Running Length Web Patents (Class 156/164)
  • Patent number: 6899780
    Abstract: This invention pertains to processing continuous webs such as paper, film, composites, and the like, in dynamic continuous processing operations. More particularly, it relates to transferring discrete parts to a continuous web, whether paper, film, composite, or the like. Specifically, the invention relates to methods and apparatus for taking discrete parts from a source in a taking zone, optionally taking the discrete parts as components of a continuous web, onto a transport head on a transfer assembly, severing the discrete parts from the continuous web if received as part of a continuous web, rotating the transfer assembly about a first axis and correspondingly rotating the transport head about a second axis radial to the first axis, to thereby present the discrete parts to a receiver in a transfer zone, and transferring the discrete parts to the receiver in the transfer zone.
    Type: Grant
    Filed: November 15, 2001
    Date of Patent: May 31, 2005
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Gregory John Rajala, Paul Martin Niemi, Daniel James Oshefsky
  • Patent number: 6884310
    Abstract: The present invention provides a method of achieving selectively elasticized zones on nonwoven web substrates, such as may be suitable for the waistbands of disposable absorbent pant garments, cuffs on sleeves of medical garments, or the like. A web, or webs, of nonwoven material which make up the substrate for the elasticized area are provided to be inherently extendable in the transverse, or lateral, direction of the material web at the time the elastic material is affixed to the substrate. If the elastic material is affixed in an untensioned state, a flat waistband without gathering of the substrate may be had for a very efficient seal against the skin of the wearer. If the elastic material is affixed to the substrate in a tensioned state, a waist band with gathering of the substrate may be had to allow for two-stage expansion via the gathers and the expansion of the substrate.
    Type: Grant
    Filed: December 19, 2001
    Date of Patent: April 26, 2005
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Thomas Harold Roessler, Michael Tod Morman, Paul Theodore Van Gompel
  • Patent number: 6875296
    Abstract: Strand coating methods having an applicator head pivotally mounted adjacent a substrate, a coating material dispenser mounted on the applicator head, a strand guide mounted on the applicator head, wherein the strand guide and the coating material dispenser are adjustably positionable in unison relative to the substrate by pivoting the applicator head to vary the spacing of the strands relative to the substrate.
    Type: Grant
    Filed: May 16, 2002
    Date of Patent: April 5, 2005
    Assignee: Illinois Tool Works Inc.
    Inventors: Edward W. Bolyard, Jr., Daniel D. Bourget, Mairi C. MacLean
  • Patent number: 6869494
    Abstract: The present invention provides a method of achieving low tension, highly conformable elasticized areas in a nonwoven web construction such as may be suitable for the waistbands or leg openings of disposable absorbent pant garments, cuffs on sleeves of medical garments, or the like. A web, or webs, of nonwoven material which make up the substrate for the elasticized area are provided to be very light weight and flexible and provide the minimal amount of substrate to which an elastomeric liquid barrier material is affixed. The absorbent, or liquid retention, section of an absorbent garment article made according to the present invention will have its own barrier layer facing the backsheet, in order that the backsheet may be composed of a light and conformable material.
    Type: Grant
    Filed: December 19, 2001
    Date of Patent: March 22, 2005
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Thomas Harold Roessler, Michael Tod Morman
  • Patent number: 6846374
    Abstract: A process for making a prefastened and refastenable pant includes providing a plurality of discrete articles having side panels and waist regions including an activatable retractive material. The side panels can be folded parallel to a longitudinal centerline to overlap at least portions of first and second fastening components. The fastening components are then engaged to form a prefastened and refastenable pant. The retractive material can be activated subsequent to engagement of the fastening components, or subsequent to obtaining position control of the side panels, to provide the pant with a waistband-to-hip circumference ratio of about 95 percent or less. The prefastened and refastenable pant and apparatus for its manufacture are also disclosed.
    Type: Grant
    Filed: April 5, 2001
    Date of Patent: January 25, 2005
    Assignee: Kimberly-Clark Worldwide
    Inventors: Robert Lee Popp, Joseph Daniel Coenen, David Arthur Kuen, Christopher Peter Olson, Shawn Ahmed Quereshi
  • Patent number: 6843872
    Abstract: An elastic laminate of a necked, or otherwise inherently stretchable, and perforated nonwoven web layer and an unperforated elastic film layer and methods of making the laminate are disclosed. An elastic laminate according to the present invention may utilize both the stretch gained from the necking, as well as providing increased ability of the necked nonwoven to stretch due to the perforations, cumulatively resulting in high stretch of the elastic laminate in one or more directions.
    Type: Grant
    Filed: December 28, 2001
    Date of Patent: January 18, 2005
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventor: Michael Tod Morman
  • Patent number: 6827804
    Abstract: A process for making a pants-type diaper without generation of waste material. The pants-type diaper is composed of a body fluid absorbent pad member curved in a U-shape, a front waist member and a rear waist member extending around front and rear waist-halves, respectively. The front and rear waist members are obtained by feeding first and second elastic members in parallel to each other in a machine direction so as to describe substantially sinusoidal curves, respectively, securing these elastic members to one surface of a web fed in the machine direction and then transversely bisecting the web between the first and second elastic members. The first and second elastic members are symmetric to each other about a center line bisecting the web but phase-shifted with respect to each other in the machine direction by half a cycle of the substantially sinusoidal curve.
    Type: Grant
    Filed: March 11, 2002
    Date of Patent: December 7, 2004
    Assignee: Uni-Charm Corporation
    Inventors: Toshifumi Otsubo, Hiroki Yamamoto
  • Patent number: 6811638
    Abstract: The present invention provides a process for heat treatment of non-woven composite elastic material including a non-woven elastic layer; a non-woven gatherable layer. The process includes stretching the material, heating the material and cooling the material. The material has a softer more cloth-like feel.
    Type: Grant
    Filed: December 28, 2001
    Date of Patent: November 2, 2004
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Kenneth B. Close, David J. Baer, Charles A. Smith, Stephen Primm, Walter A. Mattingly, Scott R. Lange
  • Publication number: 20040182499
    Abstract: Stretchable film laminates including a layer of elastomeric openwork, such as a plurality of elastic strands or an elastomeric mesh structure. The stretchable film laminates may include a film layer bonded to the layer of elastomeric openwork, with the film layer having cross-directional stretch and the laminate having a multi-phase stretchability profile. The stretchable film laminates may be made by extruding a film from a die, stretching the film, forming and stretching a layer of elastomeric openwork, conveying the stretched elastomeric openwork onto the film while the film is stretched, and passing the film and the elastomeric openwork through a nip. The invention also includes a machine capable of producing machine-direction, cross-direction, and biaxial stretch materials. The machine includes at least one extruder, at least one filament die and at least one film die both attached to the extruder(s), and at least one nip downstream of the extruder(s).
    Type: Application
    Filed: December 17, 2003
    Publication date: September 23, 2004
    Inventors: Leslie Warren Collier, Susan Elaine Shawver, Bryon Paul Day, Raymond Jeffrey May, James Russell Fitts, Michael Tod Morman, Monica Varriale, Matthew Boyd Lake, David Michael Matela, Gregory Todd Sudduth, Randall James Palmer, Charles John Morell, Prasad Shrikrishna Potnis, Rasha Wafik Zaki Farag, Cristian M. Neculescu, Peiguang Zhou
  • Publication number: 20040167493
    Abstract: An arrangement for applying elastic elements (1a, 1b, 1c) to a continuous material web (7) includes a first roll device (4, 5; 4, 5′) for advancing the elastic elements (1a, 1b, 1c) in series and at a first predetermined speed (v1) and a second roll device (6; 11, 12) for advancing the material web (7) at a second predetermined speed (v2). The second speed (v2) exceeds the first speed (v1) and the arrangement includes an abutment surface (6; 10a) arranged at a distance (d) from the first roll device (4, 5; 4, 5′) which is less than the combined thickness of the elastic elements (1a, 1b, 1c) and the material web (7), an elongation of the elastic elements (1a, 1b, 1c) in their longitudinal direction being realized as they pass between the first roll device (4, 5; 4, 5′) and the said abutment surface (6; 10a).
    Type: Application
    Filed: February 17, 2004
    Publication date: August 26, 2004
    Applicant: SCA Hygiene Products AB
    Inventors: Christian Jarpenberg, Kenneth Henriksson, Anders Norder
  • Patent number: 6763749
    Abstract: A web speed metering device to which a moving web is fed at a constant web infeed speed and from which the web periodically exits at a different speed that is correlated with the timing of a downstream operation performed on the moving web. The metering device is a rotatable member that is non-axisymmetric and that has a cross-sectional shape having a centroid that is offset from the axis of rotation of the rotatable member to change the web output speed as the web exits from the metering device. The metering device allows a web to be fed to a downstream cutting device and enables the web output speed to be regulated so that the web as it leaves the metering device can be cut transversely by a non-instantaneous cut that takes place over a predetermined machine-direction distance, such as a chevron-shaped cut.
    Type: Grant
    Filed: January 15, 2002
    Date of Patent: July 20, 2004
    Assignee: The Procter & Gamble Company
    Inventors: John F. Droste, Joseph A. Eckstein
  • Publication number: 20040123939
    Abstract: The present invention is directed to a method of manufacturing a single-use, disposable absorbent laminate containing one or more layers of hydrophilic meltspun material bonded to a breathable film. The meltspun fabric layer may include at least one spunbonded fabric, meltblown fabric or other nonwoven fabric that is made hydrophilic prior to bonding to the film. The filaments or microfibers of the spunbonded or meltblown fabrics may contain a hydrophilic additive in or on the filaments or microfibers. The film of the surgical drape remains breathable while enabling the laminate to resist penetration by liquids and viruses.
    Type: Application
    Filed: December 12, 2001
    Publication date: July 1, 2004
    Applicant: Kimberly-Clark Worldwide, Inc.
    Inventors: Henry L. Griesbach, Rasha Wafik Guirguis, Casey L. Dusenbery
  • Publication number: 20040121687
    Abstract: An extensible laminate having improved set and hysteresis is disclosed. The extensible laminate includes an extensible nonwoven web laminated to an elastomeric sheet that have been mechanically stretched in the cross direction after lamination. A method for making the extensible laminate includes laminating an extensible nonwoven web to an elastomeric sheet to form a laminate and mechanically stretching the laminate in a cross direction by at least about 50 percent.
    Type: Application
    Filed: December 20, 2002
    Publication date: June 24, 2004
    Inventors: Michael Tod Morman, Sjon-Paul Lee Conyer, Gregory Todd Sudduth, Randall James Palmer, David Michael Matela, Prasad Shrikrishna Potnis
  • Publication number: 20040118505
    Abstract: An elastically stretchable disposable wearing article has a front waist region, a rear waist region and a crotch region. This wearing article is formed with a first elastic zone, a second elastic zone and third elastic zones respectively exhibiting stretch stress adjusted to be decreased in this order. An elastically stretchable web is continuously fed in a machine direction, formed with pairs of slits in desired patterns so that two slits constituting each of the pairs may be symmetrically laid about a transversely middle zone of the web and then folded in a cross direction orthogonal to the machine direction so that the web may be alternately overlapped on itself about the transversely middle zone to form the wearing article.
    Type: Application
    Filed: December 12, 2003
    Publication date: June 24, 2004
    Inventors: Taiji Shimakawa, Yoshitaka Mishima, Tomoko Sugito, Kaiyo Nakajima
  • Publication number: 20040102754
    Abstract: A material is provided that is particularly suited for use in absorbent articles. The material has a base layer of a generally non-elastic material and at least two strips or regions of elastomeric material attached to the base layer material with a space therebetween such that a center region of the base layer material is bordered on at least two sides by composite regions of the elastomeric materials and the base layer material. The center region of base layer material remains generally non-extensible and the composite regions are stretchable in at least a first direction as a result of tensioning and necking-in the base layer material prior to attaching the elastomeric materials. The invention includes methods for making the material, as well as absorbent articles incorporating the materials.
    Type: Application
    Filed: November 21, 2002
    Publication date: May 27, 2004
    Applicant: KIMBERLY-CLARK WORLDWIDE, INC.
    Inventors: Michael T. Morman, Patricia H. Calhoun, James M. Carr
  • Patent number: 6733610
    Abstract: Disclosed is an absorbent article having a liquid permeable surface layer, a backing sheet, and an absorbent layer interposed between the surface layer and the backing sheet. The surface layer includes a liquid permeable base and a layer of continuous filaments extending substantially in one direction and disposed on the surface of the base. The continuous filament layer is fixed to the base at a plurality of fixing portions which are spaced apart in the filament extending direction by a given pitch, to thereby form loop portions of the continuous filaments between adjacent fixing portions. The loop portions are raised toward the surface side.
    Type: Grant
    Filed: August 24, 2001
    Date of Patent: May 11, 2004
    Assignee: Uni-Charm Corporation
    Inventors: Satoshi Mizutani, Wataru Yoshimasa, Megumi Tokumoto
  • Patent number: 6732778
    Abstract: A method for manufacturing an absorbent article comprising the steps of continuously feeding out a long, extensible, continuous member (5) from a predetermined position, cutting the continuous member (5) into lengths (P1) each equivalent to a length of one sheet of the absorbent article at a predetermined position, and fixedly arranging the cut continuous member at a predetermined position of the absorbent article, wherein a predetermined pattern is preliminarily printed on the continuous member (5) at a printing pitch shorter than the cutting length (P1) of the continuous member, and the speed for feeding out is controlled such that the predetermined pattern is located at a predetermined part of the cut continuous member, thereby obtaining the absorbent article in which the predetermined pattern is arranged at a predetermined position.
    Type: Grant
    Filed: July 23, 2001
    Date of Patent: May 11, 2004
    Assignee: Kao Corporation
    Inventors: Yoshinobu Machida, Makoto Kokubo
  • Patent number: 6712922
    Abstract: Methods and apparatus for assembly of extensible composite webs and web sausages, and personal care articles manufactured from such webs. The invention comprises fabricating a resiliently extensible web by bringing together and securing to each other as discrete elements, intervening web substrate elements between resiliently stretchable elastic elements. Securement between elastic elements and web substrate elements is defined by alternating zones of securement and non-securement along a length of the web substrate. The invention comprises deactivating elastic elements in the non-securement zones thereby to retract elastic strands in the non-securement zones without retracting the corresponding web or webs in such non-securement zones, and correspondingly, to distinguish the securement zones as relatively more resiliently stretchable and the non-securement zones as relatively less resiliently stretchable.
    Type: Grant
    Filed: April 13, 2001
    Date of Patent: March 30, 2004
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Jesse Paul Sorenson, Donald Joseph Sanders, Paul William Christoffel
  • Patent number: 6712921
    Abstract: A process for making an elastically stretchable composite sheet that includes an elastically stretchable web and inelastically stretchable web that are bonded together at a plurality of bonding spots. This stock web is stretched in a Y-direction and succeedingly contracted to obtain a composite sheet. The bonding spots are arranged so that each pair of the bonding spots lying adjacent to each other in a Y-direction at least partially overlap each other as one of these adjacent bonding spots is translated in the Y-direction.
    Type: Grant
    Filed: March 29, 2001
    Date of Patent: March 30, 2004
    Assignee: Uni-Charm Corporation
    Inventors: Satoshi Mitsuno, Hideyuki Ishikawa
  • Publication number: 20040053040
    Abstract: Disclosed is a decorative laminate structure having at least two sheets of polycarbonate and at least one decorative image layer there-between two sheets of polycarbonate, and a method of making the decorative laminate structure. Through heat and pressure the sheet layers and the decorative image layer are bonded together resulting in a decorative laminate structure of this invention. This product is intended for use primarily to produce decorative articles which include counter tops, table tops, cabinet doors, game boards, toys, panels for shower stalls, hot tubs, markerboards, indoor and outdoor signs, seamless vanity tops including sink, soap dish, back splash, flooring and others.
    Type: Application
    Filed: June 18, 2003
    Publication date: March 18, 2004
    Inventors: Raymond Lynn Goodson, Boyd Talley Goodson
  • Publication number: 20030230378
    Abstract: Starting from an elastic material web and an absorbent product web, the method includes removing a first material piece from the elastic material web to provide a second material piece with an aperture and applying the first piece to a first portion of the absorbent product web. The second piece is supplied to a second application station and a section of the second piece is stretched and applied to a second portion of the absorbent product web. In this way an absorbent product with elastic waist portions is manufactured efficiently and with a minimum of waste.
    Type: Application
    Filed: April 1, 2003
    Publication date: December 18, 2003
    Applicant: SCA Hygiene Products AB
    Inventors: Ken Olsson, Marie Johansson, Helena Corneliusson, Robert Kling
  • Patent number: 6656312
    Abstract: The present invention relates to an apparatus for applying discrete portions (10) of a web material onto a receiving web (7) comprising: a primary axis of rotation and an attachment zone to an average radial distance, R1, from the primary axis of rotation; transfer elements (6) rotatable about the axis, the transfer elements receiving a second web (2) at a radial distance, R2, from the primary axis wherein the radial distance R1, is greater than the radial distance R2; a means for displacing the transfer elements (6) so that the second web (2) is moved immediately adjacent to the attachment zone; and an attachment surface (10) rotatable about the primary axis and through the attachment zone, for transporting the receiving web (7) about the primary axis, whereby discrete portions (10) of the second web (2) are attached to the receiving web (7) in the attachment zone, forming a composite web comprising the receiving web (7) and discrete portions (10) of the second web (2).
    Type: Grant
    Filed: July 11, 2001
    Date of Patent: December 2, 2003
    Assignee: The Procter & Gamble Company
    Inventors: Christoph Johann Schmitz, Uwe Schneider
  • Patent number: 6656302
    Abstract: To provide an epoxy resin composition suitable as a matrix resin for fiber reinforcement, and a yarn prepreg suitable in unwindability, excellent in higher processability due to drapability, high in the tensile strength of the epoxy resin composition after curing, and high in efficiency of the strength of reinforcing fibers. A yarn prepreg, satisfying the following formulae (1) to (3): 50≦Wf≦80  (1) 20,000≦F≦100,000  (2) F/8,000≦d≦F/2,400  (3) where Wf is the content by weight of the fiber bundle (%), F is the number of filaments in the fiber bundle and d is the width of the prepreg (mm).
    Type: Grant
    Filed: January 11, 2001
    Date of Patent: December 2, 2003
    Assignee: Toray Industries, Inc.
    Inventors: Hajime Kishi, Masazumi Tokunoh, Tetsuyuki Kyono, Fumiaki Noma, Toyokazu Minakuchi, Shoji Yamane
  • Patent number: 6652686
    Abstract: A process and apparatus for registering a plurality of discrete components to a continuously moving first layer of material produces a disposable absorbent garment with improved alignment of the components on the first layer of material. The first layer has a plurality of reference marks positioned thereon. Various devices are used to compare distances between the reference marks to distances between corresponding components and synchronize a feed rate of the components to a feed rate of the first layer. After adhering the components to the first layer, the positions of the components relative to the reference marks are once again checked and, if necessary, the setpoint for the feed rate of the components is adjusted.
    Type: Grant
    Filed: January 21, 2000
    Date of Patent: November 25, 2003
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Joseph Daniel Coenen, Robert Griffiths Brandon, Louis Maurice Chapdelaine, Scott Lee Kastman, Robert Lee Popp, Devertt DeWayne Woolwine
  • Patent number: 6649001
    Abstract: A method of producing basic starting material for the manufacture of fastener tabs comprises the steps of: stretching a first sheet of elastic material in a first direction; applying a second and a third sheet of material onto respective opposite sides of the first sheet; fastening the three material sheets together in at least two mutually separated zones that extend parallel with each other in one direction perpendicular to the first direction; dividing the first sheet in each region between two zones along a line that lies between the zones, whereby the first sheet in each region between the zones contracts to a non-stretched state, and thereafter fastening the sheets together in each region between the zones.
    Type: Grant
    Filed: March 21, 2001
    Date of Patent: November 18, 2003
    Assignee: SCA Hygiene Products AB
    Inventors: Anna Heden, Robert Kling, Urban Nilsson, Jose-Maria Mansisidor
  • Patent number: 6641692
    Abstract: The invention relates to methods of fabricating an absorbent article. In one method of the invention, combination containment flaps and leg cuffs are formed on a common substrate. A plurality of elastomeric elements are included in the combination article to assist in forming containment flaps. Discrete leg cuff pieces are applied to the substrate at longitudinally spaced locations. In some embodiments, a cutting device slits the substrate substantially along a center line extending the length of the substrate, forming two continuous substrate portions. A glue gun applies adhesive to the substrate portion. The substrate portions are folded lengthwise, using the adhesive to form integral containment flaps and leg cuffs in a composite substrate. The composite substrate is secured to an absorbent article web sausage in forming absorbent articles. In another embodiment, the substrate is a first substrate which supports elastomeric elements used in forming leg cuffs and containment flaps.
    Type: Grant
    Filed: February 11, 2002
    Date of Patent: November 4, 2003
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Gary Mack Reynolds, Robert Eugene Vogt
  • Publication number: 20030198775
    Abstract: A composite structural material suitable, for example, as a replacement for wooden boards, is disclosed. It comprises a dimensionally stable core material ensheathed in a dimensionally stable, laminar covering that is adherent to the core material. The laminar covering is comprised of at least one layer of parallel cords bonded to at least one layer of a rigidified web material selected from the group consisting of paper and cloth. Suitable core materials include polyurethane foam, optionally filled with granulated rubber and/or expandable polymer beads. The parallel cords preferably are supplied in the form of a strip of polyester cloth, as the warp cords thereof. The web material preferably is kraft paper that is rigidified with an epoxy resin.
    Type: Application
    Filed: April 19, 2002
    Publication date: October 23, 2003
    Inventors: Arthur J. Roth, Patrick H. Winters, Michael H. Clement
  • Patent number: 6635134
    Abstract: Multi-ply tissue product is bonded by an adhesive spray whose position is controlled so that the web path distance between the spray application and the location where the webs are forced together permits sprayed adhesive to partially but not completely set during travel over that web path distance at operating web speeds. Typically, the web path distance between the nozzle and the location is more than 140 inches. The webs are positioned one in back of the other and each is unwound onto its own carrier roll, with the spray positioned between the carrier rolls.
    Type: Grant
    Filed: August 29, 2000
    Date of Patent: October 21, 2003
    Assignee: Eastern Pulp & Paper Corp.
    Inventors: Ralph B. Lichtenberg, Joseph H. Torras, Sr., Eric C. Taylor, Michael Brown
  • Publication number: 20030183325
    Abstract: A method of applying leg elastics to absorbent garments involves optimizing the spacing between multiple elastic members. The elastic members are bonded to a substrate with variable spacing along the length of the leg opening. More particularly, narrower spacing is provided in the crotch area, thereby providing higher gasketing pressure, while wider spacing is provided in areas outside the crotch area for lower gasketing pressure and greater comfort. Alternatively, narrower spacing can be applied to the back portion of the leg, with medium spacing in the crotch area and wider spacing in the front portion or the leg, or conversely, wider spacing in the back portion with medium spacing in the crotch area and narrower spacing in the front portion, depending on the wearer's needs. The resulting garments have optimized comfort, fit and containment about the leg openings.
    Type: Application
    Filed: March 26, 2003
    Publication date: October 2, 2003
    Inventors: Robert Lee Popp, Joseph D. Coenen, Toan Thanh Le Minh
  • Publication number: 20030173015
    Abstract: A method is disclosed for the production of an air-permeable laminate film with a textile surface and elastic and non-elastic regions. At least one film strip that is elastic in the crosswise direction is introduced, as an elastic insert, between two material webs of fiber non-woven fabric having a web width greater than the width of the film strip. The segments of the material webs made of fiber non-woven fabric that are in direct contact next to the insert are connected, forming a non-elastic region of the laminate film. Subsequently, the laminate passes through an ultrasound bonding station, in which the elastic insert is melted by means of point-shaped bonds, while maintaining the substance of the fiber non-woven fabric, thereby connecting the elastic insert with the fiber non-woven fabric cover layers at discrete points and forming air-permeable structures.
    Type: Application
    Filed: February 13, 2003
    Publication date: September 18, 2003
    Inventors: Markus Hamulski, Marcus Schonbeck, Georg Baldauf
  • Patent number: 6620276
    Abstract: The object of the invention is achieved by an apparatus (10) comprising a plurality of means for forming web loops (101), each means for forming web loops being positioned between adjacent web support plates (20), wherein each of the web support surfaces lies in an arc, the arcs lying around the circumference of a circular path, and wherein the web support surfaces and means for forming web loops (101) are rotatably mounted about the axis of the circular path. In a prefered embodiment of the invention, the means for forming web loops (101) is provided by rotatably driving the web support plates (20) around the circular path with a circumferential velocity, wherein the circumferential velocity is varied between a minimum circumferential velocity and a maximum circumferential velocity so that the distance between adjacent web support plates (20) varies between a minimum distance and a maximum distance.
    Type: Grant
    Filed: February 13, 2001
    Date of Patent: September 16, 2003
    Assignee: The Procter & Gamble Company
    Inventors: Lothar Kuntze, Christoph Johann Schmitz
  • Patent number: 6616796
    Abstract: A method of producing a metal laminate for a circuit board includes a first step of press-bonding a thermotropic liquid crystal polymer film 1 having a segment orientation ratio SOR within a range not smaller than 0.90 and smaller than 1.15 along the longitudinal direction of the film, to a metal sheet 3 between hot rolls while the thermotropic liquid crystal polymer film 1 is in a tense or non-tense state; and a second step of heating the laminate obtained in the first step to a temperature not lower than the melting point of the thermotropic liquid crystal polymer film.
    Type: Grant
    Filed: March 27, 2000
    Date of Patent: September 9, 2003
    Assignee: Kuraray Co., Ltd.
    Inventors: Minoru Onodera, Tadao Yoshikawa, Takeichi Tsudaka, Toshiaki Sato
  • Patent number: 6605170
    Abstract: Curled decorative grasses and methods for producing same are disclosed wherein the curled decorative grasses have improved bulk and simulate Spanish moss in color and appearance.
    Type: Grant
    Filed: June 25, 2002
    Date of Patent: August 12, 2003
    Assignee: Southpac Trust International, Inc.
    Inventor: Donald E. Weder
  • Patent number: 6585840
    Abstract: A process and apparatus for making a three-dimensional garment. The process is carried out by loading an insert onto an expandable/retractable process loop fixture. A waist elastic member can be bonded to a waist area of the insert. A garment shell can be applied over the insert and the waist elastic member. A waist area of the garment shell can be attached to the waist elastic member and to the waist area of the insert.
    Type: Grant
    Filed: December 28, 2000
    Date of Patent: July 1, 2003
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Gerald L. Rabe, Joseph R. Alberts, Joseph Daniel Coenen, Edward A. Drezdzon, II, Thomas David Ehlert, Donald Merlin Fries, Richard M. Konetzke, James Frederick Roth, Robert Eugene Vogt
  • Patent number: 6585841
    Abstract: A method of applying leg elastics to absorbent garments involves optimizing the spacing between multiple elastic members. The elastic members are bonded to a substrate with variable spacing along the length of the leg opening. More particularly, narrower spacing is provided in the crotch area, thereby providing higher gasketing pressure, while wider spacing is provided in areas outside the crotch area for lower gasketing pressure and greater comfort. Alternatively, narrower spacing can be applied to the back portion of the leg, with medium spacing in the crotch area and wider spacing in the front portion or the leg, or conversely, wider spacing in the back portion with medium spacing in the crotch area and narrower spacing in the front portion, depending on the wearer's needs. The resulting garments have optimized comfort, fit and containment about the leg openings.
    Type: Grant
    Filed: August 15, 2000
    Date of Patent: July 1, 2003
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Robert Lee Popp, Joseph D. Coenen, Toan Thanh Le Minh
  • Publication number: 20030114817
    Abstract: The present invention provides a method of achieving low tension, highly conformable elasticized areas in a nonwoven web construction such as may be suitable for the waistbands or leg openings of disposable absorbent pant garments, cuffs on sleeves of medical garments, or the like. A web, or webs, of nonwoven material which make up the substrate for the elasticized area are provided to be very light weight and flexible and provide the minimal amount of substrate to which an elastomeric liquid barrier material is affixed. The absorbent, or liquid retention, section of an absorbent garment article made according to the present invention will have its own barrier layer facing the backsheet, in order that the backsheet may be composed of a light and conformable material.
    Type: Application
    Filed: December 19, 2001
    Publication date: June 19, 2003
    Inventors: Thomas Harold Roessler, Michael Tod Morman
  • Patent number: 6547915
    Abstract: A method of producing a creep resistant composite elastic material wherein an elastic fibrous web is bonded to at least one gatherable layer to form a composite elastic material is provided. By passing the composite elastic material into a nip formed between an anvil calender roller and a point un-bonded calender roller, wherein the point un-bonded calender roller has recessed areas in the surface of said roller, a material which is creep resistant, dimensionally stable, and has inherent latency, is formed.
    Type: Grant
    Filed: February 8, 2002
    Date of Patent: April 15, 2003
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Jack Draper Taylor, James Russell Fitts, Jr., Cedric Arnett Dunkerly, II, Oomman Painumoottil Thomas, Jennifer Leigh Singletary
  • Publication number: 20030068489
    Abstract: An elastically stretchable composite sheet includes an elastic layer and an inelastic layer formed with stretchable fibers having a relatively small diameter and bonded to at least one surface of the elastic layer. In the inelastic layer bonded to the elastic layer is formed with thermoplastic synthetic fiber, at least 80% by weight of stretchable fibers includes thermoplastic synthetic fiber containing lubricant of 0.1˜5.0% by weight.
    Type: Application
    Filed: November 12, 2002
    Publication date: April 10, 2003
    Inventor: Hiroyuki Ohata
  • Publication number: 20030066593
    Abstract: A method of securing an elastic band having an elastic and a meltable material film to an article includes the steps of extending the article on a workbench, positioning the elastic band on the article, activating the meltable material layer, pressing the elastic band on the article, and cutting the article along with an edge of the elastic band. The method preferably further includes the step of heat-pressing the secured elastic band. An apparatus for performing the method includes an axis, a roller mounted on the axis, a cutter having a blade, and a pipe supplying a hot air toward an area of the article on which the elastic band is positioned. The roller and the cutter are freely rotational with respect to the axis. When the article is in contact with the roller, a movement of the appratus or the article makes the roller and the cutter rotate. With this configuration, it is possible to more efficiently secure the elastic band to the article, and the cutting and the securing are performed simultaneously.
    Type: Application
    Filed: September 17, 2002
    Publication date: April 10, 2003
    Inventor: Alberto Kopelowicz
  • Publication number: 20030041952
    Abstract: Thermoplastic film, microporous film, and laminates thereof, are made at high speeds on the order of about 500 fpm to about 1200 fpm. Bond strengths of film and nonwoven laminates are effectively controlled by air cooling devices which cause the air to flow substantially parallel to the extruded web during drawdown and provide a plurality of cooling air vortices to effectively cool the web. Film gauge control is also achieved by the method.
    Type: Application
    Filed: October 17, 2002
    Publication date: March 6, 2003
    Applicant: Clopay Plastic Products Company, Inc.
    Inventors: Robert M. Mortellite, Thomas G. Mushaben, Pai-Chuan Wu
  • Publication number: 20030045196
    Abstract: A composite nonwoven fabric includes a stretched unidirectionally aligned nonwoven fabric in which filaments composed of a thermoplastic resin are unidirectionally aligned and stretched and a dry nonwoven fabric that is provided on one side of the stretched unidirectionally aligned nonwoven fabric and that includes thermal-bonding fibers as a chief component. The filaments of the stretched unidirectionally aligned nonwoven fabric and the dry nonwoven fabric are intertwined by a needlepunch process, following which the two fabrics are unified by a thermal calendering process to produce the composite nonwoven fabric.
    Type: Application
    Filed: August 26, 2002
    Publication date: March 6, 2003
    Inventor: Hideo Kumehara
  • Patent number: 6527893
    Abstract: An absorbent article having both outwardly extending and upwardly extending side cuffs is disclosed. The article has a perimeter defined at least in part by a pair of oppositely disposed ends and oppositely disposed sides that extend substantially between the ends. A pair of side flanges extends from a proximal portion adjacent an absorbent structure to a distal portion proximate one of the article sides. Each side flange has a base element, an outer zone disposed adjacent the perimeter and an inner zone disposed between the outer zone and the absorbent structure. There is an elastically extensible element having a width sufficient to span at least the inner zone and a portion of the outer zone, a thickness, and a length. Each elastically extensible element is laminated to the cover material to form a cuff laminate. Each cuff laminate is attached to the base element of the side flange in the outer zone, but each is unattached to the base layer in the inner zone.
    Type: Grant
    Filed: August 8, 2000
    Date of Patent: March 4, 2003
    Assignee: McNeil-PPC, Inc.
    Inventors: Sylvie Boisse, Thomas J. Helmstetter
  • Publication number: 20030010423
    Abstract: The apparatus for manufacturing wearing articles includes: a pair of nip rolls for nipping a first web and a first elastic member; a first moving section movable in a direction crossing the first web; and a first guide head provided on the first moving section for feeding the first elastic member at a position upstream of a position at which the first web is nipped, wherein the radius of at least one of the pair of nip rolls is about 15 mm to about 35 mm, and a distance D between a plane including axes of the pair of nip rolls and a point at which the first guide head releases the first elastic member is about 30 mm or less.
    Type: Application
    Filed: March 12, 2002
    Publication date: January 16, 2003
    Inventors: Masaki Nakakado, Hitoshi Satoh, Kikuo Yomeoka
  • Patent number: 6494872
    Abstract: The present invention is directed to provide a diaper having a pocket structure which includes a breakage-resistant hydrophobic topsheet and an apertured portion of proper size which is surrounded by a strengthened inner periphery and provides an improved leakage protection effect. The present invention is further directed to a method of manufacturing such diaper which enables economical and simplified process operation. A diaper is,provided wherein an absorbent body is interposed between a liquid impermeable backsheet and an apertured hydrophobic topsheet to form side, front and rear end portions of the diaper. The hydrophobic topsheet includes two separate sheets each having alternating concave portion and convex portions defined by a wavy side edge. The two sheets are arranged to face to each,other so that the convex portions thereof partially overlay each other at front and rear end portions of the diaper to form pocket portions.
    Type: Grant
    Filed: January 3, 1996
    Date of Patent: December 17, 2002
    Assignee: Paragon Trade Brands, Inc.
    Inventors: Migaku Suzuki, Hiroaki Fukui
  • Patent number: 6491776
    Abstract: The present invention provides a method of making a laminated, gathered, elastic web. The method includes the steps of feeding a first substrate in a machine direction, feeding a second substrate aligned with the first substrate in the machine direction, and feeding an array of elastomeric strand material between the first and second substrates in such a manner that the elastomeric strand material is stretched in the machine direction and aligned with the first and second substrates. A hot melt pressure sensitive adhesive, such as a styrene-isoprene-styrene based adhesive, is applied to one substrate, and a curable adhesive, such as a polyurethane based adhesive, is applied to the other substrate. Thereafter, the two substrates and the elastomeric strand material are compressed to form a laminate elastic web while maintaining the elastomeric strand material in its stretched state. Machine direction tension is maintained on the laminate until the hot melt adhesive cools and bonds the layers together.
    Type: Grant
    Filed: April 23, 2001
    Date of Patent: December 10, 2002
    Assignee: Bostik Findley, Inc.
    Inventors: Mark Alper, Russell P. Stuczynski
  • Patent number: 6488800
    Abstract: In a lamination process, a method for changing the withdrawal of a top layer to be applied to a base material at a belt type press by feeding of the forward end of the top layer from a second roller to the rearward end of the top layer from a first roller. The top layer from the first roller is then cut off in coordination with the arrival of the forward end of the top layer arriving from the second roller, so that the ends of both top layers are positioned on the base material flush with one another with a slight separating line or in an overlapping manner.
    Type: Grant
    Filed: May 5, 2000
    Date of Patent: December 3, 2002
    Assignee: Firma Theodor Hynmen
    Inventor: Werner Pankoke
  • Publication number: 20020174941
    Abstract: The process according to the present invention provides to perform, initially, on the surface of a stretchable film (F) to be reinforced, a plurality of microdamaging (ML) and to join thereafter the microdamaged film (F) with longitudinal reinforcing strips (S), pre-stretched and edged; said edgings are formed by folding inwardly the strip edges, causing thus a further stretching of the strips and a consequent increase of their mechanical resistance.
    Type: Application
    Filed: May 23, 2002
    Publication date: November 28, 2002
    Applicant: AKRO-FLEX S.A.S. DI GAREGNANI ANTONIO & C.
    Inventor: Antonio Garegnani
  • Publication number: 20020173765
    Abstract: The invention comprises an absorbent garment and a method for making an absorbent garment. An absorbent garment is provided comprising elastic side belts attached at an angle to the main body of the garment to provide a better fit to the user. Adjustment strips preferably are affixed to the elastic side belts and to the main body of the garment to allow the user to repeatedly adjust the garment while the garment is being worn. A method for making the absorbent garment also is disclosed.
    Type: Application
    Filed: May 15, 2001
    Publication date: November 21, 2002
    Inventors: Sunita Pargass, Ellyn L. Conger, Stacy Yeater
  • Publication number: 20020129888
    Abstract: A process for making a pants-type diaper without generation of waste material. The pants-type diaper is composed of a body fluid absorbent pad member curved in a U-shape, a front waist member and a rear waist member extending around front and rear waist-halves, respectively. The front and rear waist members are obtained by feeding first and second elastic members in parallel to each other in a machine direction so as to describe substantially sinusoidal curves, respectively, securing these elastic members to one surface of a web fed in the machine direction and then transversely bisecting the web between the first and second elastic members. The first and second elastic members are symmetric to each other about a center line bisecting the web but phase-shifted with respect to each other in the machine direction by half a cycle of the substantially sinusoidal curve.
    Type: Application
    Filed: March 11, 2002
    Publication date: September 19, 2002
    Inventors: Toshifumi Otsubo, Hiroki Yamamoto
  • Patent number: 6451146
    Abstract: Adhesive tape having a tapelike backing of nonwoven material, which is coated on at least one side with an adhesive, the nonwoven web being a staple fiber web which is mechanically consolidated or wet-laid, between 2% and 50% of the fibers of the web being fusible fibers.
    Type: Grant
    Filed: September 29, 1999
    Date of Patent: September 17, 2002
    Assignee: tesa AG
    Inventors: Frank Ganschow, Klaus Külper