Abstract: Thermoplastic materials are now extruded with the final, desired cross sectional profiles and often have protective surfaces of a polyvinylchloride shell co-extruded on one or more than one of their outer surfaces. These profiles typically have hollow axial channels or cores running the length of the extrusion which applicant has found can be used to increase the rigidity of such profiles by inserting reinforcing members into such axial channels and fixedly securing the reinforcing member to the profile by mechanical fastening means and thereafter using such profiles to construct rectangular frames for windows, doors, casement and the like. The technique allows such reinforced profiles to be employed in frames where the mechanical loadings on such frames would otherwise prevent the use of such extruded profiles.

Abstract: A fuel injection valve is provided with a main body and a valve member. The main body has a fuel passage and a fuel injection opening formed at the downstream-end of the fuel passage. The valve member is provided in the fuel passage. The valve member is configured to move between a first position in which the valve member closes the fuel injection opening and a second position in which the valve member opens the fuel injection opening. The fuel injection valve is further provided with a compression spring disposed in the fuel passage and a spring pin. The compression spring restrains the valve member toward the first position. The spring pin is pressedly inserted into the fuel passage for keeping the compression spring in the fuel passage. A surface of the spring pin has a resistance against sulfur.

Abstract: A device for continuously sheathing a ply of threads, said ply being formed by an array of approximately mutually parallel threads (F). The device comprises a thread guide (35), a coating chamber (31) into which a first feed channel (10) and a second feed channel (20) run, which are independent of each other, connected to a first feed means (13) and to a second feed means (23) respectively and capable of delivering a first material (A) and a second material (B) under pressure and with a defined flow rate, and the outlets (11, 21) of which channels are placed above and below the plane of the ply of threads (F), and an output die. Pressure-measuring means (12, 22), connected to a controller for controlling the pressure of each of the feed means (13, 23), are placed in the coating chamber (31) facing and in line with each other, on either side of the plane of the ply and in the immediate vicinity of the outlet for the feed channels (11, 21).

Abstract: A method of applying an outer insulation to a stator bar to form an insulated stator bar. The method entails extruding at least one extruded member that will form the outer insulation. The extruded member has an opposing pair of edges that are parallel to the longitudinal length of the extruded member. The extrusion process creates an inner cavity that extends the longitudinal length of the extruded member. A bare stator bar is then inserted into the inner cavity of the outer insulation so that the outer insulation surrounds the perimeter of the bar and extends along a longitudinal length thereof. The edges of the extruded member are then attached together so that the perimeter of the bar is entirely enclosed by the extruded member.

Abstract: A method for producing a contactless card having a support for the functional elements of the card. The support is provided with lower and upper covering layers, and the functional elements borne thereon are formed by means of extrusion, directly in contact with the support.

Abstract: The present invention includes a process for making a magnetically readable card. The process includes providing a polymeric extrudable substrate material and one or more magnetic strips. The substrate is extruded in an extruder. The magnetic strips are aligned and coextruded with the polymeric substrate in the extruder to form a continuous length of magnetic strips and polymeric material.

Abstract: A delivery system and method for interstitial radiation therapy comprising substantially axially stiff and longitudinally flexible elongated members made of material which is bioabsorbable in living tissue and a plurality of radioactive seeds dispersed in a predetermined array within the elongate member. The radioactive seeds can be dispersed within assembled half-shells made of the same material. The housing for the radiation seeds can also be manufactured from extruded material. A system for manufacturing the interstitial radiation therapy seed strands that automatically makes the seed strands at the patient's bedside. The delivery system and method further customize the member based on a prescription.

Abstract: A porous adhesive sheet 1 having plural through holes 2 running in about parallel with each other in the thickness direction A of an adhesive organic film 3, wherein the through holes have about congruent sections in the diameter direction from one opening 2a to the other opening 2b and a production method thereof, and a semiconductor wafer with a porous adhesive sheet 31, which includes a semiconductor wafer 32 having an electrode 33, the porous adhesive sheet 1 adhered to the semiconductor wafer, and a conductive part 34 formed by filling a through hole 2 located on the electrode 33 with a conductive material, and a production method thereof are provided.

Abstract: Manufactured articles and methods of producing such articles are disclosed where the article has a thermoplastic polymer component and a curable polymer component. The curable polymer may be moisture-curable polymer, or microwave, dielectric or radio frequency curable polymer. The articles may be manufactured by a variety of polymer processing methods including extrusion, co-extrusion, co-molding, injection molding and calendering. A variety of articles and shapes may be made by the method including electric wire and cable, and weatherstripping.

Abstract: There is disclosed a method of forming a foam product, comprising the steps of forming a layer of uncured polymeric foam; applying to the layer of uncured foam a layer of bubble pack, such that the bubbles that extend outwardly from the bubble pack at least partially penetrate into the uncured foam; and curing the layer of uncured polymeric foam. Products made by the process are also disclosed.

Abstract: A method for making a vacuum packaging film includes flowing a plastic melt, from a multi-layer extruder, onto a rotating roller. The plastic melt is then cooled while simultaneously imparting a pattern, via a pattern imparting means, onto the plastic melt resulting in the vacuum packaging film.

Abstract: The present invention concerns a process for producting cables, in particular cables for the distribution of electrical energy or cables for telecommunications, more particularly, cables having at least one covering layer comprising a composition of high viscosity. More particularly, the present invention concerns cables having at least one covering layer comprising a polymeric composition comprising a mineral filler capable of imparting one or more specific properties to the aforesaid cables. In accordance with the present invention, said production process comprises the stages of: conveying at least one conducting element inside of an extruder; feeding the polymeric material, optionally premixed with other components of said composition, into said extruder, filtering the material transferred and plasticized by the screw of said extruder; depositing said material onto said at least one conducting element, the filtration operation being performed with a filtration efficiency greater than 0.

Abstract: A method for the manufacture of a cable having at least one conductor and at least one sheath surrounding the conductor which is made of an insulating plastic material, wherein the plastic material is applied to the conductor by extrusion and is subsequently cross-linked or cured in a tube-like envelope by supplying heat thereto, wherein a tube-shaped or hose-shaped envelope is continuously produced around the cable sheath in an intimate contact with or at a radial distance therefrom after said extrusion, which envelope is adapted to ensure the counterpressure required for the cross-linking or curing process in the cable sheath.

Abstract: A method for the production of a trim part for decorative purposes, especially for the forming of interior and/or exterior trim parts for motor vehicles, having a thin ornamental layer made from an inorganic and/or crystalline material that is fragile in thin-layer form, especially natural stone, includes the following method steps: first, a flexible, at least partially transparent stabilizing material is applied to the surface of a block of inorganic and/or crystalline material and is separated together with a thin ornamental layer from the block of inorganic and/or crystalline material; then the laminate of ornamental layer and stabilizing material is placed in a casting mold for the trim part; the casting mold is closed by moving an upper mold and a lower mold relative to one another, and the ornamental layer is thereby shaped into a desired three-dimensional form determined by the casting mold; then the casting mold is filled with at least approximately transparent material and the ornamental layer is the

Abstract: A composite panel comprised of a sheet of substrate and a coextruded layer of plastic covering the substrate. The panel may be used as a retaining panel for a body of water in a cantilever wall or an anchored sheet pile wall. The retaining panel may include a central portion, two side portions, and two flanges. The retaining panel may also include integral connecting portions. The substrate may be comprised of a material such as aluminum or steel, while the plastic may be a material such as polyvinyl chloride (PVC). Other applications of the composite panel include uses as building panels for sidewalls or roofs.

Abstract: The present invention relates to a hose that includes a tubular innermost portion, a reinforcing layer surrounding the innermost portion, and an outermost layer surrounding the reinforcing layer, where the innermost portion includes a wrapped layer. The innermost portion may be only the wrapped layer or may include an inner tube as well. The present invention also relates to a method of manufacturing hose with a wrapped layer. A film is wrapped around an inner tube or a mandrel, followed by the application of a reinforcing layer and an outermost layer.

Abstract: An apparatus and method for producing a coated wire or other elongated article including a means to extrude a polymer in tubular form around the wire or article and a means to increase the temperature of the wire or article before extrusion of the polymer thereon. The extruded polymer is elongated from the extrusion opening to the elongated article, forming a melt cone, were the relative feeding speed of the heated elongated article and the extrusion rate of the polymer are controlled and with the aid of at least a partial vacuum that is achieved in the extrusion tooling and inside the melt cone the extruded polymer tightly encases the wire achieving a thin polymer coating.

Abstract: A method and device for the production of flat ribbon cables is disclosed, in which several metallic conductors are provided one next to the other and spaced apart in one or more planes, within a synthetic material sheath. The electrical conductors are placed on a ribbon-shaped base and secured with a curing synthetic material melt, so that the synthetic material film that lies in the gap between a roller and a shape molding causes the metallic electrical conductors to join and combine into one composite product. This intermediate product is then, within the same gap between roller and shape molding, joined and coated with a synthetic material compound in a plastic state with the result that the conductors are ensheathed on all sides.

Abstract: An ultralow expansion brake rubber hose comprising an inner rubber tube, a first reinforcing layer, a second reinforcing layer and an outer rubber layer, wherein a thermosetting resin which penetrates the reinforcing fibers constituting the first reinforcing layer and which is cured at vulcanizing temperatures is cured by vulcanization to turn the first reinforcing layer into a solid cured layer. By turning the first reinforcing layer into the solid cured layer, the mutual slippage between the reinforcing fibers of the first reinforcing layer can be prevented, and a brake rubber hose having low expansion and excellent durability can be obtained.

Abstract: The present invention pertains to carpet and method of making it. In one aspect, the carpet includes (a) a primary backing which has a face and a back surface, (b) a plurality of fibers attached to the primary backing and extending from the face of the primary backing and exposed at the back surface of the primary backing, (c) an adhesive backing, (d) an optional secondary backing adjacent to the adhesive backing, and (e) at least one homogeneously branched linear ethylene polymer. The method includes extrusion coating at least one homogeneously branched linear ethylene polymer onto the back surface of a primary backing to provide an adhesive backing. The method can include additional steps or procedures, either separately or in various combinations.

Abstract: A method for making an endoluminal prosthesis for implantation within a body lumen to maintain luminal patency, the prothesis including a support structure, such as a wire member, and a polymer component, such as a polymer cladding. The method may include joining a wire member to a polymer cladding, helically wrapping a length of the joined support wire member and polymer cladding such that adjacent windings of the polymer cladding have overlapping regions, and heating the joined support wire member and polymer cladding above the melt point of the polymer cladding.

Abstract: A continuous method of making dry-stretch microporous membrane battery separators from polypropylene (PP) or polyethylene (PE) or both benefits to the manufacturers in the production efficiency. The precursor-film extrusion in this invention is accomplished by multiple small film-extrusion lines at a compatible line speed with the followed oven processes (annealing and stretching). The overall production process starts continuously from film extrusion to annealing and to stretching. The benefits of the inventive continuous process includes a higher product yield, more effective oven-time usage, no need to handle and manage the intermediate products, less need in labor and machine maintenance, and potentially more stable product quality.

Abstract: A room temperature blind slats extruding method includes the steps of (a) cutting wooden material into wooden plates and then delivering the wooden plates to the extruding mold of an extruding machine after washed, (b) preparing a liquid coating mixture containing Methyl Cellulose, water, Calcium Carbonate, and glue, and then delivering the liquid coating mixture to the extruding mold of the extruding machine, (c) ejecting the liquid coating mixture through an extruding nozzle to the wooden plates, enabling the wooden plates to be respectively covered with a uniform layer of the liquid coating mixture, and (d) drying the coated wooden plates into finished blind slats.

Abstract: An apparatus for forming a polymeric pressure vessel includes two, coaxial plastic extruders separated by a hole-forming laser and connected to a variable die, a vacuum/blow molding apparatus, a fusing device, a braiding mechanism, and an overcoat applicator. The first extruder forms a tubular core, and the laser forms axially-spaced apertures in the core. The second extruder forms an outer tube coaxially over the tubular core and the variable die is alternately opened and closed to form parisons of increased material at axially-spaced locations along the outer tube. The parisons are moved into the molding apparatus and are expanded in a vacuum/blow molding process into hollow chambers of preferably ellipsoidal shape. The fusing device fuses the outer tube to the tubular core at locations between the spaced-apart hollow chambers, the braiding mechanism then applies a layer of interwoven reinforcing filament fiber, and the overcoat applicator applies a protective polymeric coating over the fiber layer.

Abstract: The method of continuously manufacturing pencils or crayons consists in coextruding a filled first thermoplastic material referred to as “lead” material, and around it both an intermediate “protective” layer of a thermoplastic material having no expanding agent and a second thermoplastic material containing an expanding agent and referred to as “wood” material, and in cooling said coextruded thermoplastic materials. According to the invention, the thermoplastic material constituting the protective layer is determined so that during cooling it remains deformable while the lead material shrinks. The pencil is constituted by superposing a core of a filled first thermoplastic material referred to as “lead” material, a protective layer of a non-expanded thermoplastic material, and a layer of an expanded second thermoplastic material referred to as “wood” material.

Abstract: The present invention relates to a film structure and a method of manufacturing the same. More specifically, the film structure may include a barrier material made from EVOH, nylon or other thermally sensitive barrier material encapsulated by a first adhesive material. The barrier material and the first adhesive material form a barrier layer and a first set of adhesive layers when coextruded. The barrier layer and the first set of adhesive layers may be coextruded at the same or a similar temperature to form a first extrudate. The extrudate may be encapsulated by or otherwise coextruded with a second adhesive material to form a second extrudate at a higher temperature than the first extrudate that then may be formed into a flat sheet via a die. The first set of adhesive layers protects the barrier layer from high temperatures and long residence times related to the coextrusion/lamination process that may degrade the barrier layer.

Abstract: A delivery system and method for interstitial radiation therapy comprising substantially axially stiff and longitudinally flexible elongated members made of material which is bioabsorbable in living tissue and a plurality of radioactive seeds dispersed in a predetermined array within the elongate member. The radioactive seeds can be dispersed within assembled half-shells made of the same material. The housing for the radiation seeds can also be manufactured from extruded material. A system for manufacturing the interstitial radiation therapy seed strands that automatically makes the seed strands at the patient's bedside. The delivery system and method further customize the member based on a prescription.

Abstract: Composite metal and plastic fencing includes a plurality of spaced apart fence posts and at least one fence rail member vertically supported on the fence posts and extending between the fence posts. The at least one fence rail member further includes at least one longitudinally extending fence wire, an adhesive layer adhered to the at least one fence wire and a layer of synthetic resin material adhered to the at least one fence wire by the adhesive layer. The layer of synthetic resin material encloses the at least one fence wire and may form at least one web extending between a plurality of spaced apart fence wires.

Abstract: The invention relates to a composite comprising a thermoplastic resin and a glass fabric that can be used in the form of a linear extrudate as a structural member or as a repair unit. The resin glass fiber composite structural member can be manufactured in an extrusion process. The linear extrudate can have a cross-section of any arbitrary shape or can be a regular geometric shape. The profile is made by first preforming the glass fabric into a useful shape, combining the preform fabric with melt resin and extruding the resin and glass fiber in a useful shape. When contacted with melt resin, the glass fiber becomes intimately contacted with and substantially coated with the melt resin.

Abstract: The present invention relates to a film structure and a method of manufacturing the same. More specifically, the film structure may include a barrier material made from EVOH, nylon or other thermally sensitive barrier material encapsulated by a first adhesive material. The barrier material and the first adhesive material form a barrier layer and a first set of adhesive layers when coextruded. The barrier layer and the first set of adhesive layers may be coextruded at the same or a similar temperature to form a first extrudate. The extrudate may be encapsulated by or otherwise coextruded with a second adhesive material to form a second extrudate at a higher temperature than the first extrudate that then may be formed into a flat sheet via a die. The first set of adhesive layers protects the barrier layer from high temperatures and long residence times related to the coextrusion/lamination process that may degrade the barrier layer.

Abstract: A twin-wall composite sheet (8) comprising (a) at least one inner thermoplastic polymer film (2), and (b) at least two external thermoplastic polymer films (4 and 5) is described. The inner film (2) is interposed between and connected to at least two of the outer films (4 and 5). The inner film has a three-dimensional structure comprising a plurality of at least one of elevations and depressions. The inner film has two main directions of extension, and the three-dimensional structure of the inner film has a substantially periodically recurring pattern in the two main directions of extension thereof. The inner film is fixedly connected to at least two of the outer films in a region of maximum height of elevations of the inner film and/or a region of the maximum depth of depressions of the inner film. The twin-walled composite sheet preferably has substantially the same flexural modulus in the two main directions of extension of the inner film.

Abstract: The invention relates to a method for the manufacture of a section for windows or doors having an external surface and an internal surface and having at least one web which separates a chamber between the external surface and the internal surface. In accordance with the invention, in this method the at least one web is extruded in a first extruder line and led after at least partial cooling into a tool forming the section in which tool then the at least one web is welded to the section.

Abstract: This invention concerns a continuous manufacturing process of sections (11) or plates from soft matter (2) which is extruded under heat and encased by at least one strip sheet (3, 3′), said encased matter subsequently being calendered, shaped to the desired profile and finally cut into lengths, process which is particularly remarkable in that the matter used is a mixture containing a non-synthetic binder and water, so that the mixture becomes sticky by undergoing said heat treatment in an aqueous medium, which assures adhesion of the casing onto the matter during calendering, while the product undergoes at least one drying operation after said calendering operation. The binder is advantageously starch-based and the mixture may also contain a plasticizer, for example containing urea. The invention also concerns an installation for implementation of the process and the products thus obtained.

Abstract: A composite material includes five distinct layers of material: two thin outer layers or panels, a central rigid core and intermediate foam layers on both sides of the core which fill the regions between the core and outer panels. The core can be a wide variety of material but is preferably a rigid foam or wood having resin or epoxy impregnated fiber or fiber filled outer skins. An array of apertures extends through the core. During the fabrication process, the apertures facilitate cross flow of the foam and ensure even distribution thereof. As a finished product, the foam filled apertures ensure positive location and retention of the core within the foam. The foam may be any suitable injectable foam but is preferably a composition which remains resilient upon curing as such foam more readily accommodates dimensional changes between the layers due to, for example, ambient temperatures changes.

Abstract: An elastic laminate fabric useful for applications including apparel, sanitary products, and the like has an elastic vinylidene isoprene polymer film sandwiched between two outer non-woven layers. The laminate elastic fabric has CD elongation of at least 120%, and has recovery of at least 85% after several cycles of 100% elongation. A method of making the non-woven elastic laminate fabric includes extrusion coating a non-woven web having CD elongation of at least 120% with a vinylidene isoprene polymer film, and then thermocalendaring a second non-woven layer having a CD elongation of at least 120% to the exposed film surface. The mode of thermocalendering includes the use of an engraved calender roll having a discontinuous roll pattern and a land area no greater than 15%.

Abstract: In the coating of belt cords with rubber, plural belt cords made of a steel filament are aligned as a cord unit, and a plurality of such cord units are arranged in parallel to each other at a given pitch in the same plane, and then integrally coated with an uncured rubber through an insulation system immediately after the arrangement of these cord units in line.

Abstract: A composite structural member of the invention comprises a linear member having a first end and a second end attached to each end of the linear member as an end piece or end cap structure. Covering the composite member is a thermoplastic envelope preferably adherently bonded to the composite member. The end caps or end pieces are preferably thermoplastic materials typically thermoplastic composites comprising a thermoplastic resin and a fiber. Such a member is environmentally stable, resists moisture absorption, forms strong mitered joints and can be used in the assembly of fenestration products for commercial and residential real estate.

Abstract: A tubular, multilayer film comprises a central barrier layer and a pair of adhesive layers on opposite sides of the central barrier layer. The adhesive layers completely cover the central barrier layer. Opposing edges of the central barrier layer overlap longitudinally along the tubular, multilayer film. The total thickness of the central barrier layers in the overlapping portion is substantially the same as the thickness of the central barrier layer in the non-overlapping portion. The tubular, multilayer film also includes inner and outer surface layers. The inner surface layer extends completely around the interior of the tubular, multilayer film, and the outer surface layer extends completely around the exterior of the tubular, multilayer film.

Abstract: The invention relates to a composite comprising a thermoplastic resin and a glass fabric that can be used in the form of a linear extrudate as a structural member or as a repair unit. The resin glass fiber composite structural member can be manufactured in an extrusion process. The linear extrudate can have a cross-section of any arbitrary shape or can be a regular geometric shape. The profile is made by first performing the glass fabric into a useful shape, combining the preform fabric with melt resin and extruding the resin and glass fiber in a useful shape. When contacted with melt resin, the glass fiber becomes intimately contacted with and substantially coated with the melt resin.

Abstract: The invention concerns a multi-colored composite foil (14) of thermoplastic synthetic material and a method and a device for its manufacture. The device according to the invention comprises a first extruder device (20) with a first forming tool (22), whereby the extruder device produces a first plastified synthetic material melt and extrudes same by the first forming tool in order to manufacture a carrier foil or carrier layer (10) with a first color (28) and with a depression.

Abstract: A multi-layered guide wire that uses separate layers to achieve desired guide wire characteristics. Each of the layers may enhance one or more of the desired guide wire characteristics, with the combination of layers providing the desired combination of guide wire characteristics. Each of the layers may be provided over the entire guide wire, or only over selected portions of the guide wire. Further, selected layers may be co-extruded over the guide wire, which may reduce the manufacturing costs associated therewith.

Abstract: Panels and elements for vehicle interiors are obtained by co-extrusion or co-lamination of a layer (10a) of themoplastic support material containing a reinforcement filler with a layer (9a) of thermoplastic covering material containing an amorphous thermoplastic and by thermoforming the resulting sheets in a press.

Abstract: Methods for preparing a panel unit having a panel and a frame in which a first molding piece is formed by engaging an extrusion port of an extrusion molding die with a peripheral edge of the panel and extruding an extruded molding material along the peripheral edge of the panel. The extruded molding material preferably simultaneously bonds to the peripheral edge. Waste pieces may be eliminated from the first molding piece after bonding the first molding piece to the peripheral edge and the frame may be completed by adding an additional molding piece to provide a continuously formed frame around the peripheral edge. The first molding piece may be formed by continuously moving the peripheral edge relative to the extrusion port in a predetermined orbital path. The peripheral edge of the panel may be subjected to a primer treatment before engaging the extrusion port.

Abstract: The method consists of introducing the dripper units (1) one after the other inside a conduit (2) while the latter is being formed in an extruder (10), then calibrated in a calibrator (13), heat welding the dripper units (1) to the inner wall (3) of the conduit (2) gradually as it progresses downstream of the extruder (10), then cooling the conduit (2) and perforating it opposite each dripper unit (1) to make it communicate with the exterior. According to the invention, the heat welding operation is executed downstream of the calibrator (13) by pinching the dripper unit and the wall of said conduit between first and second opposing surfaces (20, 22b) one of which is driven at the speed of progression of the conduit (2) and the other is arranged on a fixed support member (16) forming a feed guide for the dripper units (1). The dripper units are presented for the pinching operation one after the other contiguously by their ends.

Abstract: A method for making cable of at least two thermoplastic insulated electrical conductors by thermal bonding. Two electrical conductors are moved into an extruder and are coated independently with heated thermoplastic insulation which maintains concentricity of each conductor with respect to the surrounding insulation. The insulated conductors are held in a spaced relationship until the insulation sets and then the heated insulated conductors are touched together causing the heated insulation to fuse together thereby joining them.

Abstract: Cards, labels and the like containing embedded microcircuits or other elements are fabricated in a continuous process by introducing microcircuits between ribbons of extruded material, pressing the ribbons into adhesion with each other while in a plastic state thereby to make a continuous composite sheet containing the microcircuits, cooling the composite sheet to solidify the extrudate material, and cutting out cards from the composite sheet, each card containing a microcircuit. The microcircuits may be introduced between the extruded ribbons on a continuous carrier sheet which may also serve as a printed circuit substrate for the microcircuits. Alternatively, the microcircuits are inserted as discrete units between the extruded ribbons by a suitable robotic device.