Abstract: The present invention relates to methods for forming a composite product having a patterned surface. A substrate including a porous structure (136), a sheet-form material (134) and a patterned sheet (131) are pressed together to form the composite product. In preferred examples, the patterned sheet is permeable to curable material in the sheet-form material.

Abstract: The present invention provides a photo-curable transfer sheet by which an optical information recording medium having small thickness and high capacity can be advantageously prepared, the photo-curable transfer layer of the sheet cured in the production of the optical information recording medium having excellent adhesion to the reflective layer such silver alloy and easy peeling property from the stamper to easily bring about the transfer layer having an uneven surface such as pits, etc accurately formed along an uneven surface of the stamper. The photo-curable transfer sheet has a photo-curable transfer layer comprising a photo-curable composition deformable by application of pressure, wherein the photo-curable composition comprises a polymer and a reactive diluent having a photopolymerizable functional group, and the reactive diluent has at least one hydroxyl group and an acryloyl group and/or methacryloyl group, the total of acryloyl group and/or methacryloyl group being at least two.

Abstract: An injection molded plastic instrument panel P.S.I.R. hidden door milling method including applying a stiff tape, having a hardness greater than a hardness of the plastic instrument panel, to a plastic instrument panel surface to be milled to prevent flexing of the surface during milling. The method may further include milling the surface along a generally width-wise central location of the tape, and removing the tape upon completion of the milling, with the method thereby minimizing burrs along edges of the milled surface. The invention also provides an injection molded plastic instrument panel P.S.I.R. hidden door, and a plastic automotive panel made by method described herein.

Abstract: A method is disclosed of manufacturing a transparent wear resistant surface layer (1). The method may include the steps of, applying a decorative material on a carrier, applying a dry powder layer comprising a mix of processed wood fibres, binder and wear resistant particles above the decorative layer, curing the mix to a decorative surface, including the transparent wear resistant layer, by applying heat and pressure on the mix. In a preferred embodiment the method includes the step of pressing the mix against an embossed matrix to create an embossed decorative surface with high wear resistance.

Abstract: Disclosed is a process for producing composite board, and the said board is glass fiber reinforced magnesium cement board with wood grain. The process comprises two steps of preparing a mold with wood grain and preparing glass fiber reinforced magnesium cement board using the mold. The first step comprises forming film bearing wood grain, copying the wood grain onto mill rolls, and rolling the formwork with the mill rolls. The second step comprises steps of preparing MgCl2 solution, agitating the mixed raw materials to obtain slurry, conveying the molds, scratching the slurry, disposing the raw materials, rolling, separating, shelving, curing, impregnating the board into water to remove free MgCl2, cutting, spraying protecting-paint, and so on. The process can produce the board with three-dimensional appeal, wood grain similar to that of log, and beautiful appearance.

Abstract: A process for manufacturing a layered composite component includes introducing a plurality of micro cracks into a predetermined region of the component in order to provide an increase in strength of the component at certain critical regions of high loading within the component. The micro cracks may be introduced using mechanical means, a pre conditioning load, or by manipulation of process parameters, material properties or stacking sequences.

Abstract: The present invention relates to light weight composite materials which comprise a metallic layer and a polymeric layer, the polymeric layer containing a filled thermoplastic polymer which includes a thermoplastic polymer and a metallic fiber. The composite materials of the present invention may be formed using conventional stamping equipment at ambient temperatures. Composite materials of the present invention may also be capable of being welded to other metal materials using a resistance welding process such as resistance spot welding.

Abstract: The present invention relates to a sheet composition containing at least one of either a polystyrene-based copolymer or an ethylene vinyl acetate-based copolymer, to a sheet produced from the same, to a laminated sheet containing the sheet, and to a composite sheet containing the laminated sheet. The sheet according to the present invention is provided with a high functional stability including wear resistance, oil resistance, and aging resistance, and superior embossing retention characteristics.

Abstract: A method for manufacturing floor panels, wherein one starts from board-shaped elements that are subjected to a press treatment, wherein during pressing at the decorative side of the board-shaped elements to be pressed, a press element is used having a plurality of separately formed press parts.

Abstract: Techniques or processes for providing markings on products are disclosed. In one embodiment, the products have housings and the markings are to be provided on the housings. For example, a housing for a particular product can include an outer housing surface and the markings can be provided in the outer housing surface so as to be visible from the outside of the housing.

Abstract: Embodiments of the present invention provide an improved and economical system and method for viewing proposed texture designs for textured decorative laminates without having to make a press plate and a sample laminate. Embodiments of the present invention further provide systems and methods for making sample laminates and for registering a sample press plate with the laminate's decorative design when manufacturing a sample laminate. More particularly, embodiments of the present invention utilize transparent sheets, such as acetate films, in novel ways during the design of textured laminate press plates and during the registration of the press plate and the laminate's decorative layer.

Abstract: Embodiments of the present invention provide systems and methods for creating textured laminate press plates that account for growth of the press plate and growth of the laminate's decorative layer. More particularly, embodiments of the present invention involve printing a two-dimensional representation of the three-dimensional surface of the proposed press plate, assuming a certain amount of expansion, onto a transparent overlay, such as a cellulose acetate sheet or a plate of glass. Embodiments of the present invention further involve positioning the overlay over an un-textured sample decorative laminate to examine the alignment of the press plate's proposed texture design with the sample laminate's decorative design.

Abstract: A method of producing a carbon nanotube film structure having a substrate and a carbon nanotube layer, comprises a placing step of placing a carbon nanotube film comprising a plurality of carbon nanotubes aligned in one direction within a film plane on the substrate; and a densifying step of applying a densifying treatment to the carbon nanotube film thereby forming the carbon nanotube layer having the weight density of the carbon nanotube to 0.1 g/cm3 or more. Thus, a problem of island-like shrinkage caused while a highly densified CNT layer is being manufactured is solved, and a high-quality CNT film structure wherein the aligned CNT layer having a high density and uniform thickness is deposited on the substrate.

Abstract: Example embodiments relate to methods of manufacturing and transferring a larger-sized graphene layer. A method of transferring a larger-sized graphene layer may include forming a graphene layer, a protection layer, and an adhesive layer on a substrate and removing the substrate. The graphene layer may be disposed on a transferring substrate by sliding the graphene layer onto the transferring substrate.

Abstract: A plastic shell with ink-free pattern and its manufacturing method thereof are provided. The manufacturing method includes a step of providing a multilayered film with ink-free pattern, a step of adhering a protective layer of the multilayered film on a surface of a plastic shell body, and a step of performing a laser engraving procedure to present a relief pattern on a surface of the protective layer.

Abstract: Multicolored film composites are produced by laminating a support film with at least two different-colored top films. The surface of the top films or of the film composite is provided with a surface structure. The support film is a film of thermoplastic foam material, and the top films are laminated on in temporal succession and in overlapping relationship onto the support film.

Abstract: A laminated panel (23) comprises a fusible layer (23A) having an upper surface. A mesh layer (23A, A1) has an encapsulated portion enclosed in the fusible layer so as to be below the upper surface of the fusible layer (23A). An embossed portion (A1) protrudes from the upper surface of the fusible layer (23A). A method (10) of forming a laminated panel with the fusible layer and the mesh layer comprises the steps of: i) heating the fusible layer (23A) to fuse a portion of the fusible layer; and ii) pressing only selected portion of the mesh layer against the fusible layer to provide for the formation of an embossed pattern (A1) on the resulting laminated panel (10).

Abstract: A closure tab is provided and includes a first substrate. A second substrate is adhesively attached to the first substrate. The second substrate has mechanical closure material formed thereon. A compression bond pattern is applied to the first substrate and the second substrate. The compression bond pattern includes at least one outwardly extending protrusion. The compression bond pattern may include, for example, circular bond points, stripes, or a decorative element. A method is also provided wherein the second substrate is compressed onto the first substrate by a patterned roller. The second substrate may be compressed onto the first substrate by a plurality of pins spaced in alternating offset rows.

Abstract: A method for manufacturing an armrest includes making a plurality of core sections. Each core section is formed by bonding a plurality of waste pieces of high-quality wood together. Each of two adjacent ends respectively of two adjacent core sections is machined to provide a serrated coupling face having a plurality of grooves and a plurality of protrusions. The core sections are bonded together to form a core having a desired length by applying adhesive to the serrated coupling faces. A plurality of upper boards made of the same material as the core is bonded to a top side of the core. A plurality of lateral boards made of the same material as the core is bonded to each of two lateral sides of the core.

Abstract: An apparatus affixes an adhesive tape to a workpiece having a cylindrical portion and an outer peripheral surface. The apparatus comprises a tape-feeding device for feeding an adhesive tape below the outer peripheral surface such that the adhesive surface faces upwardly in a direction approximately perpendicular to an axis of the cylindrical portion, a tape-cutting device for cutting the adhesive tape fed from the tape-feeding device in a predetermined length, and a tape-affixing device for thrusting and affixing the adhesive surface of the adhesive tape which was cut by the tape-cutting device to the outer peripheral surface of the cylindrical portion such that the tape-affixing device passes through both sides of the outer peripheral surface of the cylindrical portion from below thereof so as to elevate the adhesive tape.

Abstract: An absorbent article with high fitting property and high absorptivity, where the end part is less deformed, is provided. An absorbent article comprising at least a liquid-permeable sheet, a liquid-impermeable sheet, and an absorber sandwiched between the liquid-permeable sheet and the liquid-impermeable sheet, wherein the absorber comprises a first absorbing part and a second absorbing part formed nearly on the center part of the first absorbing part and smaller in the area than the first absorbing part, and a compressed groove is continuously provided in nearly closed form to extend from the peripheral edge region in the longitudinal direction of the second absorbing part to the first absorbing part.

Abstract: A production method of metal workpiece is provided. First, an adhesive layer is applied on a metal workpiece. The adhesive layer is impressed by a mold, so that the adhesive layer forms a three-dimensional pattern. The adhesive layer is then cured by implementing a plurality of heat treatments thereon. A metal workpiece with three-dimensional pattern is also provided.

Abstract: To apply a colored recess part to an absorbent article such as sanitary napkin without worsening the soft and comfortable touch to skin and allowing the colorant from coming into direct contact with the skin of a wearer. An absorbent article comprising a liquid-permeable sheet, a liquid-impermeable sheet, and an absorber sandwiched between the liquid-permeable sheet and the liquid-impermeable sheet, wherein a recess part is provided in the liquid-permeable sheet, at least a portion provided with the recess part has a colored layer in contact with the back surface of the liquid-permeable sheet, and the recess part appears in a color different from the portion other than the recess part. The recess part is provided by stacking the liquid-permeable sheet and the colored layer and applying embossing from the liquid-permeable sheet side to the region where the colored layer is present.

Abstract: The present invention broadly comprises a holding device for studying cells comprising at least one cavity adapted to receive cells in a medium consisting essentially of water, the cavity having a substrate and a generally inert wall, wherein the substrate includes a surface for receiving the medium, and wherein the surface includes a multiplicity of pico liter wells and is characterized in that the substrate is substantially translucent and has a refractive index equal to the refractive index of the medium. The invention further comprises a method of making the holding device comprising providing a carrier plate, applying an adhesive layer to the carrier plate, depositing a curable substrate on the adhesive layer, applying a second layer of adhesive to the substrate, attaching a wall structure to the second layer of adhesive, forming a multiplicity of pico liter wells in the substrate, curing the substrate, and removing the template.

Abstract: A dichroic, light refracting resin panel comprises one or more dichroic/refracting films that have been embedded and/or laminated between a plurality of resin substrates, such as copolyester, polycarbonate, and/or acrylic substrates. The dichroic resin panel can be manufactured with a variety of different materials, and with autoclave or hot press methods in a manner that ensures structural and aesthetic integrity. Specifically, a dichroic resin panel in accordance with the present invention can be created in such a way as to avoid delamination despite a variety of end-uses and formations (e.g., curved panel, embossed/textured surfaces). In addition, the dichroic resin panels can be handled, transported, and installed in a variety of exterior or interior applications, even where certain building code requirements may be relatively stringent. The dichroic resin panels can be used in a variety of structural and/or aesthetic applications.

Abstract: The present invention relates to improvements in security devices that can be used in varying shapes and sizes for various authenticating or security applications, particularly an optically variable security device utilising liquid crystal materials. The security device comprises a liquid crystal layer (11), an at least partially absorbing layer (12) adjacent at least a part of one side of the liquid crystal layer (11), and at least one customising region (13) which is adjacent at least a part of an opposite side of the liquid crystal layer (11) to the absorbing layer (12) in selected regions. The at least one customising region (13) modifies the colour shifting properties of the liquid crystal layer (11) such that at least two contrasting optically variable regions are provided by the regions covered by the at least one customising region and regions not covered by the at least one customising region.

Abstract: This invention provides an embossed release paper that has high heat resistance and embossing properties. The embossed release paper comprises a paper base material, an ionizing radiation-cured resin layer, and a heat-cured silicone layer stacked in that order, the embossed release paper having embosses. The embossed release paper has high heat resistance and thus is suitable for use in synthetic leather production and melamine decorative sheet production that involve surface emboss pattern formation.

Abstract: According to a first aspect of the invention, a method for manufacturing a concave-convex pattern includes the steps of heating a sheet-like member, compressively bonding the sheet-like member, removing the sheet-like member after the compressively bonding, and transferring a pattern shape of a reverse concave-convex pattern layer to a surface of the substrate. The sheet-like member has a concave-convex pattern block on at least one of surfaces thereof, and is given flowability thereto by heating. The reverse concave-convex pattern layer is formed on the one of the surfaces, and continues over two or more concaves of the concave-convex pattern block so that the reverse concave-convex pattern layer meshes at least partially with the concave-convex pattern block. At least the reverse concave-convex pattern layer is left on the substrate. Here, the one of the surfaces has the concave-convex pattern block.

Abstract: A method of transferring a device includes: arranging a release layer and a device in the stated lamination order on a first substrate having light transmitting property via a bonding layer having light transmitting property; arranging an adhesive layer formed on a second substrate so that the adhesive layer is opposed to a surface of the first substrate on which the device is arranged; and ablating the release layer by performing light irradiation on the release layer from the first substrate side and transferring the device onto the second substrate with the bonding layer being left on the first substrate.

Abstract: A method for fabricating a patterned recording medium includes providing a workpiece with a non-magnetic substrate and at least one overlying magnetic layer, laminating a thermal insulation barrier partially in a soft under layer of one of the at least one magnetic layers and forming a topographical pattern including a plurality of trenches in the soft under layer. Blocks of track triplets are formed between adjacent trenches that are magnetically and thermally insulated from other adjacent blocks of track triplets.

Abstract: The present invention provides a photo-curable transfer sheet by which an optical information recording medium (e.g., DVD) having small thickness and high capacity can be advantageously prepared, and which is improved in transferring property of pits and the like and curing property. The photo-curable transfer sheet has a photo-curable transfer layer comprising a photo-curable composition deformable by application of pressure, wherein the photo-curable composition comprises a polymer having a glass transition temperature of not less than 80° C. and a reactive diluent having a photopolymerizable functional group. The invention also provides a process for the preparation of an optical information recording medium using the sheet, and the optical information recording medium.

Abstract: A V-ribbed belt that includes a ribbed surface covered with fabric is provided. The fabric is stretchable in two predetermined directions. A method for manufacturing the V-ribbed belt is also provided. The method includes placing a belt matrix about a mandrel, placing a fabric about the external circumference of the belt matrix which wraps around the mandrel, placing the mandrel inside a shell having a plurality of grooves on the internal circumference, expanding the belt matrix and the fabric toward the internal circumference of the shell and thus pressing the fabric onto the internal circumference having the multi-ribbed structure, and curing the belt matrix with the fabric. The fabric is stretchable to accommodate itself to the multi-ribbed structure.

Abstract: The invention relates to a license plate for vehicles that comprises a light guide comprising a matrix of a transparent polymeric material A having distributed therein particles of a material B for scattering light within the light guide. The license plate further comprises a retroreflective sheet having a retroreflective face that faces a first side of the light guide. The invention provides for an optimized illuminated license plate, and methods of making such license plate.

Abstract: This marking plate, which can be a license plate or a signage plate, comprises at least one base plate and symbols obtained by stamping the marking plate. The base plate is composed of a composite material containing a matrix and a fiber reinforcement comprising natural fibers.

Abstract: Method for manufacturing laminate that can be applied for encasing substrates, wherein the method comprises at least the step of performing a press treatment with a press element which is provided with protrusions and/or recesses, with the characteristic that at least at the surface of the laminate, a structure of impressions is formed by means of said recesses and/or protrusions, which substantially follows said pattern. The invention also relates to a device applied herewith, a method for encasing substrates and encased substrates obtained herewith.

Abstract: A film for application to the upper surface of a floor covering comprising: (a) a blend of an acrylic resin and a fluoropolymer resin; and, optionally (b) anti-slip particles wherein the film comprises two or more layers. A method of forming the floor covering is also disclosed.

Abstract: There is described a process for the production of a multilayer body (4) having an electrically conductive layer (421) arranged on a carrier layer (41), in which there is provided a transfer film (5) having a transfer layer (52) of an electrically conductive polymer. The electrically conductive layer is transferred from the transfer film (5) on to the multilayer body (4). There are also provided a transfer film and a multilayer body produced in accordance with the process.

Abstract: It is intended to provide an absorbent article provided with a composite sheet which comprises a film sheet and a fiber mass and is excellent in the ability to draw in a liquid and the ability to prevent the backward flow. Namely, an absorbent article provided with a composite sheet comprising a film sheet having multiple pores formed therein and a fiber mass laminated on one side of the film sheet, wherein the fiber mass has a projected section in which a part of the fiber mass projects through the multiple pores toward the other side of the film sheet.

Abstract: Procedure for manufacturing a multilayer composite material for decorative objects and multilayer composite material obtained by this procedure. The procedure comprises the following steps, namely, placing a first decorative sheet (1) of flexible material on a work surface, applying a first layer of adhesive material (2) on the facing surface of the first decorative sheet (1), placing a structural sheet (3) of malleable semirigid material on the first layer of adhesive material (2), applying a second layer of adhesive material (4) on the facing surface of the layer of moldable semirigid material (3), placing a second decorative sheet (5) of flexible material on the second layer of adhesive material (4) and exerting even pressure on the surface of the sheets for a tight joining together. The composite material comprises a first (1) decorative sheet of flexible material, a structural sheet (3) of malleable semirigid material and a second (5) decorative sheet of flexible material.

Abstract: Methods and apparatus for making an embossed thermoplastic liner panel for use as a textured interior liner of a cargo carrying vehicle.

Abstract: A composite sandwich structure is produced by providing a core structure, applying cover layers on opposite sides of the core structure, and forming an edge seal. The core structure has a folded cell structure with fold valleys forming continuous open channels with open ends and/or open channel sides at edges of the core structure. The channels extend along and are bounded between the fold valleys and the cover layers. The edge seal is formed to have a limited spatial volume in an edge region at an edge of the core structure, to close and seal open ends and/or open channel sides of the channels of the core, without an uncontrolled penetration of the seal material from the edge region to a greater depth into the open channels.

Abstract: A method of manufacturing a shaped polymer device comprises forming a planar polymer layer over a substrate which has a lower coefficient of thermal expansion than the polymer layer; and shaping the polymer layer using a laser ablation process. This method uses a substrate with low thermal expansion to limit the expansion of the attached polymer layer when it is being shaped by a laser ablation process. In addition there is provided a lens structure for an *autostereoscopic display device comprising a substantially planar glass substrate and a polymer layer defining a lenticular arrangement provided over the glass substrate.

Abstract: By using an existing, relatively inexpensive manufacturing device, micropatterns (e.g. guiding grooves, prepits) having such track pitch and pit pitch that are smaller than the diameter of a light spot are formed more finely. There are provided at least two layers, i.e. (i) a resin substrate and (ii) a depressed part inducing layer made of dielectric material or metal oxide. A light beam is radiated and focused onto the depressed part inducing layer so as to form pit parts and/or guiding grooves on irradiated parts of the resin substrate. The depressed part inducing layer is then removed, so as to expose the pit parts and/or guiding grooves.

Abstract: A value or security document (2) contains a security feature (4) in the form of a film laser with an emitter layer (12) and preferably a protective layer (14). A spatial, periodic modulation (8), preferably of the surface of a substrate, permits fine adjustment of a laser wavelength within a range of possible wavelengths. This permits a coding of the security feature by different portions of different wavelengths.

Abstract: Laser induced thermal embossing (LITE) films used to make microreplication tools, liners, and products such as laser induced thermal imaging (LITI) donor films. The LITE tools or liners have a microstructured surface selectively imposed upon them as determined by an area of imaging the LITE films against one or more microreplication tools. An orientation between the laser imaging lines and LITE films can be selected to produce various microreplication patterns on the tools. The LITE tools can be made having a structure on structure pattern including a microstructured pattern with a nanostructured surface. The LITE liners can be combined with other films to form products. The LITE films can also be coated with a transfer layer to form a LITE donor film with a structured transfer layer.

Abstract: A method and apparatus for forming a laminate of calendered films in one pass including feeding means for feeding a base fabric; heating means for preheating the fabric to raise the temperature of the fabric and remove residual moisture; a first calendering means for forming a calendered film and applying said film to the base fabric; roller means for joining the first calendered film to said base fabric; a second calendering means located subsequent to and spaced apart from the first calendering means for forming a second calendered film and applying the second film to the uncoated side of the base fabric; roller means for joining the second calendered film to said base fabric to form the double laminated film; means for cooling the double laminated film; and means for collecting the laminated film.

Abstract: A production process is provided for a board of hydraulic binder with a facing on each of its sides. The process includes on one side first tapered parallel edges and on the same side or the other side, two second tapered parallel edges perpendicular to the first. The process also includes the use of a forming lath having at least two distal parts. The process can be used in a production line that includes a specific lath.

Abstract: A laminate manufacturing system, method, and article of manufacture, the article of manufacture having a core of fresh or green wood and/or recycled wood products, processed down to a particle size of less than 5 mm, and preferably less than 3 mm, and bonded together with glue, opposing surface inner veneer bonded to opposing surfaces of the core with glue, opposing surface outer veneer bonded to opposing surface inner veneer with glue, opposing edge veneer bonded to opposing edges of the core with glue. Each of the veneers is preferably 0.5 mm thick, although suitable veneer thicknesses may range from 0.3 to 0.5 mm. The article of manufacture thus produced is a laminated wood product having a particle to glue ratios that provides a durable, lightweight, strong attractive product that gives the appearance of wood.

Abstract: Methods of forming thin film solar cells with a metallic substrate are described, as well as solar cells and solar cells strings. The front surface of the metallic substrate is polished to form a polished front surface so that the average roughness of the polished front surface is less than 50 nm. The back surface of the metallic substrate is roughened to form a rough back surface so that the average roughness of the conditioned back surface is more than 500 nm. A Group IBIIIAVIA compound absorber layer is formed over the polished front surface.

Abstract: A method for manufacturing floor panels, wherein boards of laminate material are formed by means of a press treatment and wherein these boards are divided into several panels, from which the actual floor panels are formed. In a press treatment of the method, at least one impression is provided in the board, which at least is employed as a guiding groove for guiding the aforementioned board or the subsequently obtained panels in further treatments.