Abstract: The construction and design of new multi-laminate sheet materials for the fabrication of shipping containers, boxes, furniture, consumer items, and many other products, including those generally using panels in their design, is disclosed. These new materials are produced by employing advanced folding techniques, to yield lightweight, cost effective multi-laminates. At least one layer in the multi-laminate structure is a folded sheet tessellation which, in some embodiments, can have doubly periodic folded geometries with fold creases in multiple non-parallel directions. The various layers of the construction can interlock with each other to collectively provide mechanical stiffness, strength, energy absorption and other properties.

Abstract: A tool for manufacturing blanks and a process for stacking and destacking the blanks in a production line are provided. The tool is incorporated into a blanking die used to trim a metal sheet and form the blanks. When the blanks are stacked, the destacking formations provide gaps between the adjacent blanks. The gaps provide an entry to blast air and thus reliably separate the blanks for pick up, so that only one blank is picked up at a time. The tool includes a deforming unit that has an engagement element for pressing deformations into the metal sheet. The deformations are pressed adjacent to at least one edge of the metal sheet so that when the metal sheet is trimmed, and the blanks are stacked, they are spaced by the deformations by adjacently stacked blanks.

Abstract: A manufacturing method of composite material includes following steps: shaping a stainless steel plate to a stainless structural component; putting the stainless structural component in a female mold; putting a fiber material over a surface of the stainless structural component away from the female mold; and pressing a male mold towards the female mold to make the fiber material attached to the stainless structural component. The present invention is able to make different materials attached to each other to form a composite material in a simple and efficient manufacturing process, and the composite material is light; thin and has advantages of high rigidity and high strength.

Abstract: A preform is formed by stacking core elements that are coated with prepregs. By heating the preform at a temperature at which the core elements do not thermally shrink, the prepregs are preliminarily hardened, and prepregs that are in contact with each other are caused to adhere to each other. Then, the prepregs are definitively hardened and the core elements are thermally shrunk by heating the preform at a temperature at which the core elements thermally shrink.

Abstract: A method of continuous manufacture of a composite hollow board material comprising a first surface and a second surface, and between the first and second surfaces a plurality of distance members is disclosed. The method comprises providing material for the first surface from a first reel via a first guide roller towards an output lane; providing material for the second surface from a second reel via a second guide roller towards the output lane; and providing material for the distance members from a third reel towards the output lane such that the distance members comprises strips arranged, at any cross section perpendicular to the first and second surfaces and the direction of the output lane, perpendicular to the first and second surfaces and continuous along the output lane.

Abstract: A metallic foil tape having a top surface and a bottom surface with an adhesive applied to at least one of the top surface or the bottom surface of the metallic foil tape and corrugations in the metallic foil tape providing for expansion of the corrugated metallic foil tape in a circular or semi-circular shape. The corrugated metallic foil tape is suitable to be applied to contoured or three-dimensional surfaces, and is particularly suitable for use in sealing or joining components of heat, ventilation, and air conditioning (HVAC) units.

Abstract: A high bulk laminated board is produced using one or more embossed plies. A method of producing the laminated board comprises: embossing first and second plies to produce first embossed projections extending from first sides of the first and second plies; placing adhesive on the first embossed projections on the first side of each of the first and second embossed plies; bringing the first and second plies together such that the first embossed projections on the first and second embossed plies are aligned; applying pressure to the first side of each of the first and second embossed plies to cause the first and second embossed plies to adhere together to form a composite ply; and adhering first and second flat outer plies onto first and second sides of the composite ply. Corresponding apparatus is provided.

Abstract: There is provided a process for producing a fiber-reinforced resin material capable of mitigating damage to and defects in reinforcement fibers and of performing lamination with the reinforcement fibers positioned with ease, while at the same time causing them to conform to the shape of the mold with ease at the time of molding.

Abstract: Processes for producing a composite material comprising three or more layers, including at least one internal layers that is a roll good element or an in situ produced nonwoven layer includes shaping an assembly of three or more layers into a wave-like form, with at least one of the internal layers being a roll good element or an in situ produced nonwoven layer, and subsequently activating the assembly to cause bonding of the layers and creation of a unitized composite material that, for example, has utility as a filter material.

Abstract: A simplified manufacturing technique to directly form a unitized composite structure with at least one relatively flat surface and at least one sinuous element in an internally-bonded unitized composite is provided. A matrix of fibrous and or other materials is deposited in layers which are subsequently formed into corrugated or wave-like shapes and exposed to an activation step. At least one element is composed of a contractive material which shrinks when activated, such as by heating in an oven, to become relatively flat and optionally bonded to at least one other non-contractive layer which remains in a sinuous shape after the activation step.

Abstract: A corrugator includes a separation sensor for sensing separation of a corrugated medium and liner of a corrugated paperboard. Sensing the separation, also known as blowout or fluff out, allows the corrugator to be controlled to prevent problems which arise when corrugated paperboard having such a separation continues downstream along the corrugator. Typically, the corrugator is operated to cease downstream movement of the paperboard while a faulty segment which includes the separation is removed and the problem causing the separation is fixed, thereby providing for subsequent production of corrugated paperboard which is properly glued.

Abstract: The waved wood assembly can have a flexible support layer onto the face(s) of which one or more wood sheet layer(s) are adhered by an adhesive. The waved wood product can maintain its waved shape when freestanding. It can exhibit significant elasticity characteristics. It can have very accentuated waves, i.e. waves that span a greater thickness for a given number of waves per unit of dimension.

Abstract: Processes for producing a composite material comprising three or more layers, including at least one internal layers that is a roll good element or an in situ produced nonwoven layer includes shaping an assembly of three or more layers into a wave-like form, with at least one of the internal layers being a roll good element or an in situ produced nonwoven layer, and subsequently activating the assembly to cause bonding of the layers and creation of a unitized composite material that, for example, has utility as a filter material.

Abstract: A method for manufacturing a photovoltaic (PV) enhancement film. The method includes providing an extrusion device with an embossing roller engraved to have a pattern corresponding to a set of absorption enhancement structures. The method includes feeding a web of substantially transparent material, such as an UV-stabilized blend of polycarbonate or acrylic. The method includes rolling the embossing roller against a first side of the web to form the absorption enhancement structures. The absorption enhancement structures each include a light receiving surface that directs at least a portion of light that passes through a second side of the web toward the first side back toward the second side (e.g., the structures may be configured to provide total internal reflection when applied to a PV device). The structures refract incident light to provide an average path length ratio of greater than about 1.10 in the PV device.

Abstract: A filter media product and method of making the same wherein the filter media is pleatable and has at least one support scrim comprised of a melt bonded non-woven material or a fuse bonded non-woven material bonded to a layer of expanded polytetrafluoroethylene. The filter media may have a single support scrim with one or more layers and optionally may have a support scrim on both an upstream and downstream surface where both or neither support scrim is multilayered. The filter media may have an efficiency greater than, equal to, or less than HEPA.

Abstract: A manufacturing method for producing a unitized composite material has been discovered. An assembly of loose fibers or fiber and fabric combinations is formed where at least one of the layered elements contains a bondable material such as a thermally sensitive bonding fiber. The un-bonded layered assembly is shaped into a wavy form having a repeating wave-like pattern of the desired amplitude and wavelength. The amplitude and wavelength of the repeating waves can be altered such as by changing the relative speeds of a transfer device and an oven wire and the height of the transfer device relative to the height of the oven wire using simple machinery control settings. The shaped assembly is subsequently bonded in an oven or other activation step preserving the wave-like shaping when cooled or removed from the activation effect.

Abstract: A simplified manufacturing technique to directly form a unitized composite structure with at least one relatively flat surface and at least one sinuous element in an internally-bonded unitized composite is provided. A matrix of fibrous and or other materials is deposited in layers which are subsequently formed into corrugated or wave-like shapes and exposed to an activation step. At least one element is composed of a contractive material which shrinks when activated, such as by heating in an oven, to become relatively flat and optionally bonded to at least one other non-contractive layer which remains in a sinuous shape after the activation step.

Abstract: The invention relates to a machine for the manufacture of a web of corrugated board which is conveyed in a working direction and comprises at least one smooth liner and at least one corrugated medium that has corrugation tips and corrugation troughs, the corrugated medium being applied by adhesion to the at least one liner at least in the vicinity of the corrugation troughs, wherein a quality assessment device for assessment of the quality of the adhesive bond between the at least one liner and the at least one corrugated medium is provided, which comprises at least one ultrasonic transmitter that is disposed on one side of the web of corrugated board and at least one ultrasonic receiver that is disposed on the opposite side of the web of corrugated board and is allocated to the at least one ultrasonic transmitter; and a control anti evaluation unit which, in a manner for data transmission, is connected to the at least one ultrasonic receiver for evaluation of the signal of the ultrasonic receiver.

Abstract: In a corrugated cardboard machine and in a method of producing a web of corrugated cardboard, an electronic control device is provided in order to avoid downtimes of the corrugated cardboard machine, said control device being designed such that at least one web length of the web of corrugated cardboard between the at least one production device and a longitudinal cutting device is detectable and an application width of the at least one production device is variable in dependence on the at least one web length. Changing the application width prevents an escape of glue from the sides so that there is no need for cleaning.

Abstract: The present invention relates to a producing method of a laminated filter that carries out a corrugating operation and an adhering operation of filter media in the same step. A corrugation forming apparatus (20) sandwiches first and second filter media (12, 14) in their superposed state, and heats and presses the first and second filter media (12, 14) at the softening temperature of the second filter medium (14) to corrugate the filter media (12, 14), and thermally adheres the first and second filter media (12, 14) to each other. With this, it is possible to carry out the corrugating operation and the adhering operation of the first and second filter media (12, 14) in the same step.

Abstract: An adhesive composition includes an aqueous dispersion having a primary part, consisting essentially of a gelatinized starch, and a secondary part, comprising essentially a non-gelatinized starch and/or a swollen starch, wherein the starch of the secondary part is a native legume starch, and the starch of the primary part is optionally a native or modified legume starch, the legume starches having an amylose content ranging between 30 and 52%. The invention also concerns the method for preparing such a composition, comprising its use, assembling the parts and drying and satisfying the requirements of modern fast machinery.

Abstract: A membrane cartridge is manufactured by repeatedly folding and joining two strips of membrane to form a cross-pleated cartridge with a stack of openings or fluid passageways configured in an alternating cross-flow arrangement. The cartridge can be modified for other flow configurations including co-flow and counter-flow arrangements. Methods for manufacturing such cross-pleated membrane cartridges, as well as apparatus used in the manufacturing process are described. Cross-pleated membrane cartridges comprising water-permeable membranes can be used in a variety of applications, including in heat and water vapor exchangers. In particular they can be incorporated into energy recovery ventilators (ERVs) for exchanging heat and water vapor between air streams being directed into and out of buildings.

Abstract: According to the present invention, there is provided a hose assembly with an inner fluoropolymer layer having a somewhat smooth inner surface and an outer polyamide layer having an undulated surface.

Abstract: A high efficiency fluid filter arrangement wherein a combined layer of scrim and filter media applications is of empirically relatively estimated weight size and depth with intermediate pleat spacing so as to arrive at a combined filtration capability value in keeping with selected approved test standards.

Abstract: The present invention is an implantable cable and a process to manufacture said implantable cable. The cable is composed of a biocompatible fluoropolymer, in which biocompatible conductor wires are embedded. The entire cable is heat treated at various stages to ensure the wires are securely embedded. The cable is then undulated to enhance its pliability and flexibility. Further treatment activates the outer surface of the cable, following which it may be encapsulated in silicone.

Abstract: A method for forming a score in a strip of laminate, such as cardboard, is disclosed. The laminate has a number of pressed-together layers, which are glued together, after which the score is formed in the strip of laminate. The application of glue between the various layers makes the strip of laminate being formed relatively soft. The score is then pressed into the relatively soft strip of laminate. The thickness of the score will be less than that of the strip of laminate. Curing of the laminate then takes place.

Abstract: The present invention is characterized by comprising a two-pack adhesive of an A agent selected from components, an acrylic monomer, a peroxide, a reducing agent, an epoxy resin precursor and a curing agent and containing at least one or two of the acrylic monomer, the peroxide and the reducing agent, and a B agent containing all of the remaining components which are not selected in the A agent. The use of this adhesive makes it possible to stably obtain the bonding free from a thermal stress with the excellent heat resistance and the good reliability.

Abstract: In a digital system having a host, a controller device and at least one flash memory integrated circuit, a method and apparatus for storing location identification information regarding blocks of information within at least one of the flash memory integrated circuits wherein at least two buffers within the at least one of the flash memory integrated circuits are designated as primary and secondary buffers for storing the identification information in the primary buffer until the primary buffer is effectively full and storing additional identification information in the secondary buffer until it is effectively full, swapping buffer designation so that the primary buffer becomes the secondary buffer and the secondary buffer becomes the primary buffer, erasing the effectively-full buffer for re-use and in this manner, continuously swapping storage of identification information between the two buffers.

Abstract: A method of producing a hose in which a relatively inelastic material, such as ultra-high molecular weight polyethylene, is wrapped around an uncured hose. A rope is then wrapped about this combination with a cure wrap encircling the entire hose. During the curing process, the rope becomes embedded in the inelastic material forcing the underlying hose to be displaced. Once fully cured, the cure wrap and the rope are removed. The valleys where the rope was embedded into the hose provides flexibility which allows a hose with a highly protective outer coating to be flexible enough to reduce susceptibility to kinking during use, has a low coefficient of friction during dragging, is highly resistant to abrasion, and provides significantly improved chemical resistance compared to conventional hose constructions.

Abstract: A surface skin holding means in a lower mold for holding a folded part of a surface skin member includes a planar support frame and a support post for supporting it and prevents the folded part from a load by elevation of the support post with the elevation of an ejector plate. Also, when the support post moves upward to the uppermost position at the support frame, the support post is retained with a support-post retaining means including ball plungers to facilitate placing the surface skin member.

Abstract: A hose of impermeability has a wall corrugated along at least a part of its length, and formed by an inner thin resin layer, a laminated layer including a metal film, or a layer formed by a metal film, and an outer thin resin layer. It has a very high fluid impermeability owing to its wall layer including or formed by a metal film, and is also very flexible, capable of absorbing vibration, light in weight and strong. A tubular inner thin resin layer is formed by extrusion as the innermost layer of a multi-layered hose wall, and a laminated tape including a metal film, or simply a metal film is spirally wound or longitudinally lapped about the inner resin layer. An outer thin resin layer is formed about a layer formed by the laminated tape, or metal film, and the whole is at least partly corrugated. Alternatively, corrugation is done before an outer thin resin layer is formed by electrostatic powder coating.

Abstract: There is disclosed a method for manufacturing particle deposited body comprising supplying, under sucking condition, particles entrained by air on a continuous carrier sheet which is running at a prescribed direction to deposit the particles on the carrier sheet, thereby obtaining a particle deposited body comprising the particles and the carrier sheet, the carrier sheet having an air-permeability of 4.0 seconds/(300 ml·32 pcs.) or less.

Abstract: A method for adhesively joining two members includes the steps of mixing non-compressible beads with an adhesive, applying the resulting mixture to one of the members and hemming one member over the other in overlapping relationship. Apparatus for performing this method includes a container for containing a mixture of an adhesive and a plurality of non-compressible beads, an applicator for applying the mixture to one of the members, and hemming means for hemming one member over the other in overlapping relationship. A metering device for dispensing adhesive fluid is constructed with a dispensing rod having a cooling means for facilitating operation of the metering device. The present invention finds particular utility in bonding together the inner and outer panels of an automotive door assembly.

Abstract: The present invention relates to a corrugated component (10) of wood-like material. The component consists of at least three layers of wooden material sheets (1,2) which are joined together with the aid of a bonding agent. At least one (1) of said layers has it grains running at an angle to the other layers (2). The undulations (9) are created before the bonding agent hardens in order to permit the layers of the wood-like material to move relatively to each other in order to compensate for the differing bending radii of the individual layers.

Abstract: A machine and method for manufacturing corrugated board, including several machines for applying heat to both sides of the corrugated board during the manufacturing process. Different types of heat exchangers may be used on the top and bottom sides of the moving surface to transfer sufficient heat to the moving surface, to remove moisture and to cure the adhesive of the corrugated board. Independently controlled heat exchangers enable the manufacturer to regulate the heat applied to the corrugated board across the width of the machine and in the direction of the machine flow, in response to varying the desired width and thickness of corrugated board. Unused areas of the hotplate section may be isolated to minimize the heat loss in the machine when narrow width corrugated board is manufactured.

Abstract: Disclosed is a method for preparing a carbon honeycomb structure that includes the steps of: alternately stacking a plurality of corrugated sheets each of which is produced by corrugating a supporting base of carbon fibers impregnated with an epoxy resin prepolymer and then curing the prepolymer, and a plurality of flat sheets, each of which is prepared by curing a supporting base of carbon fibers impregnated with an epoxy resin prepolymer, through a node bond adhesive; curing the adhesive to form a honeycomb structure; dipping the resulting honeycomb structure in a phenolic resin prepolymer solution; evaporating the solvent; then curing the phenolic resin prepolymer; repeating these dip, evaporation and curing processes to coat the honeycomb structure with a predetermined amount of the phenolic resin; and cutting the coated honeycomb structure to a predetermined thickness.

Abstract: A method of manufacturing molded goods includes using paper and pulp sheets as materials for forming a plurality of molded goods at one time using a press molding machine. A plurality of predetermined molding sections of the paper or pulp sheet is subjected to press molding. The upper and lower forming dies of the press molding machine are respectively equipped with a plurality of cores and cavities which correspond in shape to the mold goods in number and shape. Quasi-broken portions are provided between a plurality of adjacent predetermined molding sections before the paper or pulp sheet is subjected to heating and pressing by the press molding machine for molding.

Abstract: An apparatus and method for applying variable pressure to a surface. The apparatus includes a frame secured to a fixed structure and located proximate to the surface. A foot is mounted for movable relation relative to the frame in a direction substantially perpendicular to the surface. The pressure applicator is connected to a pressure device which biases the applicator away from the surface. The present invention also includes a variable pressure source connected to a control device for varying the pressure supplied to the pressure applicator that is ultimately applied to the surface.

Abstract: A bi-directionally corrugated sandwich construction for use in applications equiring high-strength, light-weight components is disclosed. The sandwich construction comprises first and second face sheets positioned essentially parallel to and spaced apart from each other and having a core therebetween. The core has two sets of corrugated strips which have planar peaks and troughs positioned at regular intervals. The strips of the first set are positioned parallel to and spaced apart from each other with the peaks and the troughs in phase with each other such that parallel rows of troughs are formed perpendicular to the strips. The strips of the second set are positioned parallel to each other with the peaks and troughs in phase with each other, and are positioned perpendicular to the first set of strips in the rows of troughs formed thereby.

Abstract: A low cost, high web integrity fabric that can be economically produced and tailored to provide a variety of different combinations of characteristics and properties for different end uses. It is a fabric wherein the strength in any direction can be predetermined and also wherein the elasticity in any direction can be varied in a predetermined fashion. It is also a fabric that combines continuous filaments, ranging from elastomeric to non-elastic but elongatable to at least a minimum extent, for strength and elasticity with the predetermined indepth intermingling of fibrous melt blown webs for interlocking of the said continuous filaments in the formation of the integrated, fibrous and continuous filament matrix.

Abstract: A wick layer is attached and fixed to one surface of a metal tape without forming a gap with the metal surface, and thereafter, the tape is rolled so that the surface having the wick layer serves as an inner surface, thus forming a pipe shape, then the pipe wall is corrugated. According to the above process, the wick layer is completely and uniformly attached to the inner surface of the heat pipe.

Abstract: For embossing a metal foil the same is passed between two similarly toothed rollers positioned so that the teeth of each roller engages the teeth of the other. A high-quality embossing is obtained which may be kept practically constant over long periods of operation. The rollers are mutually synchronized such that only one of these rollers need be coupled with a driving mechanism. The other roller is free and may easily be removed, replaced or adjusted in order to vary the force by which it is pressed against the foil and the driven roller respectively.

Abstract: A corrugated paperboard, manufactured with a layer of plastic film approximately 1-3 mil thickness, is laminated to the single face liner of single face board in the double-backer. The board has good moisture vapor transmission (MVT) properties for packaging food and chemical products. The film is supplied in roll form and reeved over a dewrinkling roll device to smooth it, then fed onto the single face liner as the single face corrugated is fed into the nip of the double-backer. The lamination of the film is made by the residual heat from the paper and pressure of the double-backer belt in the drying section of the corrugator without adding adhesives or other compounds. The film is a thermoplastic co-extruded polymeric film, e.g. high density polyethylene (HDPE), polypropylene, PET, having a heat seal layer thereon of a copolymer of olefin with Alpha-Beta monoethylenically unsaturated monomer, e.g., ethylene acrylic acid (EAA).

Abstract: A one-sided corrugated cardboard machine comprising a machine stand with two fluted rollers in meshing engagement with each other and an auxiliary roller rotatably supported therein, the axes of said rollers being disposed approximately in a common plane preferably inclined towards the vertical, with the machine stand being supported at the underground on one side of the plane, and members cooperating with the roller pack such as deviation rollers, guide plates, scrapers for the pressure roller, and the like, being supported in a stand section on the other side of the plane, said section being a rigid frame spanning the roller pack and which is detachably yet fixedly connectible to the machine stand.

Abstract: The present invention relates to a method and apparatus for laminating two webs of corrugating medium to produce a composite corrugating medium for the manufacture of corrugated fiberboard. The method essentially consists of the steps of (a) applying a coat of a water-soluble adhesive onto one side of at least one web of a first and second corrugating medium; (b) conveying the first and second corrugating medium over the surface of a first heating cylinder such that the water-soluble adhesive is between the first and second corrugating medium to join them together into a loosely bound composite corrugating medium, wherein heat is applied to one surface of said composite corrugating medium through the first heating cylinder; and (c) passing the opposite surface of the composite corrugating medium to a second heating cylinder to subject the composite to a second heating step. The present invention contemplates an apparatus for carrying out this invention.

Abstract: A process and apparatus for manufacturing a cable having a composite shield and armor sheath design is disclosed. The process comprises the steps of corrugating a laminated tape formed by bonding a plastic coated aluminum tape to a wider steel tape with one edge of the aluminum tape registering with one edge of the steel tape, forming the corrugated laminated tape around a cable core with the uncovered portion of the steel tape overlapping the registering edges of the laminated tape, and extruding an outer jacket of polyethylene over the corrugated laminated tape.

Abstract: The present invention relates to a method and apparatus for laminating two webs of corrugating medium to produce a composite corrugating medium for the manufacture of corrugated fiberboard. The method essentially consists of the steps of (a) applying a coat of a water-soluble adhesive onto one side of at least one web of a first and second corrugating medium; (b) conveying the first and second corrugating medium over the surface of a first heating cylinder such that the water-soluble adhesive is between the first and second corrugating medium to join them together into a loosely bound composite corrugating medium, wherein heat is applied to one surface of said composite corrugating medium through the first heating cylinder; and (c) passing the opposite surface of the composite corrugating medium to a second heating cylinder to subject the composite to a second heating step. The present invention contemplates an apparatus for carrying out this invention.

Abstract: The present invention relates to a reinforced corrugated board which is specifically reinforced in only those locations where such reinforcing is required in the product produced from this board. The board has a smooth top face or liner and a first corrugated layer adhesively affixed therebeneath. To the bottom of the first corrugated layer, a second corrugated layer is affixed. This second layer is only as large as the area requiring special reinforcing in the final product and need not be as large as the first corrugated layer. A bottom liner or facing is affixed to the second corrugated layer and any of the first corrugated layer which extends around the second layer.An apparatus and method for producing this board sheet are also presented.

Abstract: In a single-face corrugator of the type in which the corrugated paper is held by suction against the lower corrugated cylinder, the latter includes, outside its inner chamber filled with saturated heating vapor, separate longitudinal channels in the peripheral body of the cylinder. Each channel is connected to the exterior via axial channels and elongate grooves machined in the periphery of the cylinder, and can be connected to a suction apparatus via two hollow and sealed circular arcuate sectors bearing on the part of the face of the cylinder associated with the holding region on the latter. The grooves are staggered and machined in circumferential portions of the periphery of the cylinder so as to extend over several corrugations thereof. An additional blowing sector permits detachment of the corrugated paper.

Abstract: In the manufacture of a multi-ply fibrous sheet structure, each of a pair of plies of fibrous web material is provided with a spot embossed first pattern defined by inwardly directed nested protuberances that are adhesively joined at distal surfaces thereof to confronting surfaces of the opposite ply, and the adhesively joined plies are provided with a spot embossed second pattern defined by registered, unidirectionally presented protuberances in each of the joined plies and fitted compactly one within the other.