Abstract: Controlled infrared heat is used to bond plastic parts (50) together. A fixture (14) includes platens (20, 26) to hold the parts (50) in spaced and aligned relationship during the heating phase of the bonding process, and movable supports to press the platens (20, 26) together during the bond forming phase of the bonding process. A screw transfer system (28) is provided to locate infrared heat sources (42) between the parts (50). An operator station (44), having a controller (48), maintains a minimum voltage (V1) in the heat sources (42) until the heat sources (42) are located, and then, increases the voltage to a second level (V2), to correspondingly increase the heat output of heat sources (42), for a first time period. Operator station (44) then increases the voltage to a third level (V3) for a corresponding time period before reducing the voltage, removing the heat sources (42) and pressing parts (50) together to thereby form a bond.

Abstract: A laminating machine for laminating layers of plastic film about an insert has cold feed rollers, a preheater and heated expeller rollers. The workpiece to be laminated is fed to the preheater by the feed rollers and is heated to a temperature just below the melting point of the adhesive on the plastic film. The heated workpiece is then fed to the hot expeller rollers which apply heat and pressure to finish melting the adhesive and squeeze any air bubbles out of the workpiece. Temperature controls assure that no melting and thus, no pre-lamination occurs at the preheater. The preheating step results in a laminating machine with high throughput of high quality laminations, even with inserts impervious to air.

Abstract: An optical device, e.g. a signal generator adapted to provide an optical signal to a fibre tail or to a socket adapted to receive a fibre tail, is assembled by two thin films of adhesive. One film is normal to the beam path and, preferably 50-200.mu. thick. The other film is parallel to the beam path, e.g. surrounding the beam path, and preferably 30-90.mu. thick. Conveniently the device includes an intermediary component and end of said film adheres one of said components to said intermediary component.

Abstract: A polypropylene-laminated steel sheet is provided which is less liable to cause whitening on receiving impact shock and is superior in resistance to corrosion. A process for producing the polypropylene-laminated steel sheet is also provided. The polypropylene-laminated steel sheet comprises, at least on one side of the steel sheet, a layer (A) of modified polypropylene grafted with an unsaturated carboxylic acid, and, if desired, a layer (B) of polypropylene formed additionally on the layer (A), the modified polypropylene of the layer (A) and the polypropylene of the layer (B) having crystallinity of not more than 55%.

Abstract: A printing sleeve including a nickel sleeve having an inner surface and an outer surface and opposite end portions and opposite ends, and hard rubber rims bonded to the outer surface at the end portions and having rim portions extending beyond the opposite ends of the nickel sleeve and bonded thereto, and inner surfaces on the rim portions which are substantially in line with the inner surface of the nickel sleeve. A method of bonding a hard rubber rim onto each end of a nickel printing sleeve comprising the steps of applying an adhesive to each end and end portion of the sleeve, inserting a plug into each end of the sleeve, winding an unvulcanized rubber strip around each end portion of the sleeve and onto the play, and heating each rubber strip to cause it to cure and bond to the end portion of the sleeve.

Abstract: A welding device for welding a welding profile to an inner welding groove of a locking device, consisting of a first hollow profiled member inserted into a second hollow profile member, has a carriage with a housing whereby the carriage has a longitudinal axis and is movable in the longitudinal direction. A heating device is connected inside the housing. A pressing device for pressing the welding profile into the welding groove is connected inside the housing. The pressing device has a pressure-applying member. A clamping device for securing a lower flattened side of the welding profile is connected inside the housing. In the direction of supplying the welding profile the clamping device is arranged downstream of the heating device and the pressing device. The welding profile is guided from the heating device via the pressure-applying member to the clamping device.

Abstract: A method of bonding a contoured seat cover with a first surface to a seat cushion with a second surface is provided which includes the steps of coating the second surface with a heat-activated adhesive, placing a flexible planar heating member between the first and second surfaces, pressing the first and second surfaces together against the heater with a force of one to five pounds per square inch, heating the adhesive with the heating member, removing the heating member while the first and second surfaces are pressed together, and allowing the adhesive to solidify and then relieving the pressure between the seat cover and the seat cushion.

Abstract: Bonded end capped tubular or cylindrical filter elements are formed by fusing a fibrous mass of non-woven, intertwining, mechanically entangled, synthetic polymeric, microfibers possessing a temperature of dimensional heat instability and end caps formed from a dynamic vulcanizate comprising ethylene-propylene-diene-monomer (EPDM) rubber particles dispersed in a polypropylene matrix wherein the fused end capped filter exhibits minimal fiber pull back.

Abstract: Method and apparatus for heating and applying sheet material to an supported base surface are disclosed. The apparatus includes a mobile frame for transporting, supporting and permitting a roll of sheet material to be unrolled. The apparatus further includes a heating platen for heating the sheet material along its width and for heating the supported base surface. Pressure rollers are also disclosed for pressing the sheet material against the heating platen to facilitate heating thereof and to the base surface to facilitate welding. In addition, the apparatus includes a release mechanism for pivoting the heating platen and the pressure means in unison to and from operating and release positions. In the release position, the sheet material is separated or spaced from the heating platen to prevent it from being overheated thereby and possibly ignited.

Abstract: A method for welding a first member and a second plastic member, the first member having a first surface and the second member having a second surface which are to be welded to each other, the surfaces having different shape configurations nonconforming to each other includes positioning the first member transversely with respect to the second member with the nonconforming surfaces facing each other, heating the first surface at a welding temperature and transforming the shape of the first surface such as to at least partially conform it to the shape of the second surface, heating the second surface at a welding temperature at the surface area corresponding in size and contour configuration to the first surface and at the location where the first surface is to be welded to the second surface, and welding the first and second heated surface together.

Abstract: A temperature-controllable roller 1 is used as the sealing tool, on whose circumferential surface a plurality of plastic film webs are sealed together under the action of heat and pressure. The plastic film webs, which are conveyed about compression rolls, run at equal or different mutual distances onto the circumferential surface of the temperature-controllable roller. These compression rolls rest against the circumferential surface of the temperature-controllable roller and exert pressure onto the latter. The webs of plastic film run through the contact nips between the compression rolls and the temperature-controllable roller. The plastic film webs are provided on one or both sides with sealing layers, which are incipiently melted by the action of heat, so that a sealing of the plastic film webs in layers one on top of the other occurs on the circumferential surface of the temperature-controllable roller.

Abstract: A method for forming a pattern onto an article during injection molding thereof. A pattern-bearing film is heated and softened by a heating board. The softened pattern-bearing film is transferred to the cavity surface of a female mold. Thereafter, the female mold and a male mold are closed. Then, a molten resin is injected into the cavity. When a pattern-bearing film is brought in contact with and heated by the heating board, marks or impressions of air blow holes on the surface of the heating board remain on the pattern-bearing film. To prevent the formation of these marks or impressions, a square-shaped holding frame is fixed on the surface of the heating board. The peripheral portion of the pattern-bearing film is held on the surface of the holding frame. Thus, while the pattern portion of the pattern-bearing film is spaced apart from the surface of the heating board, the film is heated.

Abstract: The invention relates to a process for adhesively bonding the surface of a humidity sensitive glass article by:(A) bringing the surface to be strengthened into contact with an aqueous solution of an acid and a silane; then(B) bringing the surface to be strengthened into contact with an alkaline aqueous solution of sodium silicate and/or potassium silicate; and(C) drying and hardening the coating applied on the surface of the glass as the result of steps (A) and (B).(D) Then adhesively bonding the glass article to another component to form a composite glass article.Application to the production of optical fiber couplers and composite lenses.

Abstract: A method for extrusion coating both sides of a metal strip. A metal strip, such as aluminum alloy strip, is moved through a pre-conditioner, two extrusion dies, a post heater and a cooling system. Both sides of the strip are coated with thin coatings of polyester material. The coated metal strip is useful for containers, such as cans and can ends, as well as for automobiles, appliances, aerospace, construction and electrical devices.

Abstract: A method for manufacturing reclosable plastic bags or packages includes the step of presoftening the complete length of the zipper before it is introduced into the space between two plies of plastic sheet material, which form the sides of the plastic bag or package. The presoftening enables the zipper, which may comprise interlocked male and female profiles, to be fused together and completely flattened when a seal bar clamps thereacross to form a side seal area transverse to the zipper.

Abstract: For the production of a tight complex having an internal reinforcement or framework and more particularly intended for the production of aerostatic balloons, a nonwoven reinforcement (10) is formed from weft and warp threads arranged in the form of two superimposed layers. To each of the faces of said reinforcement and using a predetermined force is applied a covering film (16a,16b), after bringing it to its pasty melting point on a heating drum (30a,30b). The nonwoven character of the reinforcement makes it possible to preserve the seal of the covering films during complexing. Moreover, the formation of small loops or rings on the edges of the complex obtained in this way makes it possible to introduce connecting cables facilitating the taking up or absorption of stresses.

Abstract: Proposed is a novel frame-supported pellicle for dust-proof protection of a photomask used in the photolithographic patterning work in the manufacture of semiconductor devices and the like. The frame-supported pellicle of the invention consists of a pellicle membrane made from a specific fluorocarbon-containing polymer which is adhesively bonded in a slack-free fashion to a surface of a rigid pellicle frame by means of a hot-melt adhesive which is a fluorocarbon-containing polymer of the same type as or similar to the fluorocarbon-containing polymer of the membrane so that no problems are involved in the adhesive bonding relative to the compatibility between the adhesive and the membrane which otherwise is poorly susceptible to adhesive bonding.

Abstract: A laminator temperature control includes a control circuit having a sensing amplifier that drives a triac to control power to PTC heating elements. A temperature sensor at an input of the sensing amplifier causes power to be inhibited to the heating elements when a predetermined adjustable temperature is reached by heating plates positioned between two pairs of rollers. When the heating plate temperature is below the predetermined temperature, proportioned control of the power supply duty cycle is provided. Indicators display the power supply status and temperature ready status of the laminator.

Abstract: A method of applying a tough, abrasion-resistant, organic film to a back surface of a thin, glass body to form a glass-plastic composite, the method comprising preheating the film to a temperature at which residual solvent and moisture are removed from the film, preheating a presshead to a pressing temperature, pressing the film and the glass together, maintaining the glass-film assembly at a controlled temperature and pressure for a period of time to form a sealed composite body, and cooling the sealed body to solidify the glass-plastic composite.

Abstract: An apparatus and method of manufacturing a trim strip with an outer heat settable molding bonded to a base with an adhesive attaching member. The method includes heating and cooling a liquid heat settable material, reheating the material and bonding the outer molding to a base at very low pressures to form a trim strip.

Abstract: The described process involves the production of a product comprising a fibrous substrate to which an adhesive with long-term effect and a removable protective strip are applied in order to permit use of the adhesive to be deferred. The process is particularly useful with substrates whose surface to which the adhesive is applied contains irregularities. The adhesive is heated to a temperature at which it becomes paste-like and readily flowable and is brought to an opening situated above a plane surface on which the substrate has been placed. The adhesive is then caused to flow simultaneously with a relative movement between the substrate and the opening to be deposited on the substrate as a strand that is preferably continuous. The temperature of the adhesive on the substrate is then lowered in order to increase its viscosity until it becomes paste-like just prior to the point of turning solid.

Abstract: An apparatus for forming a butt seam between opposed edges of resiliently compressible fabric sheets, such as foamed neoprene for wet suits and dry suits. The apparatus includes fabric manipulating assembly which continuously compresses the sheets proximate and inwardly of the edges, preferably by a roller assembly, to form opposed shoulders or areas that will permit the application of a lateral force to firmly press the opposed edges of the flexible and compressible sheets tightly together during movement and bonding along the seam. The apparatus preferably includes adhesive activation means in the form of an ultrasonic transducer which contacts the neoprene pieces in advance of compression rollers to activate a dry neoprene cement carried on the edges of the fabric pieces. A method for forming the butt seam is described, as are alternatively adhesive activating assemblies and a seamed neoprene fabric sheet.

Abstract: The invention is directed to an apparatus and process for the continuous fabrication of resin impregnated material webs in which low-solvent resin is extruded to form a film which is joined with the material web to form a layer formation, or the resin is spread on the material web. The layer formation is subsequently subjected to an area pressure. The apparatus including an extruder or a spreading device, and a continuously operating double band press exerting an area pressure.

Abstract: A method for producing a copolyester resin film laminated metal sheet having an excellent heat resistance which comprises laminated a biaxially oriented copolyester resin film having specified characteristics on one or both sides of a metal sheet coated with a single layer of hydrated chromium oxide or a double layer consisting of a lower layer of metallic chromium and an upper layer to hydrated chromium oxide which has been heated to a temperature of Tm-50.degree. C. to Tm, where Tm represents the melting temperature of said copolyester resin film.This copolyester resin film laminated metal sheet is suitable for the materials for can stock which is reheated for curing the coated lacquer or treated with hot steam for sterilization of food after packing food in the cans, such as deeply drawn cans, drawn and redrawn cans, can ends, screwed caps and crown caps.

Abstract: A pair of tubular products of polyarylene sulfide having end faces to be welded are welded to each other by heating the end faces by a hot plate in no contact with the end faces to a surface temperature which is at least the melting heat-absorption peak temperature and at most 80.degree. C. above the melting initiation temperature of the polyarylene sulfide, and abutting the end faces under a pressure of 50-1500 kPa when the end faces are at a surface temperature which is at least 10.degree. C. above the melting initiation temperature and not exceeding the melting heat-absorption peak temperature of the polyarylene sulfide. As a result, a welded tubular structure having a weld with a small inside bead but having a sufficiently large weld strength can be obtained with substantially no thermal degradation and at a good operating efficiency.

Abstract: A braided in-situ consolidated structure of fiber reinforced thermoplastic resin strands is formed by braiding the strands on a mandrel and then advancing the mandrel and the braided structure as it is formed continuously through a heating zone to heat the resin to a flowable condition then cooling the structure as it leaves the zone. Pressure may be applied or developed against the braided structure during its formation.

Abstract: Rapid production of thermoplastic sandwich structures containing fiber-reinforced or non-reinforced thermoplastic core, such as honeycomb, materials adhered to skins or facing sheets is accomplished by fusion bonding the skins or facing sheets to the core by means of thermoplastic film(s) heated to the melt temperature and applying sufficient pressure to fusion bond the skins or facing sheets to the core, followed, when necessary, by cooling the assembly to prevent overheating of the core and/or skins or facing sheets.

Abstract: Fiber-reinforced thermoplastic honeycomb is prepared in a continuous manner one half cell at a time by laying down a corrugated web of thermoplastic, with and without fiber-reinforcement atop a honeycomb, selectively fusing the node-antinode demes and repeating the process until a honeycomb of the desired depth is prepared.

Abstract: A package for a frequency selection component includes a base, a thermoplastic die attachment, and either a soldered or low- melting-temperature glass lid attachment. These techniques can be employed in either a leadless chip carrier or a single layer ceramic base configuration. A package for a surface acoustic wave device in accordance with one embodiment of the invention is suitable for enclosing the device in a hermetically sealed environment such that the resulting structure takes up a minimum volume of space. The package facilitates automated circuit assembly techniques, allowing compact, low cost products to incorporate frequency selection components when these are made in accordance with the present invention.

Abstract: In composites comprising at least one solid base layer of a propylene polymer and a foam layer likewise of a propylene polymer, these layers can be bonded by softening only the side of the base layer facing the foam layer and optionally provided with relief structures by warming, and pressing the base layer and foam layer together, giving a very strong bond.

Abstract: Manufacture of an article incorporating a thermosetting-powder surface-coating includes bonding a component of the article to the coating by contacting the melted powder with the component before curing takes place, and maintaining it in contact through curing. In a glass architectural panel, an aluminium foil is bonded in this way to a polyester/triglycidyl-isocyanurate powder coating on the silane-primed back of the facing glass; the metal foil is backed by a plastics or rubber open-cell material to enhance resistance of the glass to impact, and also, together with the foil, resistance to thermal shock. The coating includes pigmentation to give the effect of colored glass, or is clear to allow the contact-surface of the metal to show through; further decorative effect is obtained by pigmentation variation in the coating and/or partial metallization of the glass back-surface.

Abstract: A copolyester film was laminated onto a steel sheet, this sheet having double layers consisting of a lower layer of metallic chromium and an upper layer of hydrated chromium oxide on a tin plated steel sheet in which 5 to 40% of the surface of the steel sheet is covered with plated tin and the remainder of the steel surface is exposed and the space between plated tin particles is 0.5 to 50 .mu.m, and a method for production of this copolyester resin film laminated steel sheet which comprises: (a) electroplating with tin under restricted conditions, (b) formation of said double layer on the plated tin and exposed steel surface and (c) lamination of the copolyester resin film at a temperature above the melting temperature of tin.

Abstract: A multi-layer laminated trim panel having a first sheet of high density cross-linked polyethylene foam, a second sheet of low density cross-linked polyethylene foam, a plurality of fasteners wherein the fastener heads are entrapped between the first and second sheets of cross-linked polyethylene foam, and an external cover sheet of cloth or vinyl. Additional sheets or pieces of cross-linked polyethylene foam can be incorporated between the first and second sheets of cross-linked polyethylene foam. Various methods of manufacturing the trim panels of the present invention are also disclosed.

Abstract: A method for rapidly bonding a small electronic component to a mating surface of a high surface energy substrate using an adhesive pad made from a substantially amorphous, solvent-free thermoplastic polymer.

Abstract: In a method and apparatus for laminating prepreg sheets, a plurality of heaters and a plurality of fans are installed beneath an operating table and a table temperature sensor and a room temperature sensor are provided in and above the operating table respectively. The heaters, fans, table temperature sensor and the room temperature sensor are controlled by a temperature control device. A face sheet is mounted on the operating table and the prepreg sheets are laminated while maintaining the temperature of the face sheet at a higher value than the temperature of the prepreg sheets, whereby the adhesive force of the face sheet becomes higher than that of a carrier sheet so that the prepreg sheet can be accurately bonded to the face sheet.

Abstract: A ribbonizing apparatus and method for forming a fiber band from a plurality of fiber tows extending along respective fiber tow pathways. The ribbonizing apparatus includes an assembly for selectively heating at least a respective one of the plurality of fiber tows as the fiber tow extends along the fiber pathways. When not needed, the heat is removed from the fiber tow. A plurality of embodiments for accomplishing the method are contemplated.

Abstract: Composite soundproofing panels for applications in the automotive sector have a plastic layer bonded to at least one porous material layer. The plastic layer has a composition which contains a first elastomeric material, a high density filler material, a plasticizer and a second elastomeric material. The plastic layer is bonded to at least one self-supporting, premoldable layer of porous material while maintaining a constant thickness within +10%.

Abstract: A process for forming a shaped prelaminate of glass and plastic by a) drawing an assembly of plastic layers against a hot, contoured, e.g. of compound curvature, mold surface to provide a shaped plastic preform at elevated temperature; b) transferring the shaped preform without cooling to an adjacent unheated glass layer of substantially matching surface contour to heat bond the shaped plastic preform to the glass layer; and then c) removing heat from the shaped plastic preform via conductive heat transfer to the glass layer to form the shaped prelaminate of glass and plastic layers. A bilayer glazing panel is formed in a conventional unmodified autoclave bonding system by exposing the prelaminate to elevated temperature and pressure to firmly bond the plastic to the glass.

Abstract: Winding of multiple tows upon a mandrel to form a desired article, such as a tube, is assisted by passing the multiple tows in contact with an exterior surface of a guide which is heated during the winding operation. The guide includes a first guide portion and a also a second guide portion having longitudinal axes which define an angle with respect to each other. The guide is positioned so that either guide portion is capable of receiving the tows so as to contact the exterior surface of the guide before being wound upon the mandrel. Employing the heated guide in accordance with the invention has been found to assist in aligning and at least partially consolidating the tows in a side-by-side relationship for delivery to the mandrel.

Abstract: Shaped honeycomb parts are prepared in a continuous process wherein webs of fiber-reinforced or non-reinforced thermoplastic are slit in a predetermined manner such that the finished honeycomb may be separated by hand into parts having a predetermined geometry.

Abstract: The present invention relates to a method for making a composite article by applying an adhesive composition to one side of each of two foils of metal. The adhesive composition contains an ethylene/acrylic acid copolymer and linear low density polyethylene and thermoplastic styrene/diene block copolymer. A sheet of fiber-reinforced polypropylene is subjected to treating with a coating of a second thermoplastic styrene/diene block copolymer. Finally, the adhesive coated metal foils are mated on under elevated temperature and pressure.

Abstract: The present invention relates to a method for making a composite article by applying an adhesive composition to one side of each of two foils of metal. The adhesive composition contains an ethylene/acrylic acid copolymer and a thermoplastic styrene/diene block copolymer. A sheet of fiber-reinforced polypropylene has both of its sides coated with a second thermoplastic styrene block/diene block copolymer which includes an acid or acid anhydride component. Finally, the adhesive coated metal foils are mated with the treated polypropylene sheet under elevated temperature and pressure for forming the composite article.

Abstract: The present invention relates to a method for making a composite article by applying an adhesive composition to one side of each of two foils of metal. The adhesive composition contains an ethylene/acrylic acid copolymer and linear low density polyethylene and thermoplastic styrene/diene block copolymer. A sheet of fiber-reinforced polypropylene is subjected to heat-lofting. Finally, the adhesive coated metal foils are mated on opposite sides of the heat-lofted polypropylene sheet under elevated temperature and pressure.

Abstract: The present invention relates to a method for making a composite article by applying an adhesive composition to one side of each of two foils of metal. The adhesive composition contains an ethylene/acrylic acid copolymer and a thermoplastic styrene/diene block copolymer. A sheet of fiber-reinforced polypropylene is subjected to heat-lofting. Finally, the adhesive coated metal foils are mated on opposite sides of the heat-lofted polypropylene sheet under elevated temperature and pressure.

Abstract: The present invention relates to a method for making a composite article by applying an adhesive composition to one side of each of two foils of metal. The adhesive composition contains an ethylene/acrylic acid copolymer and linear low density polyethylene. A sheet of fiber-reinforced polypropylene is subjected to treating with a coating of a thermoplastic styrene/diene block copolymer. Finally, the adhesive coated metal foils are mated on under elevated temperature and pressure.

Abstract: A friction member has an improved anticorrosiveness and an improved shearing strength. For this purpose, the friction member includes a cured organic film (2) formed on a surface of a backing plate (1) and sandwiched between an adhesive layer (3) on a friction material (4) and the backing plate. The film (2) has a thickness sufficient to protect the backing plate (1) against corrosion. The organic film (2) is not affected by heat and/or pressure during the bond forming molding of the backing plate (1) and the friction material (4), so that the anticorrosiveness and the shearing strength of the friction member is improved.

Abstract: The object of the present invention is to provide a filter cartridge of micro filtration membrane pleats type, by which it is possible to stably manufacture products of high quality and to reduce the manufacturing cost. In the method for manufacturing a filter cartridge of micro membrane pleats according to the present invention, an initial portion and a last portion with pleats of a micro filtration membrane are welded together to prepare an endless micro membrane, and a filter element provided with a micro filtration membrane is welded on two end plates. A thin bonding auxiliary plate made of the same material as the end plates, having an opening at its center and molten at relatively low temperature, is welded to filter element and end plates which are heated in advance.

Abstract: A process for hermetically sealing a cap (7) to a package base (1), on which a semiconductor chip (2) is mounted, by an adhesive resin. First, the base (1) is coated with a thermosetting silicone resin (10) along a frame-shaped abutting portion, then the silicone resin is completely hardened and becomes a silicone rubber, and thereafter, the silicone rubber is coated with a thermosetting sealing resin (11) having a good adhesion with the slicone rubber. The cap is then abutted against the base, and the base and cap are heated while a pressure is exerted thereon to press the base and the cap toward each other.

Abstract: An apparatus for the continuous production of composite laminate bodies including panels and cylindrical pipes comprises a frame, a laminating mold, a sheet supply roller, a movable pressure roller, at least two preheating rollers and a heating device, wherein the pressure roller, preheating roller and heating device are mounted on the frame, the laminating mold is movable and is adjacent to the frame to form a laminating gap, and the heating device is provided near the laminating gap, so that the sheet travels from the sheet supply roller to the preheating rollers and then to the laminating gap where the sealing material on the sheet surface is heat melted just before being pressed against the laminating mold.

Abstract: Honeycomb materials having areas or volumes possessing different physical properties then the remainder of the honeycomb are prepared in a continuous process without requiring machining operations.