Abstract: A device and method for forming a trim cover assembly for an automotive seat, wherein a top cover layer is stretched and pressed on a lower die by plural upper die elements in the outward direction and symmetrically relative to a central line of the lower die, to thereby place the top cover layer without clearance and slackened area therein, upon the lower die, and then a foam wadding and a wadding cover are fixed to the thus-pressed top cover layer. Thus, the resulting trim cove assembly is formed with a clear-cut or very distinct pattern of recessed grooves thereon.

Abstract: Composite soundproofing panels for applications in the automotive sector have a plastic layer bonded to at least one porous material layer. The plastic layer has a composition which contains a first elastomeric material, a high density filler material, a plasticizer and a second elastomeric material. The plastic layer is bonded to at least one self-supporting, premoldable layer of porous material while maintaining a constant thickness within +10%.

Abstract: A three-dimensional printed circuit assembly is formed by first making a substrate (20). A substrate (20) is first formed from a photoactive polymer (14) that is capable of altering its physical state when exposed to a radiant beam (30). At this point, the substrate is only partially cured. A conductive circuit pattern (50) is then formed on the partially cured substrate. The substrate is then molded to create a three-dimensional structure, and then further cured to cause the photoactive polymer to harden.

Abstract: A method of manufacturing a skin cover capable of making desired curved portions on the skin cover without deforming or damaging the skin cover and without creating wrinkles on the skin cover. The method includes the steps of placing one of the surface skin and the wadding along a manufacturing surface having a shape corresponding to the curved sections such that the one of the surface skin and the wadding is kept in a desired curved shape; and attaching another one of the surface skin and the wadding to the one placed along the manufacturing surface to obtain the skin cover in the desired curved shape.

Abstract: A method of assembling a vehicle seat by bonding adhesively a trim cover assembly to a preformed foam cushion member. In the assemblage, a location board having a serrated part on its side is sewn to the trim cover assembly such that the serrated part projects from the reverse surface of cover assembly, and such assembly is turned over and placed on a lower die having a location groove which includes a vertically curved part. The location board is fitted and bent vertically along such location groove, which permits bonding of the cover assembly neatly over the uneven surface of cushion member, without slack and wrinkles, when pressing the cushion member against the cover assembly by means of an upper die.

Abstract: A film/foil panel comprises a substrate such as a thermoformed film; a first film/foil combination; an insulating material; a second film/foil combination; a top web in sealing relationship to the substrate; the film/foil combinations substantially enclosing therebetween the insulating material; and the insulating material and enclosing film/foil combinations disposed between and enclosed by the substrate and top web.

Abstract: A method of forming a twin sheet plastic pallet formed of an upper and a lower sheet and utilizing an upper male mold having downwardly extending leg protrusions and a lower female mold having complementary upwardly opening leg cavities. The method includes introducing the lower sheet between the spaced upper and lower molds, vacuum forming the lower sheet to the molding surfaces of the upper mold, vacuum forming the lower sheet to the molding surfaces of the lower mold, introducing the upper sheet between the spaced molds, vacuum forming the upper sheet to the molding surfaces of the upper mold, and bringing the upper and lower molds together with their leg portions in nested relation to fuse the upper and lower sheets together along their peripheries and at the interfaces their nested leg portions to form the final pallet.

Abstract: A non-metallic unitary baking pan, and especially a baking pan made of plastic, including foam plastic, paper or plastic laminated paper in which a cake or cake-like product can be baked, which baking pan has portions thereof which are thicker and have greater insulating effect than other portions to more uniformly and evenly distribute the heat produced during the baking operation throughout the cake batter or dough being baked. Also disclosed is method for producing such a non-metallic unitary baking pan by means of heated mating dies under pressure the mating dies having portions spaced farther apart than other portions thereof to produce corresponding thicker portions in the pan so formed.

Abstract: A catalytic converter block is wrapped in a loose laminate of plastics material and a mat fibrous material, the plastics material being secured to the block at one end and continuing beyond the mat of fibrous material to cover same completely. The plastics material is secured under tension so as to compress the fibrous material to facilitate fitting in a casing for the converter block.

Abstract: A waterbed mattress corners are reinforced by a multi-layered angle made of a plastic material which is permanently fixed to the mattress. the angle has a first leg and a second leg extending from the bottom of the mattress to the top thereof. The first and second legs are disposed generally at ninety degrees with respect to each other. The angle is constructed by securing together a plurality of similarly shaped layers of a plastic material to form the angle. To reinforce a corner of the waterbed mattress the angle is placed over the corner so that one leg of the angle extends along one side of the corner and the other leg extends along the other side of the corner. One leg of the angle is secured to its corresponding side of the corner and the other leg is secured to the other side of the corner.

Abstract: A protective garment 10, such as a glove, arm guard or the like of wire 24 and fiber strands 26, 28, 30 and an elastomeric coating 16. The preferred garment is knitted from yarn 12 having a core 22 of one or more wire strands 24 and a fiber strand 26, and two wrappings of fiber strands 28, 30, preferably polyester. The knitted garment is coated, preferably by dipping in nitrile rubber, and the coating is cured in place. The garment is highly cut-resistant, nonabsorbent, highly slip-resistant, liquid in weight and flexible.

Abstract: A single stage method for forming and joining pre-consolidated sheets of fibre-reinforced thermoplastics material each having an adherent polymer layer in those areas that are to be joined comprises locating one of the sheets in a female mould tool cavity which is heated to the fusion bonding temperature of the adherent layers. A second sheet, located in register with the cavity is heated to its melt temperature and formed to shape by a male mould tool part while simultaneously applying pressure to the areas of the sheets to be joined together to form the component.

Abstract: Disclosed herein is a method of producing a trim board, which comprises by steps: (a) hot-pressing trimming and piercing a resin-impregnated substrate at the same time to produce a shaped substrate; (b) laying an outer skin member onto one surface of the shaped substrate with an interposal of a hot-melt sheet therebetween; (c) pressing the outer skin member against the shaped substrate while the shaped substrate is still hot, thereby to produce a skin covered unfinished trim board; (d) trimming and piercing the outer skin member at portions which correspond to the portions of the shaped substrate at which the trimming and piercing have been carried out at the step (a), the step (d) being so made that a peripheral portion of the outer skin member at which the trimming and piercing have been effected protrudes by a certain degree beyond a peripheral edge of the shaped substrate at which the trimming and piercing have been effected; and (e) turning back the protruding peripheral portion of the outer skin member

Abstract: A method to form a carpet tile into a configuration for use on a stair riser. This method involves measuring the stair riser and using this measurement to score the pile on the face of a tile. The tile is then bent to a 90.degree. angle and a nose guard adhesively placed over the bent or nose portion of the tile to provide a preformed product. This product then can be taken on the job, placed into position and readily tacked or glued down to provide the stairs with a tile product which is comparable to the adjacent tiled areas.

Abstract: A cartonless recyclable packages for protectively enclosing a product, such as photographic film, comprises a recyclable plastic container and mating cap with recyclably compatible plastic labels thereon bearing product information. One such label on the cap has readily tearable tab portions extending therefrom and tautly secured to the container, to tear apart when the cap is first removed. A second label, secured to the container and overlapping the tearable tab portions, includes inner and outer sheets separably adhered together. The outer sheet can be peeled back to reveal information on the interfacing surfaces of both sheets, and then re-adhered to the inner sheet. A third label, separably adhered to the first label on the cap, may be peeled away and re-adhered to some other surface for reference after the product has been removed.

Abstract: A method of manufacturing a vehicle seat cover and bonding the vehicle seat cover to a foam bun utilizing a style insert. The style insert is formed by taking a breathable cloth fabric and laminating it to a sheet of foam material. The composite so formed is then cut to a desired styled insert shape and sewn to the vehicle seat cover skirt to form a seat cover assembly.The composite, which may include an air impermeable barrier sheet or the barrier sheet may be included in the composite between the foam and fabric sheets, is positioned on a forming tool having removable style inserts, with the cloth side of the composite against the insert. An impermeable film is then positioned over the foam side of the insert composite and a vacuum drawn the forming tool and the impermeable film to draw the composite down into conformity with the style lines of the tool insert. An adhesively coated foam bun is then positioned and pressed against the composite on the forming tool.

Abstract: A method for making contoured covers for vehicle seats is disclosed. A cover member is attached to a foam sheet which has an adhesive layer covering the face opposite from the cover member. The adhesive layer is in turn covered with a backing material. Portions of the cover member are pressed into the foam sheet, contacting the adhesive. The adhesive bonds the cover member to the backing material forming the contours in the cover. Alternatively the adhesive layer may be omitted if a thermally sensitive backing material is used. In this case the portion of backing material pressed into contact with the cover is partially melted to bond the backing material to the cover.

Abstract: In a method of manufacturing trim panels which are made of several trim components or trim materials, such as door trim panels of automobiles, the trim panel is essentially finished in a single work operation in one work station. A vinyl cover film (12) is formed, trim inserts (10, 11) are laminated onto the cover film with the aid of a nesting die (8a, 8b), soft touch inserts (26) are laminated underneath the cover film and the so produced laminate is further laminated onto a rigid substrate (2 or 2'). The substrate may be a prefabricated substrate (2), or may be a rigid foam substrate (2') back-foamed onto the formed vinyl film (12). An apparatus for carrying out the method is essentially a forming station with an upper form or mold (1) and a lower form or mold (15). The lower mold (15) includes nest dies (8a, 8b) for securely holding and then pressure laminating the trim inserts (10, 11), whereby a high placement precision of the inserts (10, 11) is achieved.

Abstract: A plastic container having a multilayer label applied by in-mold labeling during the blow molding of the plastic container. The label includes a non-cellular inner layer, an intermediate cellular layer compatible with the inner layer and heat bonded to the inner layer, and an outer non-cellular plastic layer compatible with the intermediate cellular layer and heat bonded thereto. The label is positioned in a mold cavity with the outer layer in contact with the mold. When a hot plastic parison at molding temperature is expanded by fluid pressure against the walls of the mold to form a container, the non-cellular inner layer becomes bonded to the outer surface of the container by heat from the container.

Abstract: A process for manufacturing a composite panel capable of shock absorption comprising applying a bonding agent with an added cross-linking agent on a surface of a foam member to form a primer treatment surface thereon and applying to a surface of a laminating member the same or a similar bonding agent with added cross-linking agent. The treated surfaces of the foam member and laminating member are then placed into contact with one another and the two members are bonded together while heating the same and applying pressure thereto.

Abstract: A method of manufacturing an automotive seat in which a cushion body having a deep groove formed therein is bent at the groove so that the groove is divergently opened, and a covering member is pressed and bonded to the cushion body with a part of the covering member being inserted into the opened groove whereby a decorative groove is formed in the surface of the seat during the seat assembling process.

Abstract: This invention presents new water-based adhesives suitable for use in thermoforming lamination systems. More particularly, this invention presents water-based adhesive-forming compositions comprising an aromatic polyurethane in water dispersion or emulsion and a compatible cross-linking agent; also includable in the compositions are thickening agents and pigments. These new adhesives, it has been found, exhibit bonding strengths and temperature resistance far superior to the solvent and water-based adhesives currently used in industrial applications, and are useful in thermoforming lamination processes. Also disclosed is a one-step thermoform lamination edge-folding process using the adhesive.

Abstract: A method of forming an automotive seat, which basically comprises the steps of bonding a covering member to the upper surface of a foam cushion body, applying a pressure to a part of the lateral wall of the cushion body together with the corresponding part of the covering member, using a horizontally pressing means, so that the pressurized part of the covering member is inserted into and bonded in the lateral wall of the cushion body. In this way, a decorative deep groove is formed at the lateral portions of the seat.

Abstract: The invention relates to a sandwich construction comprising at least one layer of a thermoplastic synthetic foam having a fiber reinforced plastic sheet bonded to at least one surface thereof, and the softening temperature of the synthetic foam being different from the softening temperature of the synthetic material of the fiber reinforced plastic sheet.Preferably, this layer is a core layer of fiber reinforced synthetic material having on both sides a layer of the thermoplastic synthetic foam, said core layer being provided on both surfaces with the fiber reinforced plastic sheet.

Abstract: A method of attaching a plastic hub member to the proximal end of a Teflon-lined thermoplastic tubular catheter so as to prevent delamination of the Teflon lining at the site of the attachment. The thermoplastic outer layer of the tubular catheter is removed in a grinding operation for a predetermined distance from the proximal end of the tube to expose a short length of the Teflon lining. Next, a spinning forming tool is forced against the proximal end of the tubular catheter causing the exposed Teflon lining to be rolled back over the outer surface of the thermoplastic tube. Next, the proximal end of the catheter is inserted into the bore of the hub and because the Teflon layer has been rolled over the end portion of the tubular catheter, it is trapped against an internal flange formed in the catheter hub when the hub is adhesively bonded to the exterior of the thermoplastic layer and prevented from delaminating and possibly occluding the lumen of the catheter.

Abstract: A process for manufacturing a trim cover assembly constituting the surface of an automotive seat or airplane seat is disclosed and comprises the step of forming a covering material and a foam wadding with a plurality of recessed grooves on the surface thereof. The process also includes the step of forming the covering material in the trim cover assembly by a thermal press or the like into a predetermined uneven configuration. Then, the thus-formed covering material is adhesively bonded to the surface of the foam wadding so that various kinds of uneven configurations are available for use as the surface of the trim cover assembly.

Abstract: A contoured solar generator whose solar cells and their associated electrical terminals and connecting lines are embedded in a laminate including at least the solar cells, an elastic thermosetting adhesive foil and a glass pane. To adapt the solar generator to a given external contour or to fit it into a given contour, the solar generator is configured as a curved laminate including at least one-dimensionally bent solar cells.

Abstract: A method of assembling a seat back in an automotive seat is disclosed which comprises the steps: inserting a baggily sewn trim cover assembly into a lower mold; pressing an upper mold against the front surface of the trim cover assembly to emboss a predetermined configuration in the trim cover assembly; applying an adhesive agent to the embossed trim cover assembly; pressing a cushion member against the embossed trim cover assembly to bond thereto and, turning over the portions of the trim cover assembly which are not bonded to cover the cushion member.

Abstract: A process for making moldings with areas of marked final deformation from highly sensitive materials, such as tangled-fiber fleeces, in which the flat material is molded in the softened state between press molds. Prior to the actual molding process and independent of the desired molding of the final molding in a particular area and without any precompression of the material, the material is mechanically drawn between the corresponding press molds to such an extent that the resulting material flow roughly corresponds to the feed requirement for the final molding operation. The necessary auxiliary device comprises one or more push-rods with ram heads, which can be brought between the press molds when the press is in the open position and can be moved in the desired directions in the manner of an automated human fist.

Abstract: An embossed plastic panel door including a pair of plastic panel faces, preferably made of polyvinyl chloride, at least one of the plastic panel faces having a preselected design embossed thereon, and a relatively rigid polystyrene core having the same preselected design burned onto its facing surface. The embossed design is stretch embossed on each of the plastic panels and is burned into the core with a heated die. The core is then covered with heated adhesive and the plastic facing panels are placed on the opposing major surfaces of the core with the designs on the panels in alignment with the burned-in designs on the core and the panels and core are pressed together to form the completed door. A wooden perimeter frame may be placed around the core prior to securing the plastic panel faces thereon in order to provide a thermal brake and increase the structural definition.

Abstract: Herein disclosed is a method of producing a headrest comprising preparing a lower mold formed with a rectangular gutter-like cavity leaving a central land, extending a thermoplastic film over the shaped work face of the lower mold, and softening the plastic film by heating it. The method further includes placing an upper mold with a counter-shaped face onto the work face of the lower mold to provide a molded article of the thermoplastic film, applying the inner surface of the molded article with adhesive, putting a pad of shock-absorbing material into the molded article, and pressing the pad against the molded article to assure bonding therebetween. The method further comprises cutting the molded article at the portions other than the portions which substantially cover the pad, thereby to provide freely movable fragments of the film, and folding back the fragments of the film to cover the remaining portions of the pad, thereby to provide one pad unit.

Abstract: Methods for applying elastic bands to webs to form diapers includes extruding a thermoplastic rubber onto the web with the rubber self bonding or being secured by adhesive. The extruder head is movable to form elastic with a varying cross-section and to provide non-linear deposition patterns to provide a diaper with a close comfortable fit.

Abstract: Continuous strips of a first material, e.g., elastic strips, are continuously supplied to flexible strip supports in a supply zone while the strip supports are in a linear configuration. The strip supports are carried on respective transfer members which are mounted on a rotatable support so that individual transfer members follow a closed (orbital) path upon rotation of the support. The continuous strips are cut into discrete strips adhered to respective flexible strip supports whose configuration, and that of the discrete strips adhered thereto, is then changed to a desired curvilinear configuration. The transfer members are then brought into transfer contact in a transfer zone with a moving web of second material, which may comprise the backing sheet of a disposable diaper construction, and the curvilinear strips are transferred to the web.

Abstract: A method and apparatus are disclosed for preforming a heat-shrinkable member to a pre-selected configuration which may at least partially conform to a container to which the member is to be applied. The preformed member is subsequently applied to the container so that the member is retained in association therewith, such as for tamper-indication. The heat-shrinkable member is initially preformed by the use of a preforming mandrel which may be at least partially configured like the configuration of the container. After the member has been heat-shrunk on the preforming mandrel, it is positioned in association with the container, and thereafter heated so as to further conform the heat-shrinkable member to the configuration of the container. By this technique, hightly desirable control of the heat-shrinking process is achieved, thus assuring proper conformance of the heat-shrinkable member to its associated container.

Abstract: In a method of constructing patch pockets, adhesive (16) is provided adjacent to the bottom and side edges of a patch pocket blank (10). Preferably, the adhesive (16) is located on the obverse side so that inward folding of the edges orients said adhesive in the reverse direction. The folded patch pocket blank (10) is positioned against a garment (22) and the adhesive (16) is activated to effect bonding. If desired, a stitch (24) can be added along the edges of the adhesively secured pocket.In a method of constructing flaps, a flap blank (30) is provided with adhesive (35) adjacent to the top edge. Preferably, the adhesive (35) is provided on the obverse side so that downward folding of the top edge orients the adhesive in the reverse direction. The flap blank (30) is positioned against a garment (22) and the adhesive (35) is activated to effect bonding. If desired, a stitch (38) can be added along the top edge of the flap.

Abstract: Procedure for the manufacture of an artificial leg with a sleeve for the fixing of the artificial limb to the remaining part of the leg, in which the procedure embraces the manufacture of a positive model of the extremity which is used for forming the sleeve which is built into the artificial limb.The purpose of the invention is to facilitate individual adaptation concerning the form of the sleeve so that total surface contact is achieved against the leg, and also to reduce the manual work and the risk of failure.The invention is characterized by the sleeve being manufactured from an injection moulded standard sleeve of clear thermoplastic material with truncated conic form which forms an inner sleeve in the finished sleeve.

Abstract: A metal laminate is formed of a metallic member suitable to be repeatedly manually molded to conform to and retain the shape of an associated surface prior to being affixed thereto. An adhesive backing is on one side of the member and the backing is covered by a protective peelable coating.

Abstract: Lightweight aircraft transparencies are shaped to a desired configuration by laying up a plurality of flat oversized plastic sheets in a desired sequence to form a flat assembly. Portions of the marginal edges of the flat assembly are supported on a female support ring having a non-planar supporting surface. The assembly is first shaped at a temperature below its deformation temperature to a preliminary shape where its marginal edge portions conform to the non-planar supporting surface of the female support ring. While the marginal edges of the preliminarily shaped assembly are maintained in conformity with the female support ring, the assembly is uniformly exposed in an enclosed autoclave to elevated pressures to minimize outgassing and to elevated temperatures above its deformation temperature. A male form having an outline smaller than the female support ring engages the central portion of the preliminarily shaped assembly to impress the desired final shape thereto, e.g., a compound configuration.

Abstract: A decorative trim strip assembly for vehicles is provided, having a laterally curved portion formed therein. The assembly comprises a metallic backing plate and a polymeric resinous strip element (usually polyvinyl chloride) bonded to it. At least one longitudinal slit is formed in the polymeric resinous material so as to form longitudinal strip portions therein, in the area of the curved portion, and each of the longitudinal strip portions is stressed to an extent less than that which would cause undesirable deformation. In forming the decorative strip, the slit polymeric material is placed into a jig, with the ends of the slit portions thereof extending to varying amounts beyond the curve, the jigged element is then bonded to the backing plate (usually by heat bonding), and any excess amount of polymeric material extending beyond the curved portion which is not required is then trimmed off.

Abstract: In producing a motion picture screen from a workpiece by forming a surface with a number of continuously smoothly connected minute projections, a two-dimensional cutter which has a cutting edge constituted by a number of circular arcs connected together in a smooth wavy form lengthwise, each of the arcs having a predetermined curvature .rho..sub.1 and a predetermined central angle .theta..sub.1, and the centers of the neighboring arcs being on opposite sides of the cutting edge, is used to machine the surface of the workpiece by a relative movement between the workpiece and the cutter. A surface is machined that has in a section perpendicular to the length of the cutter a number of circular arcs connected together in a smooth wavy form lengthwise, each of the arcs having a predetermined curvature of .rho..sub.2 and a predetermined central angle .theta..sub.2 and the centers of the neighboring arcs being on opposite sides of the line. The workpiece thus machined can have aluminum, etc.

Abstract: In the packaging field certain types of packages are manufactured from pre-shaped, cylindrical casings made from a heat-shrinkable laminate. The casings are formed by winding a material sheet around a mandrel and subsequent sealing together of the overlapping ends of the sheet. However, because of the stiffness of the material the leading end of the sheet protrudes tangentially from the mandrel during the winding and prevents an accurate adaptation of the material sheet to the surface of the mandrel.According to the method and arrangement of this invention this disadvantage is avoided in that the leading end of the sheet is pre-heated on the side facing the mandrel to such a degree, that the shrinking is initialled. The shrinking of one side only results in that the leading end of the material sheet is given a curved shape with a radius that coincides with the radius of the mandrel, and consequently the leading end is no longer an obstacle to the winding.

Abstract: A helicopter spar root end and blade assembly for attachment to the rotary ead of the helicopter, the spar includes the root end attachment having a series of formed apertures therein generally molded from strips of fiber reinforced tapes, and which tapes are turned from their disposition at the apertures for extension outboard of the blade to enhance its structural reinforcement against fatigue and fracture. The method for forming such a spar root end and blade assembly includes the disposition of a removable form for positioning of the resin treated tapes along the intended length of the spar root and blade, simultaneously positioning fiberglass sheets into the configuration of the intended blade assembly, and then compressing die halves into position around the tape and sheet formed assembly at a pressure and temperature for a stipulated period of time until the molded assembly and its inherent resin achieves curing and setting into its final and concise form.

Abstract: Method for labeling objects including fruits supplied to a labeling station by an endless conveyor. Labels on a carrier tape are moved from a supply reel by a knurled roller which impresses a surface weakening pattern on each label so it will readily conform to a non-planar surface of the object. The tape is formed into a feed storage loop by an oscillatable tension regulating arm which controls actuation and deactuation of the knurled roller. An indexing tape segment passes through an indexing block in a transfer station, where each entering label is sensed by a detector. Indexing movement of the tape is initiated by an object detector on the conveyor. Indexing moves the tape around a sharp bend to strip the detected label from the tape and position it in a label holding frame.

Abstract: Shaped and self-supporting stratiform laminates, such as inner door panels for automobiles, are produced from a thermoplastic substrate and a flexible sheet material in a one-stroke molding, laminating, and cutting operation; laminated products obtained have protruding free edge portions of the flexible coating sheet so that cut edge portions of substrate can be covered subsequently with the protruding free portions.Apparatus for producing such laminates is a molding press having two molding plates, each of which includes one component of a pair of cutting means; the other two components of the pair of cutting means are provided by a generally annular element that is movable relative to the molding plates; the annular element includes a surface for cooperation with a peripheral knife around the surface of the upper molding plate to form one cutting means, and a cutting edge for cooperation with a shearing edge of the lower molding plate to form the second cutting means.

Abstract: This invention relates to press polishing transparencies for lightweight aircraft comprising at least one exterior sheet of acrylic resin involving the use of a polycarbonate pressing plate against the acrylic resin sheet. Both the polycarbonate pressing plate and as many sheets of acrylic resin as are included in the laminate may be press polished while flat by pressurized engagement against a smoothly surfaced flat glass pressing mold. Then, the polycarbonate pressing plate and as many sheets of acrylic resin as are included in the transparency are sag bent to conforming shapes with optional vacuum forming. The polycarbonate pressing plate so shaped is used directly against an acrylic resin surface without any parting material therebetween to press polish the outward facing surface of the acrylic resin sheet(s) so shaped and simultaneously laminate the shaped acrylic resin sheets when the latter are assembled with one or more layers of flexible interlayer material.

Abstract: In accordance with the present invention, there is provided an improved, simulated tufted cushion and method of making the same which involves simultaneously forming the tufts with simulated buttons and creases between tufts in a single operation in a heated press.

Abstract: A device for applying a pressure sensitive tape for securing covers onto drums in which means are provided for rotation of an arm about the periphery of the cover with the arm containing a pressure roller for pressing the tape into engagement with the edge of the cover as the tape is drawn from the roll about a tensioning post in response to rotation of the arm about the cover.

Abstract: The invention provides a method and apparatus for manufacturing rounded containers having inner and outer mating wall parts of plastics with a printed paper segment between said parts. The method comprises locating an outer wall part at a paper insert station in alignment with the smaller open end of a tubular tapered guide, feeding a printed paper segment through the tapered guide, where it is progressively shaped to correspond with the container but is given slightly smaller dimensions, and into said outer wall part, whereupon the resilience of the segment due to bending causes it to expand into contact with the interior of said outer wall part. An inner wall part is pressed into the outer wall at a subsequent operating station.The apparatus is arranged specifically to effect the above method.

Abstract: In the production of a wall covering board which is shaped and composed of a substrate of corrugated paperboard and a decorative and/or protective skin layer, a hot-press for bonding of the skin to the substrate either simultaneously with or subsequently to shaping of the substrate is combined with a skin material support mechanism and a drag mechanism including a sheet-grasping device mounted on the piston rod of a piston actuator. The support mechanism supports, with friction force, a belt of a sheet material employed as the skin at its one end horizontally on one side of the press. The piston rod is horizontally extended from the opposite side of the press to traverse the press and allow the grasping device to grasp the supported end of the belt and then retreated until the grasping device returns to the opposite side of the press, so that the belt is stretched between the stationary and movable dies of the press. By applying heat and pressure to the stretched belt through the movable die, the belt, i.e.

Abstract: A simplified layup mandrel with no contour or twist is utilized by the method of this invention for forming the spar member of an aerodynamic rotor blade. A fiber glass tape is wrapped (laid-up) to a desired thickness onto the simplified mandrel to form a strap as the initial step. Because of the simple design of the mandrel, the laid-up strap when removed from the mandrel has a basic U-shaped configuration with straight extending legs having substantially parallel vertically oriented faces. This strap is then placed on a forming mandrel and contoured to the desired shape either by hand or by coining in a forming die. The contoured strap is then utilized in any of the various subassemblies or final assembly of the composite aerodynamic rotor blade.