With Weaving, Knitting, Braiding, Twisting Or Needling Patents (Class 156/148)
  • Patent number: 10024301
    Abstract: A wind turbine blade includes at least one mandrel and a sock that covers the at least one mandrel. The sock includes a plurality of braided fibers within a matrix material. The fibers can be made of different materials. Also, stiffness of the sock can vary across the wind turbine blade. A method of manufacturing the wind turbine blade is also disclosed.
    Type: Grant
    Filed: October 24, 2012
    Date of Patent: July 17, 2018
    Assignee: The Regents of The University of Michigan
    Inventors: Anthony Waas, Yuan Lin Kevin Lim, Chongyu Brian Wang
  • Patent number: 10018914
    Abstract: A hardmask composition includes a polymer including a moiety represented by the following Chemical Formula 1 and a solvent. *-A-B—*??[Chemical Formula 1] In the Chemical Formula 1, A and B are the same as defined in the detailed description.
    Type: Grant
    Filed: April 13, 2015
    Date of Patent: July 10, 2018
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Youn-Hee Nam, Mi-Young Kim, You-Jung Park, Yun-Jun Kim, Hea-Jung Kim, Joon-Young Moon, Hyun-Ji Song, Chung-Heon Lee, Yoo-Jeong Choi
  • Patent number: 10018055
    Abstract: A fan platform section may include a flow path portion with a plurality of composite plies. A first composite ply in the plurality of composite plies may include directional fibers. The directional fibers may be configured to prevent twisting of the flow path section in response to a centripetal load. The fan platform section may include a second composite ply in the plurality of composite plies. The second composite ply may include directional fibers. The directional fibers in the first composite ply may be orthogonal with respect to the directional fibers in the second composite ply.
    Type: Grant
    Filed: November 25, 2015
    Date of Patent: July 10, 2018
    Assignee: UNITED TECHNOLOGIES CORPORATION
    Inventor: Thomas J. Robertson
  • Patent number: 10011534
    Abstract: Processes for making carbon/carbon parts are provided. The process involves compression, carbonization and densification steps. Pressure may be applied to a fibrous preform prior to the carbonization step at a temperature less than an exothermic temperature to increase the fiber volume ratio of the fibrous preform. The densification steps may include filling the voids of the fibrous preform with a carbon matrix.
    Type: Grant
    Filed: May 14, 2015
    Date of Patent: July 3, 2018
    Assignee: GOODRICH CORPORATION
    Inventors: Brian Hipp, Paul Perea
  • Patent number: 10012482
    Abstract: A sheet material characterized by an ability to capture and retain generally-spherical firearm-discharged pellets when struck thereby. The sheet material basically comprises a forward strike face, a rearward back face, and an embedment region therebetween. The strike face is penetrable by the pellets, and the sheet material has a structure adapted to disperse kinetic energy in the pellets upon penetration to cause the pellets to embed within the embedment region without exiting the rearward back face. The sheet material may advantageously be deployed as a curtain at a firearm shooting range in a selected disposition to capture and retain firearm-discharged pellets, thereby to abate environmental contamination from pellets collecting on the grounds of shooting ranges.
    Type: Grant
    Filed: May 18, 2016
    Date of Patent: July 3, 2018
    Inventor: Joseph McGraw Little
  • Patent number: 9994980
    Abstract: Systems and methods for forming a tubular braid are disclosed herein. A braiding system configured in accordance with embodiments of the present technology can include, for example, an upper drive unit, a lower drive unit, a mandrel coaxial with the upper and lower drive units, and a plurality of tubes extending between the upper drive unit and the lower drive unit. Each tube can be configured to receive individual filaments for forming the tubular braid, and the upper drive unit and the lower drive unit can act against the tubes in synchronization to cross the filaments over and under one another to form the tubular braid on the mandrel.
    Type: Grant
    Filed: October 14, 2017
    Date of Patent: June 12, 2018
    Assignee: Inceptus Medical, LLC
    Inventor: Richard Quick
  • Patent number: 9957662
    Abstract: Provided a stain-resistant synthetic leather, including: (a) a polyurethane synthetic leather; (b) a silane-based coating layer formed on the polyurethane synthetic leather; and (c) a silicone coating layer formed on the silane-based coating layer, wherein the silane-based layer strengthens the binding between the polyurethane synthetic leather and the silicone coating layer, so that the stain-resistant synthetic leather can exhibit texture and flexibility of natural leather per se, and can exhibit excellent water resistance, stain resistance, weather resistance, and wear resistance through the silane-based coating layer and silicone coating layer formed on the polyurethane synthetic leather.
    Type: Grant
    Filed: June 10, 2016
    Date of Patent: May 1, 2018
    Inventor: Soon Kie Jung
  • Patent number: 9944526
    Abstract: In some examples, a method for forming a carbon fiber preform includes depositing, via a print head of a three-dimensional printing system, a first plurality of carbon fibers to form a first layer of carbon fibers in approximately an x-y plane, wherein the first plurality of carbon fibers are deposited around an array of carbon fiber filaments extending in approximately a z-axis direction relative to the x-y plane.
    Type: Grant
    Filed: May 13, 2015
    Date of Patent: April 17, 2018
    Assignee: Honeywell International Inc.
    Inventors: Jeffrey Troester, Slawomir T. Fryska
  • Patent number: 9932872
    Abstract: The present invention relates to a mounting mat for mounting a pollution control device in a catalytic converter, the mounting mat comprising a non-woven mat of inorganic fibers having distributed therein inorganic particles having an average diameter of 1 nm to 100 nm and wherein the mounting mat is free of organic binder or contains organic binder in an amount of not more than 5% by weight, based on the total weight of the mounting mat. The invention further relates to a pollution control device including the mounting mat and to a method of making the mounting mat.
    Type: Grant
    Filed: August 1, 2016
    Date of Patent: April 3, 2018
    Assignee: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: Ulrich E. Kunze, Lahoussaine Lalouch, Claus Middendorf, Harald H. Krieg
  • Patent number: 9902483
    Abstract: The present disclosure pertains to a window panel for a body structure of a vehicle, especially an airframe of an aircraft or spacecraft, including a first skin which extends over a first side of the panel to form an outer skin of the vehicle body structure; a second skin which extends over a second side of the panel to form an inner skin of the vehicle body structure; and a core, especially a foam core, located between and covered by the first and second skins in a sandwich structure. The window panel includes at least one window aperture formed through the first layer, the core, and the second layer. The core may be confined to or extends over a limited extent, region or part of the panel. Thus, the first skin and/or the second skin may extend over or cover a greater area of the panel than the core.
    Type: Grant
    Filed: August 26, 2014
    Date of Patent: February 27, 2018
    Assignee: Airbus Operations GmbH
    Inventors: Pierre C. Zahlen, Johannes Born, Lars Meyer, Gregor Baumbach, Claus Hanske, Jens Prowe, Johan Oentoro, M. Ichwan Zuardy, Wouter Brok, Martin Metten
  • Patent number: 9902118
    Abstract: Embodiments of the invention are directed to resin-soluble thermoplastic veils for use in liquid resin infusion processes, methods of manufacturing resin-soluble thermoplastic veils for use in liquid resin infusion processes, and methods of manufacturing composite articles using resin-soluble thermoplastic veils for use in liquid resin infusion applications. The resin-soluble thermoplastic veils according to embodiments of the invention and of which function as a toughening agent in composites having the veil incorporated therein have improved characteristics including, but not limited to, increased uniformity and decreased thickness relative to prior art veils. These characteristics translate into improvements in the processing of a composite article including, but not limited to, a substantial or complete elimination in premature dissolution of the veil during cure.
    Type: Grant
    Filed: December 10, 2014
    Date of Patent: February 27, 2018
    Assignee: CYTEC TECHNOLOGY CORP.
    Inventors: Dominique Ponsolle, Robert Blackburn, Billy Harmon, Richard Price, Marc Doyle
  • Patent number: 9896784
    Abstract: A method produces a flat semi-finished product from a fiber composite material that contains individual carbon fibers, carbon fiber bundles, or a mixture thereof in a defined anisotropic fiber orientation and a thermoplastic matrix material. The anisotropy of the carbon fibers is created in a carding process using the high orientability of admixed non-carbon textile fibers, at least some of the non-carbon textile fibers being thermoplastic, and the carbon fibers having been isolated from waste or used parts. The flat fibrous web which is produced by a carding process and which has a specific orientation of the carbon fibers in the longitudinal direction is compressed into a sheet material under the effect of heat. This enables the use of carbon fibers, for example from production waste, as reinforcing fibers, whereby a less expensive raw material is provided and the carbon fibers are contained in the waste materials are recycled.
    Type: Grant
    Filed: August 25, 2014
    Date of Patent: February 20, 2018
    Assignee: SGL Automotive Carbon Fibers GmbH & Co. KG
    Inventors: Gerald Ortlepp, Renate Luetzkendorf, Thomas Reussmann
  • Patent number: 9889411
    Abstract: Provided is a nonwoven fabric for semipermeable membrane support, in which adhesiveness of a semipermeable membrane to a support is satisfactory, the thickness uniformity of the semipermeable membrane is satisfactory, and permeation-through of a coating liquid does not occur.
    Type: Grant
    Filed: January 11, 2013
    Date of Patent: February 13, 2018
    Assignee: HOKUETSU KISHU PAPER CO., LTD.
    Inventors: Toshihiko Soyama, Junji Nemoto, Hisashi Hamabe
  • Patent number: 9873231
    Abstract: A method and apparatus for fabricating a short length carbon fiber preform with a through thickness reinforcement is disclosed herein. The starting media for fabricating a net shape (e.g., annular disc) may meet specific requirements including a sufficient fiber volume and a binding mechanism compatible with the needle-punching process.
    Type: Grant
    Filed: March 31, 2014
    Date of Patent: January 23, 2018
    Assignee: GOODRICH CORPORATION
    Inventor: Jean-Francois Le Costaouec
  • Patent number: 9849629
    Abstract: The present invention relates to a process for the formation of a structured film, a structured film as such, an article comprising the structured film, a device for the continuous formation of such a structured film and a composite comprising the structured film.
    Type: Grant
    Filed: August 21, 2014
    Date of Patent: December 26, 2017
    Assignees: W. L. Gore & Associates GmbH, W. L. Gore & Associates, Inc.
    Inventors: Alexander Zaggl, Bernadette Heller, Andre Hartmann
  • Patent number: 9850605
    Abstract: The present invention relates to a multipurpose functional nonwoven fabric, and more particularly, to a multipurpose functional nonwoven fabric which is manufactured by performing a pretreatment process on carbonized fiber cotton, and stacking the pretreated carbonized fiber on natural cotton, mixing the pretreated carbonized fiber cotton with the natural cotton and scutching the mixed cotton, or introducing the natural cotton and stacking the natural cotton on an intermediate layer of the pretreated carbonized fiber, and a method for manufacturing same. Web formation and stacking at a cutting machine can be easily performed by performing the pretreatment process on the carbonized fiber.
    Type: Grant
    Filed: October 25, 2011
    Date of Patent: December 26, 2017
    Assignee: KOREA COTTON CO., LTD.
    Inventors: Gapho Yun, Giho Yun, Hakbum Kim, Kwang Hui So, Eunhak Song
  • Patent number: 9850598
    Abstract: A multi-layer ballistic woven fabric, including an upper woven layer having upper warp yarns and upper weft yarns that are interwoven together to form the upper woven layer. The multi-layer ballistic woven fabric also includes a lower woven layer having lower warp yarns and lower weft yarns that are interwoven together, and a plurality of securing yarns, each securing yarn interwoven with at least some of the upper yarns and some of the lower yarns so as to secure the upper and lower woven layers together. At least one of the securing yarns is woven underneath a first lower weft yarn, then above a second upper weft yarn adjacent the first lower weft yarn, then underneath a third lower weft yarn adjacent the second upper weft yarn and then above a fourth upper weft yarn adjacent the third lower weft yarn. The multi-layer ballistic woven fabric is formed by interweaving the securing yarns with the warp yarns and weft yarns as the upper woven layer and lower woven layer are made.
    Type: Grant
    Filed: September 4, 2015
    Date of Patent: December 26, 2017
    Assignee: BARRDAY INC.
    Inventor: Shekoufeh Shahkarami
  • Patent number: 9827646
    Abstract: The present disclosure relates to a porous polishing pad including pores by carbon dioxide gas generated by a reaction between a prepolymer and a hydrophilic polymer, and a method of preparing the porous polishing pad.
    Type: Grant
    Filed: May 19, 2016
    Date of Patent: November 28, 2017
    Assignee: FNS Tech Co., Ltd.
    Inventors: Pal-Kon Kim, Seung-Taek Oh
  • Patent number: 9815628
    Abstract: A conveyor belt includes a first outer sheet disposed on a loadbearing side of the conveyor belt, a second outer sheet disposed on a drive side of the conveyor belt, and an embedded tension-member system disposed between the two sides, which is in the form of cords running parallel in the longitudinal direction of the conveyor belt. The tension-member system includes steel and, prior to vulcanization of the conveyor belt, an expandable coating which, after vulcanization of the conveyor belt, has a pore structure provided to at least portions of the tension-member system. The sheets are formed from a polymeric material with resilient properties. In some aspects, the volume of the coating after vulcanization is from 30 to 5000% higher than prior to vulcanization. The coating may contain at least one of a blowing agent and/or microbeads.
    Type: Grant
    Filed: July 9, 2014
    Date of Patent: November 14, 2017
    Assignee: ContiTech Transportbandsysteme GmbH
    Inventors: Florian Lotz, Marius Dreier, Uwe Sickmüller
  • Patent number: 9745680
    Abstract: A stapled melt spinning method for producing nonwoven fabrics with hygroscopic metastatic feature. Firstly, fuse bio-polyamide 6,10 into melt, extrude and spin it out spin heads of extruder into filaments, cool, draw and collect filaments into tow, then extend, cut and card the filaments into the staples, and spread the staples on a conveyer to form fibrous web. Next, blend and dissolve pulp by N-methylmorpholine N-oxide (NMMO) dissolving solvent, dehydrate it to form dope, and extrude and spin it out spin heads of extruder into filaments, then cool, draw and collect filaments into tow, and extend, cut and card filaments into staples, then overlay the staples over existing fibrous web to form a composite fibrous web of bio-polyamide 6,10 and cellulose filaments. Finally, coagulate, regenerate and convert fibrous composite of bio-polyamide 6,10 and natural cellulose into nonwoven fabric with hygroscopic metastatic feature by hydro-entangled needle punching, drying, winding-up processes.
    Type: Grant
    Filed: March 18, 2015
    Date of Patent: August 29, 2017
    Assignee: ACELON CHEMICAL AND FIBER COPORATION
    Inventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang, Hsiao-Chi Tsai
  • Patent number: 9745673
    Abstract: A spunbond method for producing nonwoven fabrics with hygroscopic metastatic feature. Firstly, fuse prepared bio-polyamide 6,10 into a melt via spunbond method, next extrude and spun and draw the melt to form filaments, then bond and lay the filaments on a conveyer to form a substrate fibrous web of bio-polyamide 6,10. Secondly, blend and dissolve prepared pulp by putting N-methylmorpholine N-oxide (NMMO) dissolving solvent, then dehydrate it to form dope, then extrude the dope out by an extruder with external compressed quenching air for converting it into cellulose filaments, then draw, bond and overlay the cellulose filaments to become uniform natural cellulose filaments on existing substrate fibrous web previously to form an overlaid fibrous web in the conveyer.
    Type: Grant
    Filed: March 16, 2015
    Date of Patent: August 29, 2017
    Assignee: ACELON CHEMICALS AND FIBER CORPORATION
    Inventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang, Hsiao-Chi Tsai
  • Patent number: 9718084
    Abstract: A fluid application device having a contact nozzle assembly with a fluidic oscillator is provided. The fluid application device includes an applicator head and a nozzle assembly. The nozzle assembly includes a first conduit configured to receive a first fluid from the applicator head, a second conduit configured to receive a second fluid from the applicator head and an application conduit including a receptacle and first and second branches. The receptacle is fluidically connected with the first conduit and configured to receive the first fluid. The first and second branches are fluidically connected to the second conduit and receptacle and are configured to receive the second fluid. The nozzle assembly further includes an orifice fluidically connected to the application conduit and configured to discharge the first fluid for application onto a strand of material, and a guide slot extending from the orifice and configured to receive the strand of material.
    Type: Grant
    Filed: November 12, 2014
    Date of Patent: August 1, 2017
    Assignee: ILLINOIS TOOL WORKS INC.
    Inventor: Edward Wayne Bolyard, Jr.
  • Patent number: 9714686
    Abstract: The present application discloses a ceramic preform, a method of making a ceramic preform, a MMC comprising a ceramic preform, and a method of making a MMC. The method of making a ceramic preform generally comprises preparing reinforcing fibers, preparing a ceramic compound, and forming the compound into a desired shape to create the ceramic preform. In certain embodiments, the ceramic compound is formed as either a disc or a ring for use in a brake disc metal matrix composite. The metal matrix composite generally comprises the ceramic preform infiltrated with a molten metal to form the brake disc metal matrix composite. The method of making the metal matrix composite generally comprises heating the ceramic preform, placing the ceramic preform in a mold cavity of a die cast mold, and introducing molten metal into the mold cavity to infiltrate the ceramic preform to form the brake disc metal matrix composite.
    Type: Grant
    Filed: November 7, 2014
    Date of Patent: July 25, 2017
    Assignee: Intellectual Property Holdings, LLC
    Inventors: Dan T. Moore, Evelyn M. Deliso, Joseph B. Richey, III
  • Patent number: 9682527
    Abstract: There is disclosed a laminated composite structure (12) having a plurality of laminae (13) formed of composite material, and at least one reinforcing pin (3) provided within the structure so as to extend between adjacent laminae (13). The at least one reinforcing pin (3) is formed from a plurality of interlaced metal filaments (1, 2). There is also disclosed a related method for reinforcing a laminated composite structure (12) via the use of at least one said reinforcing pin (3).
    Type: Grant
    Filed: November 20, 2014
    Date of Patent: June 20, 2017
    Assignee: ROLLS-ROYCE plc
    Inventor: Mehdi Yasaee
  • Patent number: 9681567
    Abstract: A display device includes: a display module; a window disposed on the display module; and an adhesive layer disposed between the display module and the window, where the adhesive layer includes a pressure sensitive adhesive including an impregnation region impregnated with a fiber, and a density of the fiber in the adhesive layer is predetermined based on a position thereof in the impregnation region or a part of the display device corresponding thereto.
    Type: Grant
    Filed: December 28, 2013
    Date of Patent: June 13, 2017
    Assignee: SAMSUNG DISPLAY CO., LTD.
    Inventor: Gui-Nam Min
  • Patent number: 9649961
    Abstract: A composite component (110) for a vehicle seat (1), in particular for a motor vehicle seat, includes a plurality of fabric layers (116) of a fibrous material, a matrix material (118) securing the fabric layers (116), and an insert part (140), disposed between at least two of the fabric layers (116), for locally reinforcing the composite component. An insert strand (150) is disposed at least in sections along an edge or an edge surface (141.1) of the insert part (140). A vehicle seat (1) includes the composite component, in particular with a back structure (110) designed as a composite component.
    Type: Grant
    Filed: September 4, 2014
    Date of Patent: May 16, 2017
    Assignee: JOHNSON CONTROLS COMPONENTS GMBH & CO. KG
    Inventors: Willem Jan Ter Steeg, Lars Kramm, Jens Bold, Georg-Ludwig Fischer, Harald Wolsiefer, Ulrich Riedel
  • Patent number: 9643382
    Abstract: A fiber reinforced structural element comprising a thermoplastic fiber reinforced member, a non-thermoplastic fiber reinforced member, and a multi-layer woven tie layer. The thermoplastic fiber reinforced member contains at least one layer of thermoplastic fibers and the non-thermoplastic fiber reinforced member contains at least one layer of non-thermoplastic fibers. The multi-layer woven tie layer contains at least a first woven ply and a second woven ply, where the woven plies are integrated through combined portions formed by interlacing warps or wefts of adjacent woven plies. The multi-layer woven tie layer is oriented such that the upper surface of the multi-layer woven tie layer which is predominately thermoplastic fibers is adjacent the thermoplastic fiber reinforced member and the lower surface of the multi-layer woven tie layer which is predominately non-thermoplastic fibers is adjacent the non-thermoplastic fiber reinforced member.
    Type: Grant
    Filed: April 30, 2014
    Date of Patent: May 9, 2017
    Assignee: Milliken & Company
    Inventor: Howell B. Eleazer
  • Patent number: 9574056
    Abstract: Methods of making a fiber-reinforced thermoplastic polyurethane composite are described. The methods may include applying a sizing composition to a plurality of fibers to make sized fibers, where the sizing composition may include at least one curative for a thermoplastic polyurethane prepolymer. The sized fibers may be contacted with a thermoplastic polyurethane prepolymer composition to form a resin-fiber amalgam, where the thermoplastic polyurethane prepolymer composition includes 50 wt. % or less of a total amount of the curative that is also present on the sized fibers. The resin-fiber amalgam may then be cured to form the fiber-reinforced thermoplastic polyurethane composite.
    Type: Grant
    Filed: February 5, 2014
    Date of Patent: February 21, 2017
    Assignee: Johns Manville
    Inventors: Mingfu Zhang, Asheber Yohannes, Michael J Block, Klaus Friedrich Gleich, Jawed Asrar
  • Patent number: 9546438
    Abstract: A carbon/carbon part and processes for making carbon/carbon parts are provided. The process involves forming steps, carbonization steps and densification steps. The forming steps may include needling fibrous layers to form fibers that extend in three directions. Pressure may be applied to a fibrous preform at an elevated temperature to increase the fiber volume ratio of the fibrous preform. The densification steps may include filling the voids or pores of the fibrous preform with a carbon matrix.
    Type: Grant
    Filed: April 23, 2015
    Date of Patent: January 17, 2017
    Assignee: Goodrich Corporation
    Inventor: Robert Fiala
  • Patent number: 9528279
    Abstract: An entangled net having a crumb dispersed therein may be used as a sound deadening material in a flooring system. The crumb may be adhered to said entangled net. The entangled net may include a first barrier layer affixed to an upper surface of said entangled net and/or a second barrier layer affixed to a lower surface of said entangled net. The crumb may be selected from the group consisting of: rubber; foam; natural elastic materials; synthetic elastic materials; fibers; and combinations thereof. The method of use and manufacture are also disclosed.
    Type: Grant
    Filed: September 21, 2015
    Date of Patent: December 27, 2016
    Inventor: Kenneth A. Roy
  • Patent number: 9435123
    Abstract: A method and an article of manufacture are disclosed for reinforcing various structures, such as pipes, piles, walls, tanks, silos, chimneys, and the like, constructed from various materials including steel, concrete, masonry, wood, plastics, and the like. Some of the various structures may be used to transport water, gas, oil, and the like. One or multiple layers of various material sheets, each sheet having substantially the same or different properties, may be impregnated with resin and wrapped around or attached to the surface of a structure to be reinforced or to the surface of a spacer shell surrounding the structure and subjected to heat to cure the resin and to bond the reinforcement sheets to the structure or the spacer shell. The multiple layers together constitute a heat-cured structure reinforcement wrap (HRW) to reinforce the structure against external and internal loads, such as weight, impact load, blast load, internal pressure, ballistic load, and the like.
    Type: Grant
    Filed: January 2, 2014
    Date of Patent: September 6, 2016
    Inventor: Mohammad R. Ehsani
  • Patent number: 9422733
    Abstract: A method and an article of manufacture are disclosed for reinforcing various structures, such as pipes, piles, walls, tanks, silos, chimneys, and the like, constructed from various materials including steel, concrete, masonry, wood, plastics, and the like. Some of the various structures may be used to transport water, gas, oil, and the like. One or multiple layers of various material sheets, each sheet having substantially the same or different properties, may be impregnated with resin and wrapped around or attached to the surface of a structure to be reinforced or to the surface of a spacer shell surrounding the structure and subjected to heat to cure the resin and to bond the reinforcement sheets to the structure or the spacer shell. The multiple layers together constitute a heat-cured structure reinforcement wrap (HRW) to reinforce the structure against external and internal loads, such as weight, impact load, blast load, internal pressure, ballistic load, and the like.
    Type: Grant
    Filed: January 8, 2014
    Date of Patent: August 23, 2016
    Inventor: Mohammad R. Ehsani
  • Patent number: 9422650
    Abstract: A medical balloon with a variable diameter that is reinforced with continuous fibers woven to form a fabric with a varying number of layers and fiber densities. Portions of the balloon having a relatively smaller diameter are reinforced with a fabric having a reduced fiber density and an increased number of layers to facilitate the placement of the layers. The fabric also includes a braiding pattern that facilitates the transition from a single layer fabric to a multiple layer fabric. Also described is a manufacturing method for the braiding and layering.
    Type: Grant
    Filed: December 30, 2013
    Date of Patent: August 23, 2016
    Assignee: C.R. BARD, INC.
    Inventor: Charles L. Simpson
  • Patent number: 9422718
    Abstract: A method and an article of manufacture are disclosed for reinforcing various structures, such as pipes, piles, walls, tanks, silos, chimneys, and the like, constructed from various materials including steel, concrete, masonry, wood, plastics, and the like. Some of the various structures may be used to transport water, gas, oil, and the like. Multiple layers of various material sheets, each sheet having substantially the same or different properties, may be impregnated with resin and wrapped around or attached to the surface of a structure to be reinforced or to the surface of a spacer shell surrounding the structure and subjected to heat to cure the resin and to bond the reinforcement sheets to the structure or the spacer shell. The multiple layers together constitute a heat-cured structure reinforcement wrap (HRW) to reinforce the structure against external and internal loads, such as weight, impact load, blast load, internal pressure, ballistic load, and the like.
    Type: Grant
    Filed: December 27, 2013
    Date of Patent: August 23, 2016
    Inventor: Mohammad R. Ehsani
  • Patent number: 9353816
    Abstract: Method of making a carbon-carbon composite brake disc or pad by: needling a plurality of layers of fibrous fabric segments to one another to form a brake disc or pad preform; carbonizing the fibrous preform to provide a carbon fiber brake disc or pad preform having a fiber volume fraction in the range 17% to 30% in the brake disc or pad preform; densifying the resulting carbonized needled fibrous fabric preform with pitch (isotropic or anisotropic) or with pitch and CVD/CVI; carbonizing the resulting pitch-infiltrated carbon fiber disk to carbonize the pitch therein; heat-treating the resulting pitch-densified carbon brake disc or pad; and subjecting the carbon brake disc or pad to a final cycle of CVD/CVI processing in order to produce a carbon-carbon composite brake disc or pad having a density of at least 1.70 g/cc and having a uniform through-thickness density.
    Type: Grant
    Filed: October 9, 2009
    Date of Patent: May 31, 2016
    Assignee: Honeywell International Inc.
    Inventors: Mark L. La Forest, Mark Criss James, Neil Murdie
  • Patent number: 9190045
    Abstract: Disclosed is a noise-absorbent fabric for a vehicle and a method for manufacturing the same. The noise-absorbent fabric for the vehicle includes a mono-layered nonwoven fabric and a binder. The mono-layered nonwoven fabric is formed of a super fiber, such as an aramid fiber, with a fineness of about 1 denier to about 15 deniers and a thickness of about 3 mm to about 20 mm. The binder is located in the same layer as the nonwoven fabric to maintain a three-dimensional shape of the nonwoven fabric.
    Type: Grant
    Filed: September 27, 2012
    Date of Patent: November 17, 2015
    Assignees: Hyundai Motor Company, Kia Motors Corporation
    Inventors: Keun Yong Kim, Won Jin Seo
  • Patent number: 9102499
    Abstract: A filament winding apparatus for winding a fiber bundle on the surface of a liner is configured so that the end position of a fiber layer of the dome section of the liner is easily corrected. A control section stores a series of operations for winding the fiber bundle on the liner as winding data including steps, controls a fundamental operation which winds the fiber bundle on the basis of the winding data, and also controls a correction operation which corrects the end position of the fiber layer on the basis of an actual value and a design value when forming a fiber layer by winding the fiber bundle on the dome section of the liner.
    Type: Grant
    Filed: September 22, 2011
    Date of Patent: August 11, 2015
    Assignees: MURATA MACHINERY, LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Motohiro Tanigawa, Ken Hatta
  • Patent number: 9085835
    Abstract: This Invention relates to a kind of microfiber artificial leather and its manufacturing methods, namely, adopting double-pile weaving process, taking highly-strengthened filament (or other filament) as ground warp and ground weft, using sea-island polyester microfiber or other microfiber as pile warp, adopting the V-shaped or W-shaped consolidation to weave into three-dimensional fabric, and then accepting padding of polyurethane resins, alkali treatment, sanding, dyeing and finishing. The artificial leather related in this Invention features delicate surface piles, high density, strong cortical feeling, good wear resistance, dimensional stability, good moisture permeability, good color fastness, and excellent mechanical properties, so it can be used as garment leather, shoe upper leather, car interior materials, furniture leather and so on.
    Type: Grant
    Filed: January 13, 2011
    Date of Patent: July 21, 2015
    Inventor: Weiren Tang
  • Patent number: 9078793
    Abstract: A method of making a sheet-form loop product can include placing a layer of staple fibers on a first side of a substrate, the layer of staple fibers including first staple fibers and second staple fibers that are intermingled with one another, where a diameter of the smallest circle capable of circumscribing one of the second staple fibers is greater than a diameter of the smallest circle capable of circumscribing one of the first staple fibers; needling substantially only the first fibers of the layer through the substrate by penetrating the substrate with needles that drag portions of the first fibers through the substrate during needling, leaving exposed loops of the first fibers extending from a second side of the substrate; and anchoring the loops of the first fibers by fusing the second fibers to each other on the first side of the substrate.
    Type: Grant
    Filed: June 18, 2012
    Date of Patent: July 14, 2015
    Assignee: Velcro Industries B.V.
    Inventor: James R. Barker
  • Publication number: 20150144253
    Abstract: Methods of making a fiber-containing prepregs may include drawing unsized fibers from a batch of molten glass. The method may also include applying a sizing composition to the unsized fibers to form a plurality of sized fibers, where the sizing composition includes a first polymerization agent for polymerizing caprolactam. The method may further include weaving the plurality of sized fibers into a fabric. Another step may include melting a reactive resin composition to form a melted reactive resin composition, where the reactive resin composition may include caprolactam. The melted reactive resin composition may be applied to the fabric. The method may further include heating the fabric and the melted reactive resin composition to a polymerization temperature, where the caprolactam polymerizes to form a fiber-resin amalgam including a polyamide. Another step may be to form the fiber-resin amalgam into the fiber-containing prepreg.
    Type: Application
    Filed: May 15, 2014
    Publication date: May 28, 2015
    Applicant: Johns Manville
    Inventors: Mingfu Zhang, Klaus Friedrich Gleich, Asheber Yohannes, Michael J. Block, Jawed Asrar
  • Publication number: 20150147536
    Abstract: A skin component for a vehicle for use as a roof module, an engine compartment hood or a trunk lid is disclosed. The skin component includes at least one supporting layer and a protective layer. The protective layer includes a fiber-reinforced band that is installed along at least one outer edge of the skin component.
    Type: Application
    Filed: November 21, 2014
    Publication date: May 28, 2015
    Inventors: Dirk Lungershausen, Tino Jacob
  • Publication number: 20150135589
    Abstract: Method of manufacturing a plant receptacle wherein the following steps are performed: a) a PLA thread is co-extruded with a flexible aliphatic polyester, said flexible aliphatic polyester comprising 10 wt % to 30 wt % bamboo material, such that the flexible aliphatic polyester covers the PLA thread, thereby creating a weldable biodegradable thread; b) using said weldable biodegradable thread in a woven or non-woven process, making a permeable sheet material; c) continuously forming said sheet material into a continuous receptacle, by bringing the side edges of said sheet material into contact and welding said side edges together; d) cutting said continuous receptacle in predetermined lengths thereby creating separate plant receptacles.
    Type: Application
    Filed: May 22, 2013
    Publication date: May 21, 2015
    Inventors: Merethe Ellegaard, Carsten Kulmbach
  • Publication number: 20150129115
    Abstract: Some embodiments relate to three-dimensional molds and methods of forming such molds. A mold can be prepared by combining three-dimensional molds together. Then, a composite material, such as carbon fiber wetted with epoxy or another reinforcement material, is inserted into column gaps and beam holes in the mold. A joint region can be formed by extending the composite material beyond corner combining elements to reach to another edge combining element, which may prevent the necessity of an additional bonding or joining part. A coating part can enclose the composite material in the mold. The mold can be placed into a vacuum bag for vacuuming processing and bonding of the gaps of the composite material (e.g., carbon fiber) with each other and gaps in the mold. A heat treatment can be performed in a furnace. The product can be extracted by melting the mold in which the product is shaped.
    Type: Application
    Filed: November 6, 2014
    Publication date: May 14, 2015
    Inventor: Metin BOLCE
  • Patent number: 9028631
    Abstract: Provided is an adhesive fabric paper that is used in color printers for personal computers, printing machines for indoor and outdoor advertisement, wide format printers, plotters, and so on to print colored images. In the invention, the rear side of the fabric is not subjected to gray coating and white coating, and the front side of the fabric is coated with a coating solution containing at least one fixation-strengthening agent selected from among titanium dioxide, silicon oil, silicon dioxide, polyoxyethylene sorbitan trioleate, and polyvinyl alcohol. The adhesive fabric paper shows the same functions as those of the rear side coating layer and can be manufactured by a simpler process at reduced costs.
    Type: Grant
    Filed: January 15, 2014
    Date of Patent: May 12, 2015
    Inventor: Sang Young Lee
  • Publication number: 20150127087
    Abstract: A stent may be inserted and placed in a lesion portion that is being stenosed or has been stenosed in a blood vessel or a lumen in the body to expand the lesion portion that is being stenosed or has been stenosed. Further, the stent and the artificial blood vessel layers are integrally formed with each other without floating between the stent and the artificial blood vessel layers. Accordingly, foods or other contents travelling through the pathway of a lumen in the body or blood in the vessel may be prevented from contacting the lesion portion, and the progress of the stenosis of the lesion portion may be prevented that may occur as the lesion portion grows toward the inside of the hollow cylindrical body of the stent.
    Type: Application
    Filed: November 3, 2014
    Publication date: May 7, 2015
    Inventor: Joon-sang KIM
  • Publication number: 20150114230
    Abstract: This invention is directed to a filter media for manufacturing pleated filters comprising a non-woven, needle punch felt including a blend of a first polyester fiber and a bi-component fiber wherein said bi-component fiber has a sheath and a core wherein said sheath has a melting point above 110° C. and said nonwoven felt has an efficiency of greater than 89% for particles size of 3 to 10 ?m as determined by testing method ASHRAE 52.2. The invention can include a top portion and a bottom portion manufactured from a web made from a carding process that is cross lapped, cut and overlapped so that said top portion and said bottom portion are entangled by a needle punching process to create a homogeneous arrangement prior to applying heat and pressure to stiffen the media for pleating.
    Type: Application
    Filed: October 29, 2013
    Publication date: April 30, 2015
    Applicant: Southern Felt Company, Inc.
    Inventors: Eric Winters, John Lewis, Brian Fields
  • Patent number: 9000330
    Abstract: The present invention relates to a connecting apparatus used for connecting underground pipes and to a composition for preparing a foamed sheet for the same. Specifically, the present invention relates to a sheet composition for pipe connection which comprises 1 to 10 parts by weight of a masterbatch including low-density polyethylene, high-density polyethylene, a maleic anhydride graft copolymer, a metallocene polyethylene elastomer, a foaming agent, and an additive, based on 100 parts by weight of a base resin including low-density polyethylene, high-density polyethylene, a maleic anhydride graft copolymer, and a metallocene polyethylene elastomer. When using the composition according to the present invention, a non-foamed sheet is produced during melt extrusion, and a foamed sheet is obtained at a high temperature by laminating the non-foamed sheet with a heater line and applying electricity thereto. Therefore, the sheet composition can be fused and filled into a pipe.
    Type: Grant
    Filed: November 17, 2010
    Date of Patent: April 7, 2015
    Inventor: Soo Young Joo
  • Publication number: 20150086168
    Abstract: A fiber optic cable includes a core and a binder film surrounding the core. The core includes a central strength member and core elements, such as buffer tubes containing optical fibers, where the core elements are stranded around the central strength member in a pattern of stranding including reversals in lay direction of the core elements. The binder film is in radial tension around the core such that the binder film opposes outwardly transverse deflection of the core elements.
    Type: Application
    Filed: December 20, 2013
    Publication date: March 26, 2015
    Applicant: Corning Cable Systems LLC
    Inventors: Bradley Jerome Blazer, Rodney Maurice Burns, Julian Latelle Greenwood, III, Keith Aaron Greer, Warren Welborn McAlpine, William James Miller
  • Publication number: 20150083659
    Abstract: A bicomponent fiber is disclosed, in addition to systems and processes for making the bicomponent fiber. The bicomponent fiber can include a glass core and a polytetrafluoroethylene (PTFE) sheath circumferentially enclosing the glass core, wherein the bicomponent fiber has a diameter between approximately five micrometers and approximately twenty micrometers.
    Type: Application
    Filed: September 25, 2013
    Publication date: March 26, 2015
    Applicant: BHA Altair, LLC
    Inventors: Vishal Bansal, Jeffery Michael Ladwig
  • Publication number: 20150079383
    Abstract: Novel structural materials composed of industrial hemp fiber with recycled high density polyethylene (HDPE) as well as methods for the production of the same are disclosed. The material's mechanical strength outperforms that of conventional lumber and could compete with glass fiber reinforced composites, particularly in tensile strength. In addition, this material offers many other significant advantages including insect free, high moisture resistance, no harmful chemical treatments, and no rapid corrosion in water environments.
    Type: Application
    Filed: May 16, 2014
    Publication date: March 19, 2015
    Applicant: THE UNIVERSITY OF NORTH CAROLINA AT CHARLOTTE
    Inventors: Na Lu, Ralph Robert Johnson