Abstract: Disclosed are grips and methods of making grips for use with the handle of an article, and in particular for use with fishing poles and golf clubs. Grips preferably include a multi-layered gripping member and an inner sleeve or mounting body. The gripping member can include an outer layer with a fabric layer coated and preferably saturated by polyurethane. The outer layer can be bonded to an inner layer to form the gripping member which is then attached to the sleeve. The sleeve can be ground from a starting block of material or may be injection molded. Also disclosed are handles including a connector configured to couple to a portion of a fishing pole. Such handles may include a multiple layers and can be selectively removed from the article. Methods are also provided for selectively coupling exchangeable handles to articles including fishing poles.

Abstract: A heat curable, circular knitted fabric includes reinforcing and meltable resin fibers that can be cured to form a more rigid material form. In one embodiment, the fabric includes a core spun yarn, wherein the core may be made from glass, carbon, basalt, aramid or metal. The wrap surrounding the core may include resin type fibers such as Poly(p-phenylene sulfide) PPS, Polyetherimide (PEI), Polyether ether ketone (PEEK), Polysulfone (PES), Polyphthalamide (PPA), nylon, polyester, or polypropylene.

Abstract: A method for assembling an electrodeionization device comprising providing in a sequential arrangement: an anode, membrane cell assembly, cathode; wherein the membrane cell assembly comprises at least one sequential arrangement of: a cation exchange membrane, concentrating chamber, anion exchange membrane, diluting chamber, cation exchange membrane, concentrating chamber and anion exchange membrane. The method includes locating an ion exchange spacer in at least one chamber of the membrane cell assembly wherein an ion exchange spacer comprises an ion exchange resin and a dissolvable binder.

Abstract: A tubular liner has an open proximal end and a closed-end distal area, and a fabric layer continuously defining an exterior surface of the liner without interruption. A polymeric layer having first and second surfaces is bonded to an interior surface of the fabric layer. A seam is formed by opposed sides of the fabric layer joined together and forming an excess portion directed toward the cavity of the liner. The excess portion is embedded in the polymeric layer.

Abstract: The invention relates to a tube (01) or semi-finished tube, in particular for chemical apparatus construction, for storing or for transporting aggressive storage media, comprising a solid inner tube (02) with the inner side (05) of which the storage medium can come into contact and which is made of a thermoplastic that is chemically resistant to the storage medium, and comprising an adhesion-promoting layer (03) applied to the outer side (09) of the inner tube (02), which has a textile structure and is made of a thermoplastic, the textile structure of the adhesion-promoting layer (03) being suitable for mounting a support tube (04) on the outer side of the adhesion-promoting layer (03), the outer side of the inner tube (02) and the inner side of the adhesion-promoting layer (03) being welded together in a material-bonded manner, the textile structure being preserved on the outer side of the adhesion-promoting layer (03).

Abstract: Exposed pipe joints formed of adjacent lengths of corrosion protective coated pipe sections have a protective sheet of synthetic resin material wound about the joint between the adjacent segments of coated pipe. The synthetic resin sheet is deployed from a reel on a coating applicator machine. The pipe joint and adjacent coated pipe sections are initially heated. The sheet of synthetic resin is then wrapped in successive layers over the joint. Pressure is also applied to the sheet material as it is being wrapped. The sheet layers are heated after being applied onto the joint. Wrapping and heating continues during deployment of the sheet material from the reel, and the resin sheet is cylindrically wound over the joint in successive layers until the desired coating thickness is obtained. The successive layers of wrapped sheet material fuse to form an integral protective coating over the pipe joint and the adjacent coated pipe sections.

Abstract: An implantable prosthesis including a longitudinally compressed generally tubular substrate defining a longitudinal axis, a plurality of expandable segments disposed over the substrate and spaced apart along the longitudinal axis, and a graft member positioned over the segments. The graft member may include a lattice structure. Adjacent expandable segments may be connected by one or more filaments.

Abstract: Apparatus and methods are provided for making one or more tubular components of medical catheters or other tubular bodies using a strip of polymer material including a length, a width, and a first surface including a lubricious or other coating or surface modification. The strip is directed adjacent an elongate mandrel, such as beading, such that the length of the strip extends along the mandrel and the coating is disposed towards the mandrel. The strip is rolled at least partially around the mandrel such that the coating or surface modification is disposed inwardly towards the mandrel, and one or more strip-constrainment members are wrapped around the rolled strip. The directing, rolling, and wrapping steps may be substantially continuous to create one or more strip-mandrel-constrainment member subassemblies.

Abstract: A bat is created using efficient and automated techniques to apply layers of composite materials onto a mandrel. The system includes a plurality of rotating wrapping mechanisms binding stages. Each wrapping mechanism rotates along a central axis while a mandrel is driven through the axis. The rotational motion allows each wrapping mechanism to wrap one or more material strips along the outer surface of the mandrel. Between each wrapping layer, a binding material such as fusible thread may be applied to fuse wrapping layers together. The wrapping may be performed for the bat barrel and bat handle. Each mandrel may form two bats, and multiple mandrels can be connected together to maximize wrapping efficiency. The wrapped mandrels are separated into bat units, a resin transfer molding is performed, and the bats are completed.

Abstract: To close the tail end (L) of the web material forming the log (R) there is provided mechanical ply-bonding between the tail end and a portion of the last turn of web material, preferably a portion forming a fold (F) projecting from the log.

Abstract: An introducer sheath includes an inner liner having a passageway extending longitudinally therethrough, a coil positioned over the inner liner, and an outer jacket positioned over the liner and the coil. The outer jacket is bonded to the inner liner between the coil turns. The coil turns have a cross-section comprising opposing end portions, and a center portion disposed between the opposing end portions. The center portion has a thickness not exceeding about one-third of a thickness of the end portions for reducing a bending modulus of the coil, and the end portions have a generally curved outer surface. At least a distal end portion of the outer jacket has a durometer between about 70 and 90 on the Shore D scale.

Abstract: A roll coating is manufactured having fiber and polyurethane made from aromatic isocyanate. The roll coating incorporates fiber having improved strength during the manufacturing stage, and so does not crack, as a result of which the coating can be manufactured in a simple, efficient and inexpensive manner. A roll of a fiber web machine has a roll body having a coating of fiber and polyurethane that is made from aromatic isocyanate, on the roll body.

Abstract: A spiral separation membrane element including a plurality of separation membrane pairs wound around the outer peripheral surface of a water collection pipe, wherein the plurality of separation membranes include at least two sets of separation membrane pairs in which two adjacent separation membranes are stacked such that the water supply sides of the separation membranes form opposing surfaces, and the water supply-side surfaces at the ends of separation membranes close to the water collection pipe and parallel to the lengthwise direction of the water collection pipe are sealed by a sealing material.

Abstract: Catheters for uniform delivery of medication within an anatomical region. A catheter includes an elongated tube with a plurality of exit holes along an infusion section of the catheter, and an elongated flexible porous member residing within the tube and forming an annular space between the tube and the member. A catheter includes a tube having a plurality of exit holes in a side wall of the tube. The exit holes may combine to form a flow-restricting orifice of the catheter. A catheter includes an elongated tubular member made of a porous membrane. The porous membrane is configured so that a fluid introduced into an open end of the tubular member will flow through side walls of the tubular member at a substantially uniform rate along a length of the tubular member. A catheter includes an elongated “weeping” tubular coil spring attached to an end of, or enclosed within, a tube.

Abstract: In a method for installing a firestop device (14) or insulation having a firestop effect, on a line (12) or pipe, whereby the firestop device (14) or the insulation having a firestop effect is placed, especially wrapped, completely around the line (12) or pipe, in the circumferential direction (U), it is provided that a flexible adhesive tape (16) containing heat-resistant fibers (18) in its lengthwise direction (L) is wrapped in the circumferential direction (U) of the line (12) or pipe completely around the firestop device (14) or the insulation having a firestop effect.

Abstract: A mask system and an air delivery conduit (200) for use in the treatment of respiratory disorders. The air delivery conduit (200) may comprise a textile (220) having an airtight arrangement. A support structure (240) may be provided to the conduit to provide form.

Abstract: To produce a flexible pipe body, a length of tensile armour element (300) of pre-preg composite material is fed towards a fluid-retaining layer (602). The tensile armour element (300) passes through a guide (604) an a pre-heater (606). The tensile armour element (300) is then applied to the fluid-retaining layer (602), being wrapped around the fluid-retaining layer (602) by virtue of the rotation of the layer (602), the linear translation of the layer (602), and the fixed position of the tensile armour element feed (601). The element (300) is fed to the fluid-retaining layer under a constant, predetermined controlled tension. Positioning head (608) helps to position the element (300) on the fluid-retaining layer (602). As tensile armour element is wound onto the pipe body, the pipe body continues to move in a, linear direction and the pipe body moves through an oven (610).

Abstract: In a device for bonding web-shaped textile products by means of hot gases, in particular for bonding a nonwoven fabric that has thermally fusible fibers and/or filaments, comprising a drum that is rotatably mounted within a treating chamber to which hot air is supplied, said drum comprising a circumferential surface which is designed to be gas-permeable by means of a plurality of openings and which is partly looped by the web to be bonded the device also comprises a suction unit which is paired with the drum and by means of which the drum is placed under suction such that the hot air flows out of the treating chamber through the material web to be bonded, and the device comprises a heater for heating the air that is conducted out of the drum, it is provided that a structured lining (8) that embosses the textile product (1, 11) by means of a plurality of openings (9) during the bonding process is wound onto the drum (5) circumferential surface that is designed to be gas-permeable, said openings (9) being l

Abstract: Subsea pipe sections and methods for forming subsea pipe sections are disclosed. A subsea pipe section includes a hollow body formed from a polymer material, the hollow body having an inner surface and an outer surface, the inner surface defining an interior. The subsea pipe section further includes a reinforcement layer surrounding and bonded to the hollow body, the reinforcement layer having an inner surface and an outer surface. The reinforcement layer is formed from a fiber reinforced thermoplastic material and has a resin rich portion and a fiber rich portion. The resin rich portion includes the inner surface of the reinforcement layer and is in contact with the hollow body. The fiber rich portion is spaced from the inner surface of the reinforcement layer.

Abstract: A composite pipe and method of manufacture comprises an inner core made of a resinous material, a prepreg material helically wound about the inner core and an outer shell covering the wound prepreg materials. The materials are applied at preselected melt temperatures to assure coherence among the materials and preclusion of voids and/or annuli therebetween. A cooling of the inner pipe core during initial application of the tape layer of prepreg materials stabilizes the radial configuration of the pipe core during tape wrapping and thus the appearance of undesirable voids and/or annuli in the composite pipe mass.

Abstract: In one aspect, the present disclosure relates to a method to manufacture an armor layer of a spoolable pipe. The method includes forming one or more laminates and wrapping the one or more laminates onto an underlying layer of the pipe. At least one of the laminates is composed of at least one reinforcement tape and at least one fabric tape. The laminates may be bonded to an adjacent laminate, thereby forming a reinforcement stack. In another aspect, the present disclosure relates to a method to manufacture an armor layer of a spoolable pipe. The method includes providing a plurality of reinforcement tapes having fibers oriented in a first direction and disposing at least one fabric tape between at least two layers of the plurality of reinforcement tapes. The fibers of the at least one fabric tape may be oriented in at least a second direction.

Abstract: To close the tail end (L) of the web material forming the log (R) there is provided mechanical ply-bonding between the tail end and a portion of the last turn of web material, preferably a portion forming a fold (F) projecting from the log.

Abstract: Pipe sections and methods for forming pipe sections are disclosed. A pipe section includes a hollow body, the hollow body having an inner surface and an outer surface, the inner surface defining an interior. The pipe section further includes a barrier layer surrounding the hollow body, the barrier layer having an inner surface and an outer surface. The barrier layer is formed from a polyarylene sulfide composition. The polyarylene sulfide composition includes a polyarylene sulfide and a crosslinked impact modifier. Such pipe sections exhibit high strength characteristics and flexibility as well as resistance to degradation, even in extreme temperature environments, while maintaining desirable processing characteristics.

Abstract: Pipe sections and methods for forming pipe sections are disclosed. A pipe section includes a hollow body formed from a polymer material, the hollow body having an inner surface and an outer surface, the inner surface defining an interior. The pipe section further includes a barrier layer surrounding and unbonded from the hollow body, the barrier layer having an inner surface and an outer surface. The barrier layer is formed from a continuous fiber reinforced thermoplastic material. Such pipe sections may be lightweight and flexible while exhibiting improved strength characteristics.

Abstract: The composite tube comprises a tubular arrangement of knitted fiber characterized by a plurality of interlocking loops. The tubular knitted pattern allows for variable electrical, mechanical and geometrical tube options. A matrix material is applied over the knitted fiber pattern and is allowed to cure. The matrix material may include a combination of resin and epoxy constituents. The matrix material may be applied by a vacuum bag molding process. The flexible knitted reinforcing layer allows use of an inflatable bladder to hold the reinforcing layer in the desired shape, thereby facilitating tube constructions of varying shapes and diameters. Continuous application of the matrix material avoids overlapping seams that are prone to delamination. Methods are provided for reinforcing the composite tube construction including one or more folded layers of knitted fiber, a reinforcing wrap made of knitted fiber, and an inflatable balloon element in combination with a layer(s) of knitted fiber.

Abstract: A segmented tube formed of a magnesium-based alloy and wrapped or jacketed with a reinforcement to apply a restraining force on the external surface of the tube for resisting fragmentation of the tube by the compressive force applied to the end of the tube serves as a structural member for receiving a compressive stress applied to an end of the tube and acting along the axis of the tube toward the opposing end of the tube. The magnesium alloy tube is comparatively light, and the segmented and wrapped or jacketed tube has an increased capacity to absorb compressive forces. The tubes are useful as components of automotive vehicles.

Abstract: A process for manufacturing pipes using thermoplastic pipe and “tape” (continuous fiber, fully wetted in a similar thermoplastic as the pipe) that embeds the fibers into pipe surface. In one embodiment, an ambient temperature tape is wrapped around the cold pipe in a dry environment. An external heat source is used to heat up the pipe causing the thermoplastic to melt and the pipe to expand due to thermal expansion. Since the fibers have less stretch than the thermal expansion of the pipe the fibers will be embedded into the molten layer of the pipe, creating a permanent bond between the fibers and the pipe. A protective film is applied to the pipe. Portions of the tape and film are scraped from the surface of the pipe creating an area where the end of the pipe is coupled to another pipe using an electronic fusion coupler.

Abstract: A smooth-bore plastic tubing with an outer helical support bead is resistant to collapse and incorporates plural conductors disposed outside of the tubing bore and insulated both from ambient and from one another. The conductors may have a desired relatively high thermal conductivity to tidal air flow within the tubing, while also having a comparatively high thermal resistance to ambient. The conductors may be electrical conductors, or may include fiber optic conductors as well in the same tubing structure. A method for making the tubing includes extruding a molten thermoplastic ribbon. The plastic ribbon is wrapped to form a tubular body, and a grooved plateau portion is wrapped upon the tubular body. At least one conductor is embedded in the groove of the plateau portion.

Abstract: A smooth-bore plastic tubing with an outer helical support bead is resistant to collapse and incorporates plural conductors disposed outside of the tubing bore and insulated both from ambient and from one another. The conductors may have a desired relatively high thermal conductivity to tidal air flow within the tubing, while also having a comparatively high thermal resistance to ambient. The conductors may be electrical conductors, or may include fiber optic conductors as well in the same tubing structure. A method for making the tubing includes extruding a molten thermoplastic ribbon with an elevated plateau portion defining at least one conductor-receiving groove. The plastic ribbon is wrapped to form a tube and at least one conductor is embedded in the groove of the plateau portion.

Abstract: A permeable material compacting method includes, feeding permeable material between at least one set of rollers, decreasing a thickness of the permeable material, and wrapping the permeable material around a mandrel in a helical fashion.

Abstract: A method is presented for making a composite material from strips comprising longitudinal fibers and a binder or resin, which material comprises a number of layer assemblies one on top of the other. Each layer assembly comprises m sets (with m at least 2) of parallel strips each extending in a different direction, Each layer assembly is manufactured by successive steps of depositing groups of parallel strips according to a well defined pattern (without longitudinally interweaving strips with previously deposited strips). Before completing a layer assembly, with the exception of the last layer assembly, by depositing its last group of parallel strips, the first group of parallel strips of the following layer assembly is already deposited. A composite material manufactured with such a method is presented too.

Abstract: A composite structure and method of assembling a composite structure is provided. The composite structure includes a base member having an outer surface and an inner surface. The inner surface defines a channel therethrough. The composite structure further includes a support member coupled to the outer surface. A fabric overwrap is coupled to the support member.

Abstract: A thermally insulative, reflective convoluted sleeve and method of construction thereof is provided. The sleeve includes a resilient inner layer, an outer layer and a resilient intermediate layer sandwiched between the inner and outer layers. The inner layer has an inner surface exposed to an inner cavity of the sleeve and the outer layer has an outer reflective surface exposed to the surrounding environment. The intermediate layer is an impervious sheet material and is sandwiched in abutment with the inner and outer layers. The inner, outer and intermediate layers are convoluted to provide the sleeve with enhanced thermal protection properties and flexibility.

Abstract: Described are methods of making a paint roller using a composite cover material made from a compound of polypropylene and calcium carbonate having between 5% and 50% calcium carbonate by weight. One or various compounds may be used to form portions of one or multiple components that make up the paint roller, including, for example, the thermoplastic strips, adhesives and/or the backing of a composite cover material. The materials can be assembled in a continuous manufacturing process. Also described are methods of making a paint roller using an adhesive made from a compound of polypropylene and calcium carbonate having between 5% and 66% calcium carbonate by weight, and methods of making a paint roller using preformed strips or core material made from a compound of polypropylene and calcium carbonate having between 5% and 66% calcium carbonate by weight.

Abstract: A fluid inversion liner apparatus controls fluid loss to permit lining of pipe in smaller spaces by requiring less fluid. The apparatus includes a housing, a liner feeding assembly, and a nozzle. A tubular flexible liner is insertable through the liner feeding assembly. The liner has a first end couplable to the nozzle forming a fluid seal at the nozzle. A fluid injection port is provided for introducing fluid such as air or water into the housing. The liner feeding assembly is adjustable for conforming to the liner as the liner passes through the liner feeding assembly. Thus, fluid introduced into the housing through the fluid injection port is prevented from passing out of the housing through the liner feeding assembly. As a result, fluid pressure between the interior of the housing and the liner draws the liner through the liner feeding assembly and out of the nozzle.

Abstract: Exemplary embodiments are directed to a mold for producing hollow-cylinder-type molded parts, having an external mold portion, that determines an inner cavity of a molded part to be manufactured. The external mold portion has a first cylindrical mold, which extends in a rotationally symmetrical manner about a first axis, and a hemispherical mold having a diameter equal to a diameter of the first cylindrical mold directly adjoins one of the two ends of the cylindrical mold along the first axis, wherein a second cylindrical mold adjoins the hemispherical mold in radial alignment. The hemispherical mold has a spherical cap, the second cylindrical mold is rotatable together with the spherical cap about a second axis which is arranged at an angle with respect to the first axis, and the second cylindrical mold is arranged concentrically with respect to the second rotational axis.

Abstract: A low emissivity and EMI shielding transparent composite film typically for use in association with window glazing and comprising a transparent film substrate having on one side thereof an underlayer of abrasion resistant hardcoat material with at least one infrared reflective layer covering the underlayer, typically a metallic layer which may be encased in metal oxide layers, which is then covered with a thin external protective top coat of a cured fluorinated resin.

Abstract: A roll coating is manufactured having fiber and polyurethane made from aromatic isocyanate. The roll coating incorporates fiber having improved strength during the manufacturing stage, and so does not crack, as a result of which the coating can be s manufactured in a simple, efficient and inexpensive manner. A roll of a fiber web machine has a roll body having a coating of fiber and polyurethane that is made from aromatic isocyanate, on the roll body.

Abstract: A permeate carrier to be described in detail below has side edges, alternatively called borders, that are thinner than a central part of the permeate carrier. Adhesive is applied to the side edges to form a seal when a membrane leaf is formed around the permeate carrier. After the membrane leaf is wound around a central tube, the side edges extend in a spiral around the central tube. The transition between the side edges and the central part of the permeate carrier helps prevent adhesive from flowing into the central part of the permeate carrier. The reduced thickness of the side edges also reduces an increase in diameter at the ends of an element that might otherwise be caused by the adhesive.

Abstract: A structure is disclosed that has a single first layer with a plurality of unidirectional fibers and a single second layer with a plurality of non-directional fibers.

Abstract: Rollers faced with silicone and having no build lines are produced by wrapping pigment/filler-containing addition-curable silicone rubber strips around a roller substrate followed by curing to an integral silicone layer, wherein build lines are prevented by selecting the strips such that physical properties at the edge regions of the strip due to orientation of pigment/filler particles is minimized.

Abstract: A reinforced pipe section comprises a metal pipe, a layer of dry fibers disposed around the metal pipe, and an external liner covering the layer of dry fibers. A method of manufacturing a reinforced pipe section comprises wrapping a layer of dry fibers over a metal pipe, and covering the layer of dry fibers with an external liner, thereby forming a first dry fiber wrapped metal pipe. A method of reinforcing a degraded metal pipe comprises wrapping the degraded metal pipe with a layer of dry fibers to increase the hoop strength of the degraded metal pipe, and covering the layer of dry fibers with an external liner.

Abstract: A structural member such as a strut includes a composite material tube having metal end fittings that are attached to the tube by co-bonded, double shear joints. The double shear bond joint construction reduces the residual stress on the bonds that result from mismatch of the coefficients of thermal expansion of the composite tube and the metal end fittings. The ends of the fittings that are bonded to the tube may include a stepped profile that functions to limit the peak stresses in the bonds.

Abstract: A mandrel suitable for forming a hollow part from a heat curable material includes an (a) an elongate central member having a coefficient of expansion which is different than the coefficient of expansion of the cured heat curable material, (b) at least one lateral member disposed at a first location and projecting away from the outer surface of the central member, the lateral member being slidably attached to the central member, and (c) a rigid elongate strut member having a coefficient of expansion substantially similar to the coefficient of expansion of the cured heat curable material. The first end of the strut member is affixed to the lateral member, and the second end of the strut member is affixed spaced apart from the lateral member.

Abstract: A composite mandrel includes a filament-wound composite tube, and composite material molded over the filament-wound composite tube. For example, the composite material includes chopped fibers and a matrix of thermoset resin. The chopped fibers are arranged in layers upon the filament-wound composite tube, and the chopped fibers in each of the layers are randomly oriented along first and second orthogonal directions in each of the layers. The composite material includes at least one sheet of the composite material wound over the filament-wound tube, and at least one strip of the composite material wound over the sheet of the composite material and forming a head on the composite mandrel. An internal cavity of the filament-wound composite tube may provide a lumen for the composite mandrel. The internal cavity may be threaded to receive a removable bridge plug.

Abstract: A method of winding a holding sealing material includes providing a mat-shaped holding sealing material including inorganic fibers. An exhaust gas treating body is provided having cell walls extending along a longitudinal direction of the exhaust gas treating body to define cells. The mat-shaped holding sealing material is wound around an outer peripheral portion of the exhaust gas treating body to form multiple layers including a first layer and a second layer wound around the first layer. Each of the multiple layers is shifted along the longitudinal direction in a winding order such that the first layer is placed closer to one end face of the exhaust gas treating body than the second layer. A shift between the first layer and the second layer is from about 0.15% to about 15% of a length in a width direction of the holding sealing material.

Abstract: The invention relates to a method for the continuous production of a flexible liquid-absorbing web material having two outer layers, at least one of which is formed by a textile material, between which are inserted at least two stretchable-elastic intermediate layers that are pre-stressed with respect to said layers and comprise filaments or bands arranged running in opposite directions to each other and obliquely with respect to the production direction. The intermediate layers shorten and gather the web material substantially transversely to the production direction thereof when the intermediate layers are relieved of stress. Powder-form or fibre-form inserts, which have absorbent properties for liquids, such as urine, blood, water or sweat, or resorbing properties, such as release of medicinal substances, cosmetic ingredients or for generating heat/cold, are introduced into the free spaces of the elastic intermediate layer.

Abstract: A composite pipe including an internal liner and at least one external layer made of a fiber reinforced consolidated thermoplastic material. A heat-resistant material mechanically separates the liner from the at least one external thermoplastic layer. The heat-resistant material forms a non-bonding barrier that is non-bonded to at least one of liner and the adjacent at least one thermoplastic layer. A method and an assembly for producing the composite pipe.

Abstract: Methods for manufacturing a protective helmet for the military and other uses are disclosed. Embodiments of the method include winding ballistic-tolerant tape or fibers to create a preform, placing the preform into a first mold member having an interior that defines a helmet-shaped cavity, and pressing together the first mold member against a second mold member that includes a pressurized bladder member. The method may further include pressurizing the bladder until the first and second mold members are heated and adhesives have melted or cured. The first and second mold members are cooled and the preform is removed from the first and second mold members.

Abstract: Described are methods of making a paint roller using an adhesive made from a compound of polypropylene and calcium carbonate having between 5% and 66% calcium carbonate by weight. Described are methods of making a paint roller using preformed strips or core material made from a compound of polypropylene and calcium carbonate having between 5% and 66% calcium carbonate by weight. Described are methods of making a paint roller using a composite cover material made from a compound of polypropylene and calcium carbonate having between 5% and 50% calcium carbonate by weight. One or various compounds may be used to form portions of one or multiple components that make up the paint roller, including, for example, the thermoplastic strips, adhesives and/or the backing of a composite cover material. The materials can be assembled in a continuous manufacturing process.