With Magnetic Field Generating Means For Control Of The Etchant Gas Patents (Class 156/345.49)
  • Patent number: 11177067
    Abstract: In some examples, a magnetic shield for a plasma source is provided. An example magnetic shield comprises a back-shell. The back-shell includes a cage defined, at least in part, by an arrangement of bars of ferro-magnetic material. The cage is sized and configured to at least extend over a top side of an RF source coil for the plasma source.
    Type: Grant
    Filed: July 25, 2018
    Date of Patent: November 16, 2021
    Assignee: Lam Research Corporation
    Inventors: Hema Swaroop Mopidevi, Neil Martin Paul Benjamin, John Pease, Thomas Anderson
  • Patent number: 11145495
    Abstract: A vacuum treatment chamber includes a vacuum recipient and therein a screen. Within the screen there is provided a stationary substrate support. Within the side wall of the vacuum recipient, there is provided a substrate handling opening and in the screen, a substrate handling cut-out. A drivingly, moveable screen-shutter frees or covers the substrate handling cut-out in the screen. Thereby, horizontal loading and un-loading (L/UL) of a substrate to the stationary substrate support is possible, although establishing an overall closed screen, once a substrate is treated in the vacuum treatment chamber.
    Type: Grant
    Filed: April 6, 2017
    Date of Patent: October 12, 2021
    Assignee: EVATEC AG
    Inventors: Frantisek Balon, Jurgen Weichart
  • Patent number: 10297477
    Abstract: Embodiments of the invention provide a chamber for semiconductor processing, which includes a chamber body and an isolation window, the chamber body being of a tubby structure and having an upper end which is an open end, and the isolation window being arranged at the open end of the chamber body and used for sealing the chamber. The chamber further includes an isolation window fixing structure used for fixing the isolation window at the open end of the chamber body and a first fixing part and a second fixing part connected with each other, the first fixing part being fixedly connected with an edge area of an upper surface of the isolation window, and the second fixing part being fixedly connected with the chamber body.
    Type: Grant
    Filed: December 12, 2014
    Date of Patent: May 21, 2019
    Assignee: BEIJING NAURA MICROELECTRONICS EQUIPMENT CO., LTD.
    Inventor: Xuewei Wu
  • Patent number: 9552967
    Abstract: Embodiments disclosed herein include an abatement system for abating compounds produced in semiconductor processes. The abatement system includes a plasma source that has a first plate and a second plate parallel to the first plate. An electrode is disposed between the first and second plates and an outer wall is disposed between the first and second plates surrounding the electrode. The plasma source has a first plurality of magnets disposed on the first plate and a second plurality of magnets disposed on the second plate. The magnetic field created by the first and second plurality of magnets is substantially perpendicular to the electric field created between the electrode and the outer wall. In this configuration, a dense plasma is created.
    Type: Grant
    Filed: January 13, 2016
    Date of Patent: January 24, 2017
    Assignee: APPLIED MATERIALS, INC.
    Inventors: Michael S. Cox, Rongping Wang, Brian T. West, Roger M. Johnson, Colin John Dickinson
  • Patent number: 9543124
    Abstract: Embodiments disclosed herein include a plasma source for abating compounds produced in semiconductor processes. The plasma source has a first plate and a second plate parallel to the first plate. An electrode is disposed between the first and second plates and an outer wall is disposed between the first and second plates surrounding the cylindrical electrode. The plasma source has a first plurality of magnets disposed on the first plate and a second plurality of magnets disposed on the second plate. The magnetic field created by the first and second plurality of magnets is substantially perpendicular to the electric field created between the electrode and the outer wall. In this configuration, a dense plasma is created.
    Type: Grant
    Filed: December 31, 2015
    Date of Patent: January 10, 2017
    Assignee: APPLIED MATERIALS, INC.
    Inventors: Michael S. Cox, Rongping Wang, Brian T. West, Roger M. Johnson, Colin John Dickinson
  • Patent number: 9502215
    Abstract: A plasma processing apparatus is provided. According to the apparatus, a main antenna connected to a high frequency power source and an auxiliary antenna electrically insulated from main antenna is arranged. Moreover, projection areas when the main antenna and the auxiliary antenna are seen in a plan view are arranged so as not to overlap with each other. More specifically, the auxiliary antenna is arranged on a downstream side in a rotational direction of the turntable relative to the main antenna. Then, a first electromagnetic field is generated in the auxiliary antenna by way of an induction current flowing through the main antenna, and a second induction plasma is generated even in an area under the auxiliary antenna in addition to an area under the main antenna by resonating the auxiliary antenna.
    Type: Grant
    Filed: November 12, 2014
    Date of Patent: November 22, 2016
    Assignee: Tokyo Electron Limited
    Inventors: Hitoshi Kato, Shigehiro Miura, Chishio Koshimizu, Jun Yamawaku, Yohei Yamazawa
  • Patent number: 9016236
    Abstract: A high-density plasma chemical vapor deposition tool and the method for use of the tool is disclosed. The chemical vapor deposition tool allows for angular adjustment of the pedestal that holds the substrate being manufactured. Electromagnets serve as an “electron filter” that allows for angular deposition of material onto the substrate. Methods for fabrication of trench structures and asymmetrical spacers in a semiconductor manufacturing process are also disclosed. The angular deposition saves process steps, thereby reducing time, complexity, and cost of manufacture, while improving overall product yield.
    Type: Grant
    Filed: August 4, 2008
    Date of Patent: April 28, 2015
    Assignee: International Business Machines Corporation
    Inventors: Daewon Yang, Kangguo Cheng, Pavel Smetana, Richard S. Wise, Keith Kwong Hon Wong
  • Patent number: 8999105
    Abstract: An etch mask is formed on a substrate. The substrate is positioned in an enclosure configured to shield an interior of the enclosure from electromagnetic fields exterior to the enclosure; and the substrate is etched in the enclosure, including removing a portion of the substrate to form a structure having at least a portion that is isolated and/or suspended over the substrate.
    Type: Grant
    Filed: January 4, 2013
    Date of Patent: April 7, 2015
    Assignee: President and Fellows of Harvard College
    Inventors: Marko Loncar, Mikhail D. Lukin, Michael J. Burek, Nathalie de Leon, Brendan Shields
  • Patent number: 8999104
    Abstract: A plasma source includes multiple ring plasma chambers, multiple primary windings, multiple ferrites and a control system. Each one of the primary windings is wrapped around an exterior one of the ring plasma chambers. Each one of the plurality of the ring plasma chamber passes through a respective portion of the plurality of ferrites. The control system is coupled to each of the ring plasma chambers. A system and method for generating and using a plasma are also described.
    Type: Grant
    Filed: August 6, 2010
    Date of Patent: April 7, 2015
    Assignee: Lam Research Corporation
    Inventors: Ali Shajii, Richard Gottscho, Souheil Benzerrouk, Andrew Cowe, Siddharth P. Nagarkatti, William R. Entley
  • Publication number: 20150087157
    Abstract: Methods and apparatus for plasma-enhanced substrate processing are provided herein. In some embodiments, an apparatus for processing a substrate includes: a process chamber having an internal processing volume disposed beneath a dielectric lid of the process chamber; a substrate support disposed in the process chamber; two or more concentric inductive coils disposed above the dielectric lid to inductively couple RF energy into the processing volume above the substrate support; and an electromagnetic dipole disposed proximate a top surface of the dielectric lid between two adjacent concentric inductive coils of the two or more concentric inductive coils.
    Type: Application
    Filed: September 19, 2014
    Publication date: March 26, 2015
    Inventors: JOSEPH F. AUBUCHON, TZA-JING GUNG, SAMER BANNA
  • Patent number: 8968512
    Abstract: Provided is a temperature adjusting mechanism, which can keep deviation of a temperature of a portion in contact with the temperature adjusting mechanism to be small by controlling the temperature accurately at a high speed. A semiconductor manufacturing apparatus using such temperature adjusting mechanism is also provided. A cooling jacket (6) is provided with a cooling channel (61), and a heat lane (62). The heat lane (62) is provided with a heat receiving section (63), and a heat dissipating section (64), and seals a two-phase condensable working fluid (hereinafter referred to as the working liquid) in an annular narrow tube alternately folds back and forth therebetween. The heat dissipating section (64) is a portion to be cooled by the cooling channel (61), and the heat receiving section (63) is a portion having a temperature higher than that of the heat dissipating section (64).
    Type: Grant
    Filed: June 30, 2009
    Date of Patent: March 3, 2015
    Assignee: Tokyo Electron Limited
    Inventor: Shinya Nishimoto
  • Patent number: 8961694
    Abstract: The invention relates to a plasma generator (1) for cleaning an object. The plasma generator (1) comprises a plasma chamber (2) and a support structure (6) arranged in the plasma chamber for supporting the object (7) to be cleaned. Further, the plasma generator comprises an electromagnetic shield (5a, 5b, 5c) counteracting a flow of charged plasma particles flowing from a plasma generating region towards the object, and a plasma source (8). In addition, the plasma generator comprises an additional plasma source (9,10) to form a composition of plasma sources that are arranged to generate in the plasma generating region plasmas, respectively, that mutually interact during operation of the plasma generator so as to force plasma particles to flow in a diffusely closed flow path.
    Type: Grant
    Filed: December 21, 2007
    Date of Patent: February 24, 2015
    Assignee: Nederlandse Organisatie Voor Toegepast-Natuurwetenschappelijk Onderzoek TNO
    Inventors: Fokko Pieter Wieringa, Norbertus Benedictus Koster, Roland van Vliet, Hubert Adriaan van Mierlo
  • Patent number: 8944003
    Abstract: A system and method for generating and using plasma is provided. An embodiment comprises a plasma generating unit that comprises beta-phase aluminum oxide. A precursor material is introduced to the plasma generating unit and a plasma is induced from the precursor material. The plasma may be used to deposit or etch materials on a semiconductor substrate.
    Type: Grant
    Filed: November 16, 2012
    Date of Patent: February 3, 2015
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Fei-Fan Chen, Wen-Sheng Wu, Chien Kuo Huang
  • Patent number: 8920600
    Abstract: A method and apparatus are provided for processing a substrate with a radiofrequency inductive plasma in the manufacture of a device. The inductive plasma is maintained with an inductive plasma applicator having one or more inductive coupling elements. There are thin windows between the inductive coupling elements and the interior of the processing chamber. Various embodiments have magnetic flux concentrators in the inductive coupling elements and feed gas holes interspersed among the inductive coupling elements. The thin windows, magnetic flux concentrators, and interspersed feed gas holes are useful to effectuate uniform processing, high power transfer efficiency, and a high degree of coupling between the applicator and plasma. In some embodiments, capacitive current is suppressed using balanced voltage to power an inductive coupling element.
    Type: Grant
    Filed: August 22, 2007
    Date of Patent: December 30, 2014
    Assignee: Mattson Technology, Inc.
    Inventor: Valery Godyak
  • Publication number: 20140329095
    Abstract: The invention relates to an apparatus (1) for producing a reflection-reducing layer on a surface (21) of a plastics substrate (20). The apparatus comprises a first sputtering device (3) for applying a base layer (22) to the surface (21) of the plastics substrate (20), a plasma source (4) for plasma-etching the coated substrate surface (21), and a second sputtering device (5) for applying a protective layer (24) to the substrate surface (21). These processing devices (3, 4, 5) are arranged jointly in a vacuum chamber (2), which has inlets (8) for processing gases. In order to move the substrate (20) between the processing devices (3, 4, 5) in the interior of the vacuum chamber (2), a conveying apparatus (10) is provided which is preferably in the form of a rotary table (11).—Furthermore, the invention relates to a method for producing such a reflection-reducing layer on the surface (21) of the plastics substrate (20).
    Type: Application
    Filed: September 28, 2012
    Publication date: November 6, 2014
    Inventors: Harro Hagedorn, Jurgen Pistner, Michael Klosch-Trageser, Michael Scherer
  • Patent number: 8864935
    Abstract: Embodiments of a plasma generator apparatus for ashing a work piece are provided. The apparatus includes a container adapted for continuous gas flow there through from an inlet end to an outlet end thereof. The container is fabricated of a dielectric material and adapted for ionization therein of a portion of at least one component of gas flowing therethrough. A gas flow distributor is configured to direct gas flow to a region within the container and a coil surrounds at least a portion of side walls of the container adjacent the region of the container to which the gas flow distributor directs gas flow. A radio frequency generator is coupled to the coil.
    Type: Grant
    Filed: June 11, 2012
    Date of Patent: October 21, 2014
    Assignee: Novellus Systems, Inc.
    Inventors: James A. Fair, Vincent Decaux, Anirban Guha, David Cheung, John Keller, Peter Jagusch
  • Patent number: 8845856
    Abstract: An edge ring assembly used in a plasma etching chamber includes a dielectric coupling ring and a conductive edge ring. In one embodiment, the dielectric coupling ring has an annular projection extending axially upward from its inner periphery. The dielectric coupling ring is adapted to surround a substrate support in a plasma etching chamber. The conductive edge ring is adapted to surround the annular projection of the dielectric coupling ring. A substrate supported on the substrate support overhangs the substrate support and overlies the annular projection of the dielectric coupling ring and a portion of the conductive edge ring. In another embodiment, the dielectric coupling ring has a rectangular cross section. The dielectric coupling ring and the conductive edge ring are adapted to surround a substrate support in a plasma etching chamber. A substrate supported on the substrate support overhangs the substrate support and overlies a portion of the conductive edge ring.
    Type: Grant
    Filed: December 1, 2010
    Date of Patent: September 30, 2014
    Assignee: Lam Research Corporation
    Inventors: Michael S. Kang, Michael C. Kellogg, Migùel A. Saldana, Travis R. Taylor
  • Patent number: 8801896
    Abstract: A method and apparatus for etching a substrate using a spatially modified plasma is provided herein. In one embodiment, the method includes providing a process chamber having a plasma stabilizer disposed above a substrate support pedestal. A substrate is placed upon the pedestal. A process gas is introduced into the process chamber and a plasma is formed from the process gas. The substrate is etched with a plasma having an ion density to radical density ratio defined by the plasma stabilizer.
    Type: Grant
    Filed: January 4, 2013
    Date of Patent: August 12, 2014
    Assignee: Applied Materials, Inc.
    Inventors: Valentin N. Todorow, John P. Holland, Michael D. Willwerth
  • Publication number: 20140209244
    Abstract: Methods and apparatus for plasma-enhanced substrate processing are provided herein. In some embodiments, an apparatus for processing a substrate includes: a process chamber having an internal processing volume disposed beneath a dielectric lid of the process chamber; a substrate support disposed in the process chamber; one or more inductive coils disposed above the dielectric lid to inductively couple RF energy into the processing volume above the substrate support; and one or more first electromagnets to form a first static magnetic field that is substantially vertical in direction and axisymmetric about a central processing axis of the process chamber, and having a magnitude of about 2 to about 10 gauss within the processing volume proximate the lid.
    Type: Application
    Filed: March 15, 2013
    Publication date: July 31, 2014
    Inventors: SAMER BANNA, WAHEB BISHARA, ALVARO GARCIA de GORORDO, TZA-JING GUNG
  • Publication number: 20140174663
    Abstract: A plasma technique in which a plasma generation technique frequently used in various fields including a semiconductor manufacturing process is used, and generation of plasma instability (high-speed impedance change of plasma) can efficiently be suppressed and controlled in order to manufacture stable products. An apparatus includes a processing chamber, a surrounding member disposed so as to surround the processing chamber, an RF induction coil disposed above the top surface, a direct-current magnetic field generator for supplying a direct-current magnetic field to the inner space, and an RF cut filter connected to a direct current (DC) power supply and connected to the direct-current magnetic field generator. The RF cut filter includes a first capacitor connected to a positive terminal of the DC power supply and to ground, and a second capacitor connected to a negative terminal of the DC power supply and to ground.
    Type: Application
    Filed: February 27, 2014
    Publication date: June 26, 2014
    Applicant: Lam Research Corporation
    Inventors: Takumasa Nishida, Shu Nakajima
  • Patent number: 8691048
    Abstract: A plasma technique in which a plasma generation technique frequently used in various fields including a semiconductor manufacturing process is used, and generation of plasma instability (high-speed impedance change of a plasma) can efficiently be suppressed and controlled in order to manufacture stable products. An apparatus includes a processing chamber, a surrounding member disposed around the processing chamber, an RF induction coil disposed outside the dielectric member, and an air-core coil for generating a direct-current magnetic field supplied to the inner space. The surrounding member seals an opening on top of the processing chamber to create an inner space, and the RF induction coil is above the top surface of the surrounding member.
    Type: Grant
    Filed: June 8, 2012
    Date of Patent: April 8, 2014
    Assignee: Lam Research Corporation
    Inventors: Takumasa Nishida, Shu Nakajima
  • Patent number: 8671878
    Abstract: An apparatus for forming spacers is provided. A plasma processing chamber is provided, comprising a chamber wall, a substrate support, a pressure regulator, an antenna, a bias electrode, a gas inlet, and a gas outlet. A gas source comprises an oxygen gas source and an anisotropic etch gas source. A controller comprises a processor and computer readable media. The computer readable media comprises computer readable code for placing a substrate of the plurality of substrates in a plasma etch chamber, computer readable code for providing a plasma oxidation treatment to form a silicon oxide coating over the spacer layer, computer readable code for sputtering silicon to form silicon oxide with the oxygen plasma, computer readable code for providing an anisotropic main etch, computer readable code for etching the spacer layer, computer readable code for removing the substrate from the plasma etch chamber after etching the spacer layer.
    Type: Grant
    Filed: September 27, 2012
    Date of Patent: March 18, 2014
    Assignee: Lam Research Corporation
    Inventors: Qinghua Zhong, Sung Cho, Gowri Kamarthy, Linda Braly
  • Patent number: 8597464
    Abstract: There is provided an inductively coupled plasma reactor. The inductively coupled plasma reactor is connected to a transformer with multiple magnetic cores and a primary winding, to transfer an electromotive force for plasma discharge to a plasma discharge chamber of a reactor body. Parts of magnetic core positioned in side the plasma discharge chamber are protected by being entirely covered by a core protecting tube. The primary winding is electrically connected to a power supply source providing radio frequency power. In the inductively coupled plasma reactor, since a number of magnetic core cross sectional parts are positioned inside the plasma discharge chamber, the efficiency of transferring the inductively coupled energy to be connected with plasma is very high.
    Type: Grant
    Filed: April 19, 2007
    Date of Patent: December 3, 2013
    Assignee: New Power Plasma Co., Ltd
    Inventor: Dae-Kyu Choi
  • Patent number: 8590485
    Abstract: An ion source, capable of generating high-density wide ribbon ion beam, utilizing inductively coupled plasma production is disclosed. As opposed to conventional ICP sources, the present disclosure describes an ICP source which is not cylindrical. Rather, the source is defined such that its width, which is the dimension along which the beam is extracted, is greater than its height. The depth of the source may be defined to maximize energy transfer from the antenna to the plasma. In a further embodiment, a multicusp magnetic field surrounding the ICP source is used to further increase the current density and improve the uniformity of the extracted ion beam. Ion beam uniformity can also be controlled by means of several independent controls, including gas flow rate, and input RF power.
    Type: Grant
    Filed: April 26, 2010
    Date of Patent: November 26, 2013
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Costel Biloiu, Jay Scheuer, Joseph Olson, Frank Sinclair, Daniel Distaso
  • Patent number: 8578879
    Abstract: Embodiments of impedance matching networks are provided herein. In some embodiments, an impedance matching network may include a coaxial resonator having an inner and an outer conductor. A tuning capacitor may be provided for variably controlling a resonance frequency of the coaxial resonator. The tuning capacitor may be formed by a first tuning electrode and a second tuning electrode and an intervening dielectric, wherein the first tuning electrode is formed by a portion of the inner conductor. A load capacitor may be provided for variably coupling energy from the inner conductor to a load. The load capacitor may be formed by the inner conductor, an adjustable load electrode, and an intervening dielectric.
    Type: Grant
    Filed: July 29, 2009
    Date of Patent: November 12, 2013
    Assignee: Applied Materials, Inc.
    Inventors: Kartik Ramaswamy, Hiroji Hanawa, Kenneth S. Collins, Lawrence Wong, Samer Banna, Andrew Nguyen
  • Patent number: 8551289
    Abstract: A plasma processing apparatus, for performing a plasma processing on a target substrate by generating an inductively coupled plasma of a processing gas in a depressurized processing chamber, includes: a mounting table; a gas supply unit; a gas exhaust unit; a planar high frequency antenna disposed opposite to the mounting table with a plate-shaped dielectric member therebetween and a shield member covering the high frequency antenna. The high frequency antenna includes an inner antenna element provided at a central portion of a region above the plate-shaped dielectric member and an outer antenna element provided at an edge portion to surround a periphery of the inner antenna element. Further, two ends of each of the antenna elements are open ends and the antenna elements are grounded at central points thereof or points close thereto to resonate at ½ wavelengths of high frequencies from individual high frequency power supplies.
    Type: Grant
    Filed: April 28, 2010
    Date of Patent: October 8, 2013
    Assignees: Tokyo Electron Limited, Meiko Co., Ltd.
    Inventors: Eiichi Nishimura, Shimao Yoneyama
  • Patent number: 8540843
    Abstract: A plasma processing system for processing a substrate is described. The plasma processing system includes a bottom piece including a chuck configured for holding the substrate. The plasma processing system also includes an induction coil configured to generate an electromagnetic field in order to create a plasma for processing the substrate. The plasma processing system also includes a cover covering at least the induction coil and a heating and cooling system.
    Type: Grant
    Filed: August 23, 2010
    Date of Patent: September 24, 2013
    Assignee: Lam Research Corporation
    Inventors: Leonard J. Sharpless, Keith Comendant
  • Publication number: 20130233490
    Abstract: A process chamber includes a wafer support to mount a wafer to be processed in the process chamber, with the wafer having an annular edge exclusion area. A first electrically grounded ring extends in an annular path radially outward of the edge exclusion area and is electrically isolated from the wafer support. A second electrode is configured with a center area opposite to the wafer support. A second electrically grounded ring extends in an annular path radially outward of the second electrode and the edge exclusion area. The second electrically grounded ring is electrically isolated from the center area. An annular mount section has a DC bias ring, and the DC bias ring opposes the edge exclusion area when the wafer is present. A DC control circuit is provided for applying a DC voltage to the DC bias ring.
    Type: Application
    Filed: April 25, 2013
    Publication date: September 12, 2013
    Applicant: Lam Research Corporation
    Inventors: Andrew D. Bailey, III, Yunsang Kim
  • Publication number: 20130186568
    Abstract: A Faraday shield and a plasma processing chamber incorporating the Faraday shield is are provided. The plasma chamber includes an electrostatic chuck for receiving a substrate, a dielectric window connected to a top portion of the chamber, the dielectric window disposed over the electrostatic chuck, and a Faraday shield. The Faraday shield is disposed inside of the chamber and defined between the electrostatic chuck and the dielectric window. The Faraday shield includes an inner zone having an inner radius range that includes a first and second plurality of slots and an outer zone having an outer radius range that includes a third plurality of slots. The inner zone is adjacent to the outer zone. The Faraday shield also includes a band ring separating the inner zone and the outer zone, such that the first and second plurality of slots do not connect with the third plurality of slots.
    Type: Application
    Filed: October 23, 2012
    Publication date: July 25, 2013
    Inventors: Maolin Long, Alex Paterson, Ricky Marsh, Ying Wu, John Drewery
  • Patent number: 8486242
    Abstract: One or more embodiments of the invention are directed to deposition apparatuses comprising a grounded top wall, a processing chamber and a plasma source assembly having a conductive hollow cylinder and a magnet outside the conductive hollow cylinder capable of affecting the current density on the conductive hollow cylinder.
    Type: Grant
    Filed: October 18, 2010
    Date of Patent: July 16, 2013
    Assignee: Applied Materials, Inc.
    Inventor: Michael S. Cox
  • Patent number: 8444870
    Abstract: A method and apparatus are provided for processing a substrate with a radiofrequency inductive plasma in the manufacture of a device. The inductive plasma is maintained with an inductive plasma applicator having one or more inductive coupling elements. There are thin windows between the inductive coupling elements and the interior of the processing chamber. Various embodiments have magnetic flux concentrators in the inductive coupling elements and feed gas holes interspersed among the inductive coupling elements. The thin windows, magnetic flux concentrators, and interspersed feed gas holes are useful to effectuate uniform processing, high power transfer efficiency, and a high degree of coupling between the applicator and plasma. In some embodiments, capacitive current is suppressed using balanced voltage to power an inductive coupling element.
    Type: Grant
    Filed: May 23, 2009
    Date of Patent: May 21, 2013
    Assignee: Mattson Technology, Inc.
    Inventor: Valery Godyak
  • Patent number: 8440051
    Abstract: Chambers for processing a bevel edge of a substrate are provided. One such chamber includes a bottom electrode defined to support a substrate in the chamber. The bottom electrode has a bottom first level for supporting the substrate and a bottom second level near an outer edge of bottom electrode. The bottom second level is defined at a step below the bottom first level. Further included is a top electrode oriented above the bottom electrode. The top electrode having a top first level and a top second level, where the top first level is opposite the bottom first level and the top second level is opposite the bottom second level. The top second level is defined at a step above the top first level. A bottom ring mount oriented at the bottom second level is included. The bottom ring mount includes a first adjuster for moving a bottom permanent magnet toward and away from the top electrode. Further included is a top ring mount oriented at the top second level.
    Type: Grant
    Filed: April 7, 2011
    Date of Patent: May 14, 2013
    Assignee: Lam Research Corporation
    Inventors: Andrew D. Bailey, III, Yunsang Kim
  • Patent number: 8425719
    Abstract: A plasma generating apparatus is provided. The plasma generating apparatus may include a vacuum chamber, an ElectroStatic Chuck (ESC), a first antenna part including a first antenna and a first antenna cover, and a second antenna part including a second antenna and a second antenna cover. The vacuum chamber has a vacant interior and a top sealed by an insulation vacuum plate. The ESC is disposed at a center of the inside of the vacuum chamber. The first antenna is coupled to a through-hole of the second antenna. The first antenna cover airtightly covers a top of the first antenna. The second antenna is coupled to the through-hole of the insulation vacuum plate. The second antenna cover airtightly covers a top of the first antenna part and the second antenna.
    Type: Grant
    Filed: August 9, 2010
    Date of Patent: April 23, 2013
    Assignee: Jehara Corporation
    Inventor: Hongseub Kim
  • Patent number: 8419960
    Abstract: A plasma processing apparatus performs a process on a substrate by using plasma. The plasma processing apparatus includes a processing chamber; a mounting table which is located in the processing chamber and on which a substrate is mounted; a gas shower head formed of a conductive material provided to face the mounting table and having at the bottom surface thereof a plurality of gas injection openings for supplying a processing gas into the processing chamber; an induction coil to which a high frequency current is supplied to generate an inductively coupled plasma in a region surrounding a space below the gas shower head; a negative voltage supplying unit for applying a negative DC voltage to the gas shower head to allow an electrical field, which is induced by the induction coil, to be drawn to a central portion of the processing region; and a unit for evacuating the processing chamber.
    Type: Grant
    Filed: July 7, 2009
    Date of Patent: April 16, 2013
    Assignee: Tokyo Electron Limited
    Inventors: Ikuo Sawada, Songyun Kang, Shigeru Kasai
  • Patent number: 8419893
    Abstract: A shielded lid heater lid heater suitable for use with a plasma processing chamber, a plasma processing chamber having a shielded lid heater and a method for plasma processing are provided. The method and apparatus enhances positional control of plasma location within a plasma processing chamber, and may be utilized in etch, deposition, implant, and thermal processing systems, among other applications where the control of plasma location is desirable. In one embodiment, a shielded lid heater is provided that includes an aluminum base and RF shield sandwiching a heater element.
    Type: Grant
    Filed: March 20, 2009
    Date of Patent: April 16, 2013
    Assignee: Applied Materials, Inc.
    Inventors: Michael D. Willwerth, David Palagashvili, Valentin N. Todorow, Stephen Yuen
  • Patent number: 8414736
    Abstract: Correction of skew in plasma etch rate distribution is performed by tilting the overhead RF source power applicator about a tilt axis whose angle is determined from skew in processing data. Complete freedom of movement is provided by incorporating exactly three axial motion servos supporting a floating plate from which the overhead RF source power applicator is suspended.
    Type: Grant
    Filed: May 25, 2010
    Date of Patent: April 9, 2013
    Assignee: Applied Materials, Inc.
    Inventors: Kenneth S. Collins, Andrew Nguyen, Martin Jeffrey Salinas, Imad Yousif, Ming Xu
  • Publication number: 20130015053
    Abstract: Disclosed is an inductively coupled RF plasma source that provides both magnetic confinement to reduce plasma losses and Faraday shielding to suppress parasitic capacitive components. The inductively coupled RF plasma system comprises an RF power source, plasma chamber, an array of permanent magnets, and an antenna array. The plasma chamber is comprised of walls and a dielectric window having an inner and outer surface wherein the inner surface forms a wall of the plasma chamber. The array of parallel conductive permanent magnets is electrically interconnected and embedded within the dielectric window walls proximate to the inner surface and coupled to ground on one end. The permanent magnet array elements are alternately magnetized toward and away from plasma in the plasma chamber to form a multi-cusp magnetic field. The antenna array may be comprised of parallel tubes through which an RF current is circulated. The antenna array is oriented perpendicular to the permanent magnet array.
    Type: Application
    Filed: July 12, 2011
    Publication date: January 17, 2013
    Applicant: VARIAN SEMICONDUCTOR EQUIPMENT ASSOCIATES, INC.
    Inventors: Victor M. Benveniste, Svetlana Rdovanov, Costel Biloiu
  • Patent number: 8336490
    Abstract: A vertical plasma processing apparatus for performing a plasma process on a plurality of target objects together at a time includes an activation mechanism configured to turn a process gas into plasma. The activation mechanism includes a vertically elongated plasma generation box attached to a process container at a position corresponding to a process field to form a plasma generation area airtightly communicating with the process field, an ICP electrode provided to the plasma generation box, and an RF power supply connected to the electrode.
    Type: Grant
    Filed: December 28, 2011
    Date of Patent: December 25, 2012
    Assignee: Tokyo Electron Limited
    Inventors: Hiroyuki Matsuura, Toshiki Takahashi, Kohei Fukushima
  • Patent number: 8317971
    Abstract: A plasma processing apparatus includes a discharge window made of a dielectric material, a discharge chamber which is grounded and includes an opening formed at its one end and the discharge window provided at its other end facing the opening, a gas supply system which supplies a gas into the discharge chamber, a high-frequency power application mechanism which applies a high-frequency power to the gas to generate a plasma inside the discharge chamber, a substrate holder which can hold a substrate while facing the discharge window on the outer side of the discharge chamber, a shielding member which partially shields the plasma that impinges on the substrate, and a supporting member which supports the shielding member. The supporting member is grounded and fixed on the shielding member at a position which is farther from the substrate than the shielding member and different from that of the discharge window.
    Type: Grant
    Filed: August 3, 2011
    Date of Patent: November 27, 2012
    Assignee: Canon Anelva Corporation
    Inventors: Kazuto Yamanaka, Akio Sato
  • Patent number: 8293069
    Abstract: A inductively coupled plasma apparatus includes reaction chamber in which a substrate is loaded, and a double comb type antenna structure including first linear antennas and second linear antennas respectively arranged horizontally to pass through the reaction chamber inside the reaction chamber. The first and second linear antenna are alternately aligned each other. First ends the first linear antennas are protruded out of the reaction chamber and coupled to each other so as to be coupled to a first induced RF power, and first ends of the second linear antennas are protruded out of the reaction chamber in opposition to the first ends of the first linear antennas and coupled to each other so as to be coupled to a second induced RF power. Plasma uniformity is improved and superior plasma uniformity is maintained by adjusting a distance between antennas according to a size of the substrate.
    Type: Grant
    Filed: December 10, 2008
    Date of Patent: October 23, 2012
    Assignee: Sungkyunkwan University
    Inventors: Geun-Young Yeom, Kyong-Nam Kim, Seung-Jae Jung
  • Publication number: 20120247680
    Abstract: A plasma technique in which a plasma generation technique frequently used in various fields including a semiconductor manufacturing process is used, and generation of plasma instability (high-speed impedance change of a plasma) can efficiently be suppressed and controlled in order to manufacture stable products. An apparatus includes a processing chamber, a surrounding member disposed around the processing chamber, an RF induction coil disposed outside the dielectric member, and an air-core coil for generating a direct-current magnetic field supplied to the inner space. The surrounding member seals an opening on top of the processing chamber to create an inner space, and the RF induction coil is above the top surface of the surrounding member.
    Type: Application
    Filed: June 8, 2012
    Publication date: October 4, 2012
    Inventors: Takumasa Nishida, Shu Nakajima
  • Patent number: 8251012
    Abstract: Disclosed is a substrate processing apparatus, including: a processing container; a gas supply section to supply a desired processing gas to the processing container; a gas exhaust section to exhaust a surplus of the processing gas from the processing container; a substrate placing member to place a plurality of substrates thereon in a stacked state in the processing container; and an electrode, to which high frequency electric power is applied, to generate plasma for exciting the processing gas, the electrode including two thin and long linear sections disposed in parallel and a short-circuit section to electrically short-circuit one ends of the linear sections, and the linear sections extending beside the substrates in a direction substantially perpendicular to main faces of the substrates.
    Type: Grant
    Filed: February 28, 2006
    Date of Patent: August 28, 2012
    Assignee: Hitachi Kokusai Electric Inc.
    Inventor: Nobuo Ishimaru
  • Patent number: 8246798
    Abstract: According to the present invention, it can be switched whether or not to apply a magnetic field to a substrate depending on a material of a film to be formed, and a magnetic layer and a non-magnetic layer can be formed in the same chamber.
    Type: Grant
    Filed: March 2, 2009
    Date of Patent: August 21, 2012
    Assignee: Canon Anelva Corporation
    Inventors: Hiroyuki Hosoya, Koji Tsunekawa, Yoshinori Nagamine
  • Publication number: 20120152901
    Abstract: Plasma processing apparatus and methods are disclosed. Embodiments of the present disclosure include a processing chamber having an interior space operable to receive a process gas, a substrate holder in the interior of the processing chamber operable to hold a substrate, and at least one dielectric window. A metal shield is disposed adjacent the dielectric window. The metal shield can have a peripheral portion and a central portion. The processing apparatus includes a primary inductive element disposed external to the processing chamber adjacent the peripheral portion of the metal shield. The processing apparatus can further include a secondary inductive element disposed between the central portion of the metal shield and the dielectric window. The primary and secondary inductive elements can perform different functions, can have different structural configurations, and can be operated at different frequencies.
    Type: Application
    Filed: December 14, 2011
    Publication date: June 21, 2012
    Applicant: Mattson Technology, Inc.
    Inventors: Vladimir Nagorny, Dongsoo Lee, Andreas Kadavanich
  • Publication number: 20120152896
    Abstract: A physical vapor deposition (PVD) system and method includes a chamber including a target and a pedestal supporting a substrate. A target bias device supplies DC power to the target during etching of the substrate. The DC power is greater than or equal to 8 kW. A magnetic field generating device, including electromagnetic coils and/or permanent magnets, creates a magnetic field in a chamber of the PVD system during etching of the substrate. A radio frequency (RF) bias device supplies an RF bias to the pedestal during etching of the substrate. The RF bias is less than or equal to 120V at a predetermined frequency. A magnetic field produced in the target is at least 100 Gauss inside of the target.
    Type: Application
    Filed: December 21, 2010
    Publication date: June 21, 2012
    Inventors: Chunming Zhou, Liqi Wu, Karthik Colinjivadi, Emery Kuo, Huatan Qiu, KieJin Park
  • Publication number: 20120145671
    Abstract: The present invention provides a plasma processing apparatus which reduces damage from plasma generated in a discharge vessel and lengthen the replacement cycle of the discharge vessel. A plasma processing apparatus 1 is provided with a processing chamber 2 partitioning a processing space, a discharge vessel 3 whose one end opens facing inside the processing chamber 2 and the other end is closed, an antenna 4 which is disposed around the discharge vessel 3 and generates an induced electric field to generate plasma in the discharge vessel 3 under reduced pressure, and an electromagnet 9 which is arranged around the discharge vessel 3 and forms a divergent magnetic field in the discharge vessel 3. The discharge vessel 3 has at is closed end portion a protrusion 15 projecting toward the processing chamber 2.
    Type: Application
    Filed: August 25, 2010
    Publication date: June 14, 2012
    Applicant: CANON ANELVA CORPORATION
    Inventors: Ryo Matsuhashi, Hiroshi Akasaka, Yoshimitsu Kodaira, Atsushi Sekiguchi, Naoko Matsui
  • Patent number: 8179050
    Abstract: A helicon plasma source has a discharge tube, a radio frequency antenna disposed proximate the discharge tube, and a permanent magnet positioned with respect to the discharge tube so that the discharge tube is in a far-field region of a magnetic field produced by the permanent magnet.
    Type: Grant
    Filed: December 21, 2007
    Date of Patent: May 15, 2012
    Assignee: The Regents Of The University of California
    Inventor: Francis F. Chen
  • Patent number: 8157976
    Abstract: Apparatus for cathodic vacuum-arc coating deposition. The apparatus includes a mixing chamber, at least one input duct projecting from a first end wall of the mixing chamber, and an output duct projecting from a second end wall of the mixing chamber. Coupled with each input duct is a plasma source adapted to discharge an ion flow of a coating material into the mixing chamber, which is subsequently directed to the output duct. A first solenoidal coil disposed about a side wall of the mixing chamber creates a first magnetic field inside the mixing chamber for steering the ion flow. A second solenoidal coil is disposed adjacent to the first end wall and aligned substantially coaxially with the output duct. The second solenoidal coil creates a second magnetic field inside the mixing chamber for steering the first ion flow. The electrical currents flow through the first and second solenoidal coils in opposite solenoidal directions.
    Type: Grant
    Filed: April 26, 2007
    Date of Patent: April 17, 2012
    Assignee: Veeco Instruments, Inc.
    Inventors: Boris Druz, Ivan I. Aksenov, Olexandr A. Luchaninov, Volodymyr E. Strelnytskiy, Volodymyr V. Vasylyev, Isaak Zaritskiy, Piero Sferlazzo
  • Patent number: 8114245
    Abstract: A plasma etching device which has an auxiliary electrode enabling realization of a uniform plasma density of generated plasma on the surface of a base and which enables uniform etching with respect to the base without depending upon pressure and without rotating a magnetic field applying means. The plasma etching device has magnetic field applying means which has two parallel plate electrodes I and II and RF power applying means, with the base set on the electrode I, and which is horizontal and unidirectional with respect to the surface of the base where plasma etching is carried out. In this plasma etching device, an auxiliary electrode is provided at least on the upstream side of the base in a flow of electron current generated by the magnetic field applying means. The auxiliary electrode includes a local electrode arranged on the side facing the electrode II and means for adjusting impedance provided at a part of the local electrode to be electrically connected with the electrode I.
    Type: Grant
    Filed: November 26, 2002
    Date of Patent: February 14, 2012
    Assignees: Tokyo Electron Limited
    Inventors: Tadahiro Ohmi, Masaki Hirayama, Haruyuki Takano, Yusuke Hirayama
  • Patent number: 8083892
    Abstract: A method for manufacturing a semiconductor device may include: forming a main magnetic field having an axis, and forming a subsidiary magnetic field substantially parallel to the axis; applying an alternating current along a path between the main and the subsidiary magnetic fields; allowing a gas to flow along a flow path along the path of the current so that a gas plasma is generated from the gas; providing the gas plasma into a chamber separated from a position where the gas plasma is generated; and performing a process for manufacturing a semiconductor device by employing the gas plasma.
    Type: Grant
    Filed: March 13, 2009
    Date of Patent: December 27, 2011
    Assignees: Samsung Electronics Co., Ltd., New Power Plasma Co., Ltd.
    Inventors: Young-Min Min, Dae-Kyu Choi, Do-In Bae, Yun-Sik Yang, Wan-Goo Hwang, Jin-Man Kim