subjecting the mixed powder to mechanical alloying treatment, solidifying the alloyed powder by hot extrusion, and subjecting the extruded solidified material to final heat treatment involving heating to and holding at a temperature of not less than the Ac3 transformation point and slow cooling at a rate of not more than a ferrite-forming critical rate which comprises, 0.05-0.25% C, 8.0-12.0% Cr, 0.1-4.0% W, 0.1-1.0% Ti, 0.1-0.5% Y2O3 by weight, with the balance being Fe. In this method, by using a TiO2 powder as a Ti component to be mixed at the mechanical alloying treatment or by adding a Fe2O3 powder, the bonding of Ti with C is suppressed, and the C concentration in the matrix does not decrease.Type: GrantFiled: August 7, 2003Date of Patent: April 22, 2008Assignee: Japan Nuclear Cycle Development InstituteInventors: Satoshi Ohtsuka, Shigeharu Ukai, Takeji Kaito, Masayuki Fujiwara
-
Patent number: 7294212Abstract: Material for stainless steel sheets is heated to a temperature within a range of 850 to 1250° C. and cooled at a rate 1° C./s or faster, the material including 0.02% by mass or less of C, 1.0% by mass or less of Si, 2.0% by mass or less of Mn, 0.04% by mass or less of P, 0.01% by mass or less of S, 0.1% by mass or less of Al, 11% by mass or more but less than 17% by mass of Cr, 0.5% by mass or more but, less than 3.0% by mass of Ni, and 0.02% by mass or less of N, so as to satisfy specific relationships between the compositions.Type: GrantFiled: April 30, 2004Date of Patent: November 13, 2007Assignee: JFE Steel CorporationInventors: Junichiro Hirasawa, Takumi Ujiro, Osamu Furukimi
-
Patent number: 7147726Abstract: The present invention concerns a mechanical method for generating nanostructures in order to obtain on a surface of a metal piece a nanostructured layer of defined thickness. A quantity of perfectly spherical balls (22) are disposed in a chamber that is closed for the size of the balls. At least one of the walls of the chamber supports or constitutes the piece to be treated (10). A vibrating motion is imparted to the chamber in a direction perpendicular to the plane of the circular motion of the chamber supporting or constituting the piece to be treated. The speed of the circular motion and the frequency and amplitude of the vibrating motion is determined based on the physical properties of the balls so as to communicate to the latter sufficient kinetic energy to create nanostructures on the material of the piece treated by impaction of the balloon surface of the piece.Type: GrantFiled: July 27, 2001Date of Patent: December 12, 2006Assignees: Universite de Technologie de Troyes, The Institute of Metal ResearchInventors: Jian Lu, Ke Lu
-
Patent number: 6939419Abstract: The invention relates to plastic metal working, more specifically to methods for producing parts of the disk- or shell-type having conical, hemispherical, and also combined parts, such as disk-and-shaft ones. The invention is instrumental in producing large axially symmetric parts from hard-to-work multiphase alloys. The method consists in that the billet is heated in a temperature range above 0.4 m.p. but below the temperature at which a total content of precipitates or an allotropic modification of the matrix of a multiphase alloy is not below 7%. Then the preheated billet is rolled, while controlling its temperature and the tool load, as well as the rolling speed. Once rolled the billet is heat-treated at a temperature depending on the microstructure of the billet material resulting from rolling. Prerolling preparing of a specified microstructure of the billet material is also described.Type: GrantFiled: June 19, 1997Date of Patent: September 6, 2005Assignees: General Electric Company, Institute of Metals Superplascity Problems of Academy of ScienceInventors: Farid Zainullaevich Utyashev, Oscar Akramovich Kaibyshev, Vener Anvarovich Valitov
-
Patent number: 6896747Abstract: Austenitic alloy for high-temperature strength with improved pourability and manufacturing, of which the composition comprises, in weight-%: 0.010%<carbon<0.04% 0%<nitrogen<0.01% silicon<2% 16%<nickel<19.9% manganese<8% 18.1%<chromium<21% 1.8%<titanium<3% molybdenum<3% copper<3% aluminum<1.5% boron<0.01% vanadium<2% sulfur<0.2% phosphorous<0.04% and possibly up to 0.5% of at least one element chosen from among yttrium, cerium, lanthanum and other rare earths, the remainder being iron and impurities resulting from manufacturing or deoxidizing, the said composition also satisfying the two following relationships: in relationship to the solidification mode: remainder a=eq. Nia?0.5×eq. Cra<3.60 where eq. Cra=Cr+0.7×Si+0.2×Mn+1.37×Mo+3×Ti+6×Al+4×V, and where eq. Nia=Ni+22×C+0.5×Cu, in relationship to the rate of residual ferrite: remainder b=eq. Nib?2×eq. Crb>?41 where eq. Crb=Cr+0.7×Si+1.37×Mo+3×Ti+6×Al+4×V, and where eq. Nib=Ni+22×C+0.5×Cu+0.Type: GrantFiled: November 1, 2002Date of Patent: May 24, 2005Assignee: UsinorInventors: Jean-Michel Hauser, Christophe Bourgin
-
Patent number: 6893727Abstract: This invention relates to a stainless steel gasket having markedly improved strength and fatigue properties due to precipitation strengthening. Its composition comprises C: at most 0.03%, Si: at most 1.0%, Mn: at most 2%, Cr: 16.0%-18.0%, Ni: 6.0%-8.0%, N: at most 0.25%, if necessary Nb: at most 0.30%, and a remainder of Fe and unavoidable impurities. After cold rolling, final annealing is carried out, and after a structure is formed of recrystallized grains with an average grain diameter of at most 5 ?m having an area ratio of 50-100% and an unrecrystallized portion having an area ratio of 0-50%, a metal gasket is formed by steps including temper rolling with a reduction of at least 30% to make the area ratio of a strain induced martensite phase at least 40%, and forming and heat treatment at 200-350° C.Type: GrantFiled: October 24, 2003Date of Patent: May 17, 2005Assignees: Sumitomo Metal Industries, Ltd., Honda Giken Kogyo Kabushiki KaishaInventors: Kazuhiko Adachi, Seishi Ishiyama, Kenichi Goshokubo, Takashi Katsurai
-
Patent number: 6855213Abstract: A ferritic non-ridging stainless steel and process therefor. A chromium alloyed steel melt containing sufficient titanium and nitrogen but a controlled amount of aluminum is cast into an ingot or continuously cast into a strip or a slab having an as-cast fine equiaxed grain structure substantially free of columnar grains. The as-cast steel contains 0.08% C, at least about 8% Cr, up to 1.50% Mn, <0.020% Al, ?0.05% N, ?1.5% Si, <2.0% Ni, Ti?0.10%, the ratio of (Ti×N)/Al?0.14, all percentages by weight, the balance Fe and residual elements. Preferably, the titanium is controlled so that (Ti/48)/[(C/12)+(N/14)]>1.5. A hot processed sheet may be formed from a continuously cast slab without grinding the surfaces of the slab. The hot processed sheet may be descaled, cold reduced to a final thickness and recrystallization annealed. Annealing the hot processed sheet prior to cold reduction is not required to obtain an annealed sheet essentially free of ridging and having high formability.Type: GrantFiled: September 15, 1998Date of Patent: February 15, 2005Assignee: Armco Inc.Inventors: Eizo Yoshitake, Alan R. McKague
-
Publication number: 20040265162Abstract: Ferritic stainless steel, comprising the following Chemical elements expressed in percentage by weight: —Cr 14.0-20.0 —Al 0.50-1.50 —Zr 0.10-0.50 —Si 0.30-1.50 —Ti 0.10-0.35 —Nb 0.25-0.55 —C<0.035 —N<0.035 provided that the content of Ti, Nb, C and N satisfy the following relation: %Ti+%Nb/1.94>9 (%C+%N) and substantially iron q. s. to 100. This steel may also comprise Yttrium and/or rare earth elements in a percentage by weight comprised in the range 0.10-0.30. The invention also encompasses products manufacturable with the steel of the invention, in particular vehicle exhaust manifold systems. Figure (I) shows a cyclic oxidation test carried out at 1000° C. on samples having the composition of an embodiment of the steel according to the invention.Type: ApplicationFiled: August 20, 2004Publication date: December 30, 2004Inventor: Gianni Songini
-
Publication number: 20040226634Abstract: Material for stainless steel sheets is heated to a temperature within a range of 850 to 1250° C. and cooled at a rate 1° C./s or faster, the material including 0.02% by mass or less of C, 1.0% by mass or less of Si, 2.0% by mass or less of Mn, 0.04% by mass or less of P, 0.01% by mass or less of S, 0. 1% by mass or less of Al, 11% by mass or more but less than 17% by mass of Cr, 0.5% by mass or more but, less than 3.0% by mass of Ni, and 0.02% by mass or less of N, so as to satisfy specific relationships between the compositions.Type: ApplicationFiled: April 30, 2004Publication date: November 18, 2004Applicant: JFE STEEL CORPORATIONInventors: Junichiro Hirasawa, Takumi Ujiro, Osamu Furukimi
-
Publication number: 20040206427Abstract: An austenitic stainless steel which comprises, on the percent by mass basis, C: 0.03-0.12%, Si: 0.2 -2%, Mn: 0.1-3%, P: 0.03% or less, S: 0.01% or less, Ni: more than 18% and less than 25%, Cr: more than 22% and less than 30%, Co: 0.04-0.8%, Ti: 0.002% or more and less than 0.01%, Nb: 0.1-1%, V:0.01 -1%, B: more than 0.0005% and 0.2% or less, sol. Al: 0.0005% or more and less than 0.03%, N: 0.1-0.35% and 0 (Oxygen): 0.001-0.008%, with the balance being Fe and impurities can be utilized as materials such as steel tubes used as a superheater tube, reheater tube for a boiler and a furnace tube for the chemical industry, and a steel plate, a steel bar and a steel forging and the like, which are used as a heat resistant, pressure-tight member, whereby extremely large effects on the promotion of increasing high temperature and high pressure steam in a boiler for an electric power-generation can be obtained.Type: ApplicationFiled: January 21, 2004Publication date: October 21, 2004Inventors: Atsuro Iseda, Hiroyuki Semba
-
Publication number: 20040154706Abstract: An iron based, fine-grained, martensitic stainless steel essentially free of delta ferrite has a nominal composition of (wt. %): 0.05<C<0.15; 7.5<Cr<15; 2<Ni<5; Co<4; Cu<1.2; Mn<5; Si<1; (Mo+W)<4; 0.01<Ti<0.75; 0.135<(1.17Ti+0.6Zr+0.31Ta+0.31Hf)<1; V<2; Nb<1; N<0.02; Al<0.2; Al and Si both present such that (Al+Si)>0.01; B<0.1; P<0.1; S<0.03; and the balance essentially iron and impurities. This steel is different from other martensitic stainless steels because thermal mechanical treatment is used to refine the grains and precipitate a relatively uniform dispersion of fine, coarsening-resistant, MX-type particles. The steel combines high strength and impact toughness with good corrosion resistance.Type: ApplicationFiled: May 8, 2003Publication date: August 12, 2004Inventor: Robert F. Buck
-
Publication number: 20040154707Abstract: An iron based, fine-grained, alloy.Type: ApplicationFiled: November 12, 2003Publication date: August 12, 2004Inventor: Robert F. Buck
-
Publication number: 20040140023Abstract: A ferritic stainless steel sheet, which is press-formed to a product shape without such dimensional defects as spring-back or torsion, has an alloying composition consisting of C up to 0.10%, Si up to 1.0%, Mn up to 1.0%, P up to 0.050%, S up to 0.020%, Ni up to 2.0%, 8.0-22.0% of Cr, N up to 0.05%, optionally one or more of Al up to 0.10%, Mo up to 1.0%, Cu up to 1.0%, 0.010-0.50% of Ti, 0.010-0.50% of Nb, 0.010-0.30% of V, 0.010-0.30% of Zr and 0.0010-0.0100% of B, and the balance being essentially Fe with the provision that a value-FM defined by the formula (1) is adjusted to 0 or less. Its mechanical properties are controlled to a plane anisotropic degree (rmax−rmin) of Lankford value (r) ≦0.80 and an anisotropic degree (&sgr;max−&sgr;min) of 0.2%-yield strength ≦20 N/mm2. The stainless steel sheet is manufactured by hot-rolling a stainless steel having the specified composition and then batch-annealing the hot-rolled steel sheet 1-24 hours at 700-800° C.Type: ApplicationFiled: November 6, 2003Publication date: July 22, 2004Inventors: Kouki Tomimura, Hiroshi Fujimoto, Kenichi Morimoto, Yasutoshi Kunitake, Naoto Hiramatsu
-
Publication number: 20040074574Abstract: A high-Cr containing ferrite heat resistant steel having not only an excellent long-term creep strength at a high temperature exceeding 650° C., but also an improved oxidation resistance, which is based on ferritic phase and contains 13% by weight or more of chromium, and containing precipitates of intermetallic compounds.Type: ApplicationFiled: October 10, 2003Publication date: April 22, 2004Inventor: Kazuhiro Kimura
-
Publication number: 20040060621Abstract: The invention provides a ferritic heat-resistant steel having excellent high-temperature oxidation resistance, especially excellent steam oxidation-resistant characteristics. In high-Cr ferritic heat-resistant steel, ultra-fine oxide particles having a size of not larger than 1 &mgr;m are formed just below the oxide films and formed on the steel base, whereby the adhesiveness between the films and the base is enhanced. The ferritic heat-resistant steel contains Cr in an amount of from 8.0 to 13.0% by weight, and at least one of Rh and Ir in a total amount of from 0.3 to 5.0% by weight.Type: ApplicationFiled: September 30, 2003Publication date: April 1, 2004Inventors: Nobuyuki Fujitsuna, Fujio Abe, Takehiko Itagaki, Masaki Igarashi, Seiichi Muneki, Kazuhiro Kimura, Hideaki Kushima
-
Publication number: 20040003876Abstract: A structural Fe—Cr steel sheet and a manufacturing method thereof are provided, the steel sheet having an as-hot rolled tensile strength of about 400 to about 450 MPa and generating no embrittlement in welded portions even when rapid heating and cooling is performed by electric resistance welding. In addition, structural shaped steel is also provided which is formed from the steel sheet described above by using electric resistance welding.Type: ApplicationFiled: June 25, 2003Publication date: January 8, 2004Applicant: JFE Steel Corporation, a corporation of JapanInventors: Hiroki Ota, Takumi Ujiro, Osamu Furukimi, Noriyuki Matsuo, Hiroyuki Nakashima, Masato Shigemi, Toshihiro Kasamo
-
Publication number: 20030188813Abstract: A structural hot-rolled or cold-rolled stainless steel sheet having improved intergranular corrosion resistance and toughness at the welding heat affected zone and further having low strength and high elongation. The composition of the steel sheet contains less than about 0.008 mass percent of C; about 1.0 mass percent or less of Si; about 1.5 mass percent or less of Mn; about 11 to about 15 mass percent of Cr; more than about 1.0 mass percent and about 2.5 mass percent or less of Ni; less than about 0.10 mass percent of Al; about 0.009 mass percent or less of N; about 0.04 mass percent or less of P; about 0.01 mass percent or less of S; and the balance being Fe and incidental impurities. These contents satisfy the expressions: (Cr)+1.2×(Ni)≧15.0; (Ni)+0.5×(Mn)+30×(C)≦3.0; (C)+(N)≦0.015; and (Cr)−(Mn)−1.7×(Ni)−27×(C)−100×(N)≧9.0.Type: ApplicationFiled: March 24, 2003Publication date: October 9, 2003Applicant: KAWASAKI STEEL CORPORATIONInventors: Junichiro Hirasawa, Takumi Ujiro, Osamu Furukimi
-
Publication number: 20030138342Abstract: A martensitic stainless steel sheet having superior corrosion resistance, toughness at the weld zones, and workability. The composition of the steel sheet is, on a mass basis: less than about 0.02% of carbon; about 1.0% or less of silicon; less than about 1.5% of manganese; about 0.04% or less of phosphorus; about 0.01% or less of sulfur; about 0.1% or less of aluminum; about 1.5% or more and less than about 4.0% of nickel; about 11% or more and less than about 15% of chromium; about 0.5% or more and less than about 2.0% of molybdenum; and less than about 0.02% of nitrogen, the balance being iron and unavoidable impurities, wherein 15.0%≦[Cr]+1.5×[Mo]+1.2×[Ni]≦20.0%; [C]+[N]<0.030%; [Ni]+0.5×([Mn]+[Mo])+30×[C]>3.0%; and 8.Type: ApplicationFiled: December 23, 2002Publication date: July 24, 2003Applicant: Kawasaki Steel CorporationInventors: Junichiro Hirasawa, Takumi Ujiro, Osamu Furukimi
-
Publication number: 20030127163Abstract: The invention provides a ferritic heat-resistant steel having excellent high-temperature oxidation resistance, especially excellent steam oxidation-resistant characteristics. In high-Cr ferritic heat-resistant steel, ultra-fine oxide particles having a size of not larger than 1 &mgr;m are formed just below the oxide films and formed on the steel base, whereby the adhesiveness between the films and the base is enhanced. The ferritic heat-resistant steel contains Cr in an amount of from 8.0 to 13.0% by weight, and at least one of Rh and Ir in a total amount of from 0.3 to 5.0% by weight.Type: ApplicationFiled: July 22, 2002Publication date: July 10, 2003Inventors: Nobuyuki Fujitsuna, Fujio Abe, Takehiko Itagaki, Masaaki Igarashi, Seiichi Muneki, Kazuhiro Kimura, Hideaki Kushima
-
Patent number: 6478900Abstract: An improved method of forging a precipitation hardening type stainless steel. The method comprises the steps of soaking the precipitation hardening type stainless steel at a temperature of austenitizing range, cooling the steel to a temperature in the range of 200-700° C., preferably 400-600° C., and subjecting the steel to forging at the temperature in this range. Conventional lubricants and die cooling oils can be used without being deteriorated due to high temperature. It is preferable to forcibly cool the soaked steel to adjust the temperature of the steel at which it is forged. The forged steel is then age hardened to exhibit inherent hardness.Type: GrantFiled: July 1, 1996Date of Patent: November 12, 2002Assignee: Diado Tokushuko Kabushiki KaishaInventors: Sachihiro Isogawa, Masamichi Kawano, Katsuyoshi Sakoda
-
Publication number: 20020162614Abstract: Maraging steel with improved machinability, good weldability, and high corrosion resistance, a process for the heat treatment of such a steel, as well as its use. According to the invention this steel contains (in % by weight) 0.02-0.075% carbon; 0.1-0.6% silicon; 0.5-0.9% manganese; 0.08-0.25% sulfur; maximum 0.04%; phosphorus; 12.4-15.2% chromium; 0.05-1.0% molybdenum; 0.2-1.8% nickel; maximum 0.15% vanadium; 0.1-0.45% copper; maximum 0.03% aluminum; 0.02-0.08% nitrogen; as well as optionally one or more additional alloying elements up to maximum 2.0%, residual iron, and impurities caused in manufacturing, and a ferrite percentage in the structure of less than 28% by volume.Type: ApplicationFiled: February 13, 2002Publication date: November 7, 2002Applicant: BOHLER EDELSTAHL GmbHInventors: Klaus Sammt, Johann Sammer, Gerhard Lichtenegger
-
Publication number: 20020112795Abstract: A stainless steel hydraulic component and method for making same hard turns a pre-heat treated stainless steel material, preferably a 400 series stainless steel material, provided in bar stock form in a single machining loading. Stainless steel hydraulic valve components made therefrom have shown improved leakage rate performance with the performance being fairly constant over a period of time for providing a longer functional life for the hydraulic valve component.Type: ApplicationFiled: December 13, 2000Publication date: August 22, 2002Applicant: Eaton CorporationInventors: Daniel P. Rohde, John N. Tackes
-
Patent number: 6423160Abstract: A stainless steel plate for a shadow mask, comprising 9 to 20 weight % of chromium (Cr), 0.15 weight % or less of carbon (C), 0 to 1.0 weight % of manganese (Mn), 0 to 0.2 weight % of titanium (Ti), 0 to 1.0 weight % of silica (Si), and 0 to 1.0 weight % of aluminum (Al); wherein the rest includes ferrite (Fe) and inevitable impurities, and in the inevitable impurities, the content of phosphor (P) is 0.05 weight % or less and the content of sulfur (S) is 0.03 weight % or less. Furthermore, the metal plate for a shadow mask after cold rolling or shape correction is performed is subjected to annealing treatment at the end-point temperature of the plate of 550 to 650° C. This steel plate has a coefficient of thermal expansion smaller than that of low carbon steel and is less expansive than invar alloy. Further, the steel plate has high strength that is acceptable for the shadow mask that is used under conditions where plastic deformation is small at high temperature and high tension is applied.Type: GrantFiled: January 4, 2001Date of Patent: July 23, 2002Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Nozomu Arimoto, Hayato Kita, Masahiro Aoki, Shinji Tsuge, Kazuhiko Adachi
-
Patent number: 6419770Abstract: The high carbon stainless steel containing more than 0.5 mass % carbon and more than 8 mass % chromium, or the tool steel containing more than 0.5 mass % carbon and more than 0.5 mass % at least one of carbide producing metal elements including chromium, molybdenum, tungsten, vanadium, niobium and titanium is processed by cold-warm working such as forging at a temperature of less than 800 ° C. to make more than 10% plastic deformation to an extent that cracks and voids are formed in the crystallized first stage carbide and, further, processed by a Hot Isostatic Pressing treatment so that the cracks and voids may be cured.Type: GrantFiled: March 31, 2000Date of Patent: July 16, 2002Assignee: DENSO CorporationInventors: Shu Miyashita, Masami Tanaka, Saburo Sugiura, Yoshitaka Nishizawa
-
Publication number: 20020088513Abstract: A manufacturing mold base for plastic injection molds is formed from a martensitic stainless steel alloy comprising: about 0.03%-0.06% by weight C, about 1.0%-1.6% by weight Mn, about 0.01%-0.03% by weight P, about 0.06%-0.3% by weight S, about 0.25%-1.0% by weight Si, about 12.0%-14.0% by weight Cr, about 0.5%-1.3% by weight Cu, about 0.01%-0.1% by weight V, about 0.02%-0.08% by weight N, with the balance being Fe with trace amounts of ordinarily present elements.Type: ApplicationFiled: January 18, 2002Publication date: July 11, 2002Inventors: Eric D. Henn, Robert J. Friedrich, Michael A. Guscott
-
Publication number: 20020084008Abstract: A surface treatment process for enhancing the resistance to intergranular corrosion and intergranular cracking of components fabricated from austenitic Ni—Fe—Cr based alloys comprising the application of surface deformation to the component, to a depth in the range of 0.01 mm to 0.5 mm, for example by high intensity shot peening below the recrystallization temperature, followed by recrystallization heat treatment, preferably at solutionizing temperatures. The surface deformation and annealing process can be repeated to further optimize the microstructure of the near-surface region. Following the final heat treatment, the process optionally comprises the application of further surface deformation (work) of reduced intensity, yielding a worked depth of between 0.005 mm to 0.01 mm, to impart residual compression in the near surface region to further enhance cracking resistance.Type: ApplicationFiled: November 27, 2001Publication date: July 4, 2002Inventors: David L. Limoges, Gino Palumbo, Peter K. Lin
-
Patent number: 6391253Abstract: The present invention provides a stainless steel being excellent in workability, corrosion resistance and antibacterial property. To be more specific, a stainless steel containing 10 wt % or more of Cr is rendered to contain 0.0001-1 wt % of Ag, or further one or more members selected from Sn: 0.0002-0.02 wt %, Zn: 0.0002-0.02 wt %, Pt: 0.0002-0.01 wt %, and, in addition, is rendered to dispersedly contain a total of 0.001 % or more in an area percentage of one or more members of a silver particle, a silver oxide and a silver sulphide each having a mean grain diameter of 500 &mgr;m or less. To disperse the silver particle, silver oxide and silver sulphide uniformly, the casting rate of continuous casting is preferably controlled to range from 0.8 to 1.6 m/min.Type: GrantFiled: November 5, 1999Date of Patent: May 21, 2002Assignee: Kawasaki Steel CorporationInventors: Misako Tochihara, Takeshi Yokoto, Susumu Satoh, Sadao Hasuno
-
Patent number: 6329081Abstract: There is provided a stainless steel sheet material, used for a semiconductor manufacturing device, to which it difficult for fine dust to be attached and from the surface of which the attaching dust can be easily washed away. Also, there is provided a method of manufacturing the stainless steel sheet material. A stainless steel sheet material characterized in that: the number of pinholes, the area of each pinhole exceeding 0.25 mm2, in the area of 10 cm2 on the surface of a skinpass-rolled stainless steel sheet material is not more than 10; and the average surface roughness Ra on the center line in the direction perpendicular to the rolling direction is not more than 0.15 &mgr;m. A method of manufacturing a stainless steel sheet material comprising the steps of: annealing a stainless steel cold-rolled sheet in a heat-treatment furnace having no support rollers in a temperature region exceeding 600° C.Type: GrantFiled: May 17, 2000Date of Patent: December 11, 2001Assignee: Nippon Steel CorporationInventors: Fumio Fudanoki, Toshihiko Sugimoto, Satoshi Akamatsu, Masanori Hashimoto
-
Patent number: 6306230Abstract: A method for producing hardened parts of steel from an air-hardening steel comprising the steps of heating the steel is heated to a temperature above 1,100° C., hot-working the steel parts until they reach the A1 emperature, cooling the steel parts in air to about 280° C. under simultaneous thermo-mechanical sizing treatment, then cooling the steel parts in air to room temperature, stress relief treating the steel parts at 150-250° C., and hard-machining the steel parts.Type: GrantFiled: May 17, 1999Date of Patent: October 23, 2001Assignee: SKF GmbHInventor: Frank Hengerer
-
Publication number: 20010023725Abstract: The proposed brake disk consists of steel of a composition of 0.1 to 0.4% of carbon, up to 1.0% of silicon, up to 2.0% of manganese, up to 0.02% of sulfur, 11 to 16% of chromium, up to 1.0% of nickel and 0.5 to 1.5% of molybdenum, the remainder being iron and production-related impurities.Type: ApplicationFiled: February 28, 2001Publication date: September 27, 2001Inventor: Walter Grimm
-
Patent number: 6217679Abstract: The invention provides hot-rolled steel strips which, after having been acid-pickled, can be directly used. The strips have no Cr-decreasing layer and no shot blasted marks on their surface and have good corrosion resistance. The invention also provides a technique of efficiently producing the hot-rolled steel strips. A steel slab having a Cr content of from 6.0 to 25.0 wt. % is hot-rolled, then coiled at a temperature not higher than 700° C., then optionally quenched in water immediately after the coiling, then annealing in a reducing atmosphere, and thereafter acid-pickled in a solution of nitric acid/hydrochloric acid.Type: GrantFiled: November 23, 1998Date of Patent: April 17, 2001Assignee: Kawasaki Steel CorporationInventors: Masaaki Kohno, Kunio Fukuda, Kazuhide Ishii, Susumu Satoh, Hiroshi Yaginuma, Takumi Ujiro
-
Patent number: 6203632Abstract: The invention relates to iron-chromium aluminum metal foil which is resistant to high-temperature oxidation. Said metal foil is produced by hot-dip aluminizing an iron-chromium support band with an aluminum-silicon alloy. The foil has the following composition in weight percent: 18-25% Cr. 4-10% Al, 0.03-0.08% Y, max. 0.01% Ti, 0.01-0.05% Zr, 0.01-0.05% Hf, 0.5-1.5% Si. It also contains residual iron and impurities resulting from the method of production. The total aluminum content of the coated metal foil is at least 7% near the surface and not less than 3% further inside.Type: GrantFiled: July 1, 1999Date of Patent: March 20, 2001Assignee: Krupp VDM GmbHInventors: Ulrich Heubner, Angelika Kolb-Telieps, Ralf Hojda
-
Patent number: 6193469Abstract: A high toughness heat-resistant steel, a turbine rotor formed of this steel and a method of producing the turbine rotor are described. The heat-resistant steel has a composition consisting essentially of: 0.05 to 0.30 wt % C, 0 to 0.20 wt % Si, 0 to 1.0 wt % Mn, 8.0 to 14.0 wt % Cr, 0.5 to 3.0 wt % Mo, 0.10 to 0.50 wt % V, 2.0 to 5.0 wt % Ni, 0.01 to 0.50 wt % Nb, 0.01 to 0.08 wt % N, 0.001 to 0.020 wt % B, balance Fe and unavoidable impurities. The steel has excellent characteristics in not only tensile strength and toughness at a relatively low temperature condition of a steam turbine such as high/low pressure combined type one but also creep rupture strength at a high temperature condition of this turbine.Type: GrantFiled: March 24, 1998Date of Patent: February 27, 2001Assignee: Kabushiki Kaisha ToshibaInventors: Yoichi Tsuda, Ryuichi Ishii, Masayuki Yamada