Longitudinally Progressive Helical Winding Means Patents (Class 156/425)
  • Publication number: 20100252179
    Abstract: A device (10) for draping and pre-shaping curved profiled structural components of fiber materials comprises at least one shaping tool (20) having a curved shaping face (36) which has a profiled cross-section and which defines the outer contour of the profiled structural component, a plurality of unwinding devices (12a-12g) each for discharging a web-like fiber material (14a-14g), a device for performing a relative movement between the shaping tool (20) and the plurality of unwinding devices (12a-12g) for tangentially winding the web-like fiber materials (14a-14g) onto the curved shaping face (36) under tension, and a fixing device (22) for finally fixing the shape of all of the web-like fiber materials (14a-14g) wound on the curved shaping face (36).
    Type: Application
    Filed: October 8, 2009
    Publication date: October 7, 2010
    Applicant: AIRBUS OPERATIONS GMBH
    Inventors: Jan Schoppmeier, Rolf Sundermann, Holger Purol, Axel Herrmann
  • Publication number: 20100230417
    Abstract: The present invention relates to a vessel for a compressed gaseous fuel. The vessel has a non-cylindrical shape and is provided with a bulk head within the vessel. The vessel is surrounded by a composite comprising a fibre reinforcement that is wound around the vessel. The vessel comprises a liner with a shape that is substantially the same as the desired vessel shape. The liner is provided with at least one recess that extends around the liner and divides the liner in sections connected to each other by a passage. The fibre reinforcement is continuously wound around the liner in different directions to ensure sufficient vessel strength and the recess is filled with fibres so that the fibres in the recess constitute the bulk head. The invention further relates to a method for producing the claimed vessel.
    Type: Application
    Filed: October 31, 2007
    Publication date: September 16, 2010
    Applicant: Gastank Sweden AB
    Inventor: Kurt Berglund
  • Patent number: 7775248
    Abstract: A system including a supply roll of a laminate, a mandrel for wrapping the laminate therearound, feed rollers that spool the laminate off the supply roll onto the mandrel, the feed rollers being attached to a mounting plate by an adjustable bracket that sets an angle of the laminate with respect to the mandrel, adjacent windings of the laminate being joined to one another at overlaps thereof, wherein each winding of the laminate makes at least one complete revolution around the mandrel before the laminate advances to its next adjacent winding so as to form a seal at the overlaps of the adjacent windings, and a cutting station adapted to cut cylindrical tubes formed by windings of the laminate about the mandrel.
    Type: Grant
    Filed: July 3, 2007
    Date of Patent: August 17, 2010
    Assignee: Polyraz Plastics Industries
    Inventor: Yaron Cina
  • Patent number: 7753098
    Abstract: A tooling head for bi-directional tire cord application to an annular surface reciprocates in a forward and a reverse direction across the annular surface. The tooling head includes a housing; a nose block assembly coupled to the housing and reciprocating in an axial direction relative to the tooling head housing; a pair of cord engaging rollers mounted to a remote end of the nose block assembly and moving therewith in a forward and a reverse direction across the annular surface, the rollers positioning at least one cord against the annular surface in the forward and reverse directions; and a biasing element engaging against the nose block assembly for alternatively biasing the rollers against the annular surface.
    Type: Grant
    Filed: December 1, 2005
    Date of Patent: July 13, 2010
    Assignee: The Goodyear Tire & Rubber Company
    Inventors: Andres Ignacio Delgado, Jean-Claude Girard
  • Patent number: 7748424
    Abstract: The present invention relates to apparatus and methods for winding filament to create a structure. In one embodiment, the invention includes the application of filament to a rotating mandrel to create a desired shape. The invention includes the filament winding of both simple and complex shapes.
    Type: Grant
    Filed: August 24, 2006
    Date of Patent: July 6, 2010
    Assignee: Toyota Motor Sales USA, Inc.
    Inventors: Alan H. Anderson, Mike Glen Allman, Larry Jed Ashton, Craig Bjamson Simpson, Benko Samasoni Ta'ala, Troy Larry White
  • Patent number: 7748425
    Abstract: A method and apparatus are provided, for handling the backing film in a fiber placement process, by winding-up the backing film, into a roll, as the backing film is separated from a fiber tow. The backing film is wound-up in such a manner that it can be fed back out to rejoin the tow, should it be necessary to rewind a portion of the tow during the fiber placement process. The backing film may be wound onto a paper or cardboard core for ease of removal and handling.
    Type: Grant
    Filed: August 25, 2006
    Date of Patent: July 6, 2010
    Assignee: Ingersoll Machine Tools, Inc.
    Inventor: Mark Curtis Tingley
  • Patent number: 7735536
    Abstract: A filament winding apparatus for rotating in a predetermined direction a core material that is supported by a supporting portion, and for winding around the core material, an elongated material which has flexibility and which is impregnated with an unhardened synthetic resin material, the filament winding apparatus includes a plurality of feeding portions for feeding a plurality of elongated materials, and a plurality of guiding mechanisms which are positioned around the core material so as to correspond to the plurality of elongated materials that are drawn from the plurality of feeding portions, through which the corresponding elongated materials are passed, wherein at least one of the supporting portion and the plurality of guiding mechanisms are movable in a rotation axial direction, from a winding operation range in which the elongated materials can be guided by the guiding mechanisms to winding positions at which the elongated materials are wound around the core material, to an attachable/detachable pos
    Type: Grant
    Filed: April 28, 2005
    Date of Patent: June 15, 2010
    Assignees: Toyota Jidosha Kabushiki Kaisha, Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Toru Mukai, Natsuhiko Katahira, Sakae Sugishima, Makoto Tsuzuki, Hidehito Kubo
  • Publication number: 20100139837
    Abstract: A fiber composite article is wound on a mandrel in a vertical orientation to ensure even tension in the fibers. Composite material is preferably glass fibers and cement. The fibers are applied by an assembly that moves in vertical and horizontal directions and the cement may be applied to the fibers before they are wound. After the fibers and cement are applied to the mandrel, the article is vibrated to allow escape of air and to ensure even coating of the fibers. The apparatus for vibrating the wound article includes a flexible sleeve that surrounds the article and moves vertically to apply a vibrating radial compacting force. The article may then be wound with tape to compress the applied glass fibers and cement prevent the loss of water during curing. A compressible sock is placed on the mandrel between the mandrel and the article for easier removal of the article.
    Type: Application
    Filed: August 1, 2006
    Publication date: June 10, 2010
    Applicant: SPECIALTY COMPOSITES, LLC
    Inventor: John R. Mott
  • Patent number: 7731816
    Abstract: An apparatus comprising a fiber placement head assembly and an infrared heating assembly is provided. The fiber placement head assembly includes a compaction roller assembly and a feeder assembly. An infrared heating assembly, a cooling mechanism, temperature sensors, and a controller are operably coupled to the fiber placement head assembly. The infrared heating assembly includes an infrared heater that generates a heating profile. The heating profile defines a heating zone on either a tool or previously laid tows. If the burn point of either the tool or previously laid tows within the heating zone is approached, the controller, which receives temperature readings from the temperature sensors, simultaneously disables the infrared heater and activates the cooling mechanism. As such, the tool and the previously laid tows are protected from being ruined due to an over temperature condition.
    Type: Grant
    Filed: February 15, 2007
    Date of Patent: June 8, 2010
    Assignee: Ingersoll Machine Tools, Inc.
    Inventors: Tino Oldani, Daniel Goebel
  • Publication number: 20100121312
    Abstract: The invention relates to a method for the production of at least one longitudinal section of a catheter, wherein the method comprises the winding of film, and the film is provided in the form of strips, the film strip is wound in the manner of a screw such that the side edges of the film strip extending in the manner of a thread overlap the film strip, and further a bonded connection is created in the overlapping region such that the longitudinal section has a closed and at least fluid-tight surface. The invention further relates to a catheter produced according to the method, and a device for carrying out the method.
    Type: Application
    Filed: November 5, 2009
    Publication date: May 13, 2010
    Applicant: BIOTRONIK VI PATENT AG
    Inventors: Gerhard Gielenz, Eugen Hofmann
  • Patent number: 7703495
    Abstract: A compact fiber placement apparatus includes a fiber placement head, an articulated wrist apparatus, and a wrist mounting adapter for connecting the compact fiber placement apparatus to a fiber placement machine. The components of the compact fiber placement apparatus are operatively connected to one another by a wrist rotation torque motor, a head rotation torque motor, and a wrist pivot torque motor, to provide pivoting and rotating motion. A redirect arrangement includes a pivot redirect element driven by the wrist rotation torque motor at one half of the rotational speed at which a first and second wrist element of the articulated wrist apparatus pivot with respect to one another.
    Type: Grant
    Filed: August 25, 2006
    Date of Patent: April 27, 2010
    Assignee: Ingersoll Machine Tools, Inc.
    Inventor: Klaus Hoffmann
  • Patent number: 7677290
    Abstract: The present invention relates to a cleaning device (5) to be used in a preimpregnated carbon fiber placement machine including at least one guiding roller (47) for guiding a band (21) of tows to an application head (25), comprising two filtering elements (11, 13) arranged such that a band (21) of tows supported by two plates (15, 17) joined with adjustable clamping means (29) for said filtering elements (11, 13) and means of fixing/separating them to/from said machine, circulates between them. The invention also relates to a preimpregnated carbon fiber placement machine with at least one cleaning device (5).
    Type: Grant
    Filed: September 5, 2006
    Date of Patent: March 16, 2010
    Assignee: Airbus Espana, S.L.
    Inventors: José Manuel Santos Gomez, Pablo Lopez Fernandez
  • Publication number: 20100051182
    Abstract: An apparatus for producing tubes formed from fibre reinforced composite material, the apparatus including: an elongate hollow mandrel (3) having an internal mandrel cavity (5), the mandrel having an external surface (7) upon which reinforcing fibre materia (9) can be wrapped to provide a composite lay-up (10) supported thereon; and fluid flow means (11) for enabling heat transfer fluid of different temperatures to be circulated through the mandrel cavity (5), such that when fluid at an elevated temperature is circulated, heat is transferred from the fluid, through the mandrel (3) to the composite lay-up (10) for curing or forming said lay-up.
    Type: Application
    Filed: September 10, 2009
    Publication date: March 4, 2010
    Applicant: QUICKSTEP TECHNOLOGIES PTY LTD.
    Inventor: Neil Graham
  • Publication number: 20100051180
    Abstract: The invention comprises an apparatus for the reeling up of fiber bundles, in particular of hollow fiber membrane bundles, in particular for the manufacture of dialysis filters, comprising a reel carrier rotatable around a main axis and comprising at least two reels which are rotatably supported on the reel carrier, wherein the axes of rotation of the reels stand perpendicular on the main axis of the reel carrier. The invention likewise comprises a corresponding method. The invention furthermore comprises an apparatus for the wrapping of a fiber bundle with a film, having a receiver of first and second side elements and a flexible channel fastened between them for the reception of the film and the fiber bundle, wherein a drive is provided to move at least the first side element transversely to the channel, and at least one folding device movable transversely to the channel for the folding of the film around the fiber bundle, as well as a corresponding method.
    Type: Application
    Filed: November 27, 2007
    Publication date: March 4, 2010
    Inventors: Elmar Barra, Hermann Reuschenbach, Joern Hoermann
  • Patent number: 7640961
    Abstract: A 360° tool for making a one-piece composite tubular structure, such as a skin of an acoustic liner, is adjustable between a molding position and a non-molding position. The tool includes a base, a fixed segment mounted to the base, first and second doors hingedly connected on either side of the fixed sector, and third door hingedly connected to the second door. The third door has a circumferential extent that is less than one-fourth that of either the first or second door. Sealing members are provided between the doors. Collectively, the fixed sector, and the first, second and third doors have a predetermined shaped surface that corresponds to a portion of the contour of the tubular structure to be formed. After composite material is applied on the outer surfaces of the fixed sector and the doors, a vacuum bag is formed to surround the composite material and also the joint areas on the inner surface of the tool. The entire tool may be placed in an autoclave for curing.
    Type: Grant
    Filed: March 21, 2008
    Date of Patent: January 5, 2010
    Assignee: ROHR, Inc.
    Inventors: Steve Stubner, Joseph Irrgang, Steve Holt, Alan Douglas
  • Publication number: 20090320989
    Abstract: In the case where a lengthy rubber material (R) is wound on a winding roll (30) mounted on a moving cart (20), the invention prevents excessive bonding of the rubber material between respective layers and is capable of pulling out and supplying the rubber material as wound without a problem, and the lengthy rubber material (R) continuously extruded in a lengthy manner from a rubber extruder to be fed to a winding position is wound to be made spiral with alternately reverse inclination every layer while being caused by a traverse guide to traverse to the winding roll (30) mounted on the cart (20) in accordance with rotation of the roll.
    Type: Application
    Filed: June 5, 2006
    Publication date: December 31, 2009
    Applicant: TOYO TIRE & RUBBER CO., LTD.
    Inventors: Tetsuo Tatara, Tomoyuki Takatsuka, Hirokatsu Mizukusa, Osamu Fujiki
  • Publication number: 20090314418
    Abstract: A filament winding apparatus includes a control unit, a rotation mechanism that rotates a mandrel, a hoop winding head that performs hoop-winding, and a helical winding head that performs helical-winding. The hoop winding head includes bobbins that feed fiber bundles to the mandrel and a circulation mechanism that circulates the bobbins around the mandrel. The control unit controls the rotation and circulation mechanisms such that the mandrel is rotated and the bobbins are circulated in the same direction during helical-winding. It is not necessary to cut fiber bundles after hoop-winding, and wasted fiber is not fed during helical-winding, thereby increasing economy and productivity.
    Type: Application
    Filed: May 12, 2009
    Publication date: December 24, 2009
    Applicant: MURATA MACHINERY, LTD.
    Inventors: Tadashi Uozumi, Motohiro Tanigawa
  • Patent number: 7628192
    Abstract: The present invention relates to methods of debonding a tooling for a fuselage. In particular, the present invention relates to methods of debonding a tooling for a fuselage using a debonding agent. In one implementation, isopropyl alcohol is applied to a tooling to break the cohesive bond between the tooling and the fuselage.
    Type: Grant
    Filed: July 21, 2006
    Date of Patent: December 8, 2009
    Assignee: Toyota Motor Sales U.S.A., Inc.
    Inventors: Paul Teufel, Curtis Longo
  • Patent number: 7628191
    Abstract: The present invention relates to pre-filled contained media volumes and methods of media filling using pre-filled contained media volumes. In particular, the present invention relates to apparatus and methods of media filling a tooling for a fuselage using pre-filled contained media volumes. In one implementation, the pre-filled contained media volume comprises a bag formed of a porous fabric and media located in that bag. The pre-filled contained media volume is attached to a tooling prior to filling the tooling with additional media.
    Type: Grant
    Filed: July 21, 2006
    Date of Patent: December 8, 2009
    Assignee: Toyota Motor Sales U.S.A., Inc.
    Inventor: Paul Teufel
  • Publication number: 20090223179
    Abstract: The specification discloses bag making apparatus for making a tube from plastics material web material and for making bags therefrom, the apparatus including a support frame defining a desired internal area of the tube formed thereon, first plastics material film web dispensing means for dispensing first film webs in a longitudinal direction relative to the support frame such that the film webs overlap and adhere to one another, a second plastics material film web dispensing means for laying at least one further film web in overlapping spirals over the longitudinally extending first film web, and a third plastics material film web dispensing means for dispensing third film webs in a longitudinal direction relative to the support frame over the overlapping spiral web material, the apparatus further including movement conveyor means extending longitudinally of the support frame to enable the tube formed thereon to be moved to a discharge region and transverse tube sealing means and associated transverse tube se
    Type: Application
    Filed: August 3, 2005
    Publication date: September 10, 2009
    Applicant: GOODSTONE INTERNATIONAL PTY LTD
    Inventor: Peter Johnstone
  • Publication number: 20090218037
    Abstract: The invention relates to piping comprising a portion wherein the centreline of the portion follows a substantially helical path, wherein the amplitude of the helix is less than or equal to one half of the internal diameter of the piping. When fluid flows in such piping, it is made to swirl. This provides a number of advantages, such as improved in-plane mixing of the fluid, enhanced uniformity of residence time, and so on. The invention also extends to various methods of making such piping.
    Type: Application
    Filed: February 2, 2009
    Publication date: September 3, 2009
    Inventors: Colin G. Caro, Nicholas V. Watkins
  • Patent number: 7578898
    Abstract: The present invention relates to a device for making electric energy storage assemblies the device including multiple feed means for feeding sheet structures, means for laminating sheet structures received from the various feed means, winder means for winding the resulting laminate, and control means for controlling continuously and in controlled synchronous the feed means, the laminator means, and the winder means.
    Type: Grant
    Filed: December 19, 2003
    Date of Patent: August 25, 2009
    Assignee: Batscap
    Inventor: Guy Le Gal
  • Publication number: 20090126862
    Abstract: Apparatus and methods are provided for making one or more tubular components of medical catheters or other tubular bodies using a strip of polymer material including a length, a width, and a first surface including a lubricious or other coating or surface modification. The strip is directed adjacent an elongate mandrel, such as beading, such that the length of the strip extends along the mandrel and the coating is disposed towards the mandrel. The strip is rolled at least partially around the mandrel such that the coating or surface modification is disposed inwardly towards the mandrel, and one or more strip-constrainment members are wrapped around the rolled strip. The directing, rolling, and wrapping steps may be substantially continuous to create one or more strip-mandrel-constrainment member subassemblies.
    Type: Application
    Filed: October 20, 2008
    Publication date: May 21, 2009
    Inventor: Stephen A. Leeflang
  • Publication number: 20090126875
    Abstract: A filament winding apparatus efficiently performs a helical winding process in which the winding angle of the fiber bundle differs. A helical winding head includes two guide rings, adjacently arranged along an axis center of the mandrel, and guide tubes arranged at equal intervals along a circumferential direction of the guide rings. The guide rings are switchable between a first state in which phase positions of the guide tubes are matched and a second state in which the phase positions of the guide tubes are evenly shifted in the circumferential direction by a phase switching structure. Tube exits of the guide tubes are arranged close in the first state.
    Type: Application
    Filed: November 10, 2008
    Publication date: May 21, 2009
    Applicant: MURATA MACHINERY, LTD.
    Inventors: Tadashi UOZUMI, Motohiro TANIGAWA
  • Patent number: 7513970
    Abstract: A method for fabrication of a bent reinforcing rod in a composite material is described, where the reinforcing rod is composed of longitudinal fibers and a sheathing layer of fibers or foil, comprising the steps: to moisten fiber thread with a binding agent, to reel the moistened fiber thread to a bundle with a closed, approximately circular shape, consisting of a layer of longitudinal, parallel fibers of a desired thickness, whereby all the fibers in the layer obtain an approximately equal axial tightening, and to envelope an outer layer of fiber threads, and/or foil, or other suitable material, around the layer of longitudinal fibers, and that the fabricated blank is given a final form in a second forming process. The invention also relates to a device (10) for carrying out the method.
    Type: Grant
    Filed: June 23, 2004
    Date of Patent: April 7, 2009
    Assignee: Spilka International AS
    Inventor: Kare Stafset
  • Patent number: 7510616
    Abstract: An unvulcanized rubber strip (3) is supplied to an outer peripheral surface of a rotating cylindrical body (4) from a sending-out roller (16) which laterally moves in an axial direction of the cylindrical body (4), thereby spirally winding the rubber strip (3) to form a winding body (5). In a tilting reference plane (29) defined as a plane which is in parallel to a plane (4S) passing through an axis (4i) of the cylindrical body (4) and which passes through an axis (16i) of the sending-out roller (16), the sending-out roller (16) is held such that the sending-out roller (16) can tilt positively and negatively within an inclination angle (?) of 0 to 45° with respect to a tilting reference line (N) which is parallel to the axis (4i) of the cylindrical body (4). The sending-out roller (16) is laterally moved while changing the inclination angle (?).
    Type: Grant
    Filed: October 13, 2005
    Date of Patent: March 31, 2009
    Assignee: Sunitomo Rubber Industries, Ltd.
    Inventors: Norio Hayashi, Hiroyuki Onimatsu, Youjiro Miki
  • Patent number: 7503368
    Abstract: Composite sections for aircraft fuselages and other structures, and methods and systems for manufacturing such sections, are disclosed herein. A method for manufacturing a shell structure in accordance with one embodiment of the invention includes applying composite material to an interior mold surface of a tool to form a skin extending 360 degrees around an axis. The method can further include positioning a plurality of stiffeners on an inner surface of the skin. After the stiffeners have been positioned, a vacuum bag can be installed over the stiffeners and evacuated to press the stiffeners and the skin outwardly against the interior mold surface of the tool. Next, the skin/stiffener combination can be cocured to bond the stiffeners to the skin and harden the shell structure.
    Type: Grant
    Filed: November 24, 2004
    Date of Patent: March 17, 2009
    Assignee: The Boeing Company
    Inventors: Michael R. Chapman, Robert M. Watson, Donald A. Anderson, Marc J. Piehl, Joseph L. Sweetin, Douglas L. Grose
  • Publication number: 20090038759
    Abstract: The present invention makes it possible to increase production efficiency while reducing costs.
    Type: Application
    Filed: July 2, 2008
    Publication date: February 12, 2009
    Applicant: MURATA MACHINERY, LTD.
    Inventors: Tadashi Uozumi, Hiroki Takashima, Motohiro Tanigawa
  • Patent number: 7481899
    Abstract: A process of constructing a large diameter tank is provided. The process includes the step of providing a tank wall mandrel that has at least one drive wheel and at least one curved panel. Glass fibers are applied from a vertical winder to the curved panel in order to form a segment of a tank wall shell. Additional glass fibers are also applied to the curved panel at a location above the segment of the tank wall shell in order to form a unitary tank shell.
    Type: Grant
    Filed: December 30, 2005
    Date of Patent: January 27, 2009
    Inventor: John W. Boyd
  • Patent number: 7472736
    Abstract: A composite item is fabricated with a device. The device includes and end effector and a positioning device. The end effector places a tow. The end effector includes a spindle, compaction device, and a path. The spindle detachably secures a spool of tow and the path is disposed from the spool to the compaction device. The positioning device positions the end effector. The end effector is detachably secured to the positioning device.
    Type: Grant
    Filed: February 14, 2005
    Date of Patent: January 6, 2009
    Assignee: The Boeing Company
    Inventors: Robert A. Kisch, Robert A. Kramp, Matthew K. Lum, Robert R. Wampler
  • Patent number: 7451795
    Abstract: A system and process for separating and linking composite fibers, fiber bundles and the like in a filament winding installation (10) for the manufacture of rotationally symmetric wound packages (70) has a feeding device (11) for a fiber strand (12) impregnated with a matrix material which is wound on a rotatably driven base element (20). The system has at least one separating device (30) for cutting the fiber strand (12) and contacting the package-sided end (13) of the fiber strand (12) on the completed wound package (70). Also provided is at least one binding device (50) for linking the free end (14) of the fiber strand (12) with an adjacent new non-wound base element (20).
    Type: Grant
    Filed: April 18, 2005
    Date of Patent: November 18, 2008
    Assignee: EHA Spezialmaschinenbau GmbH
    Inventor: Johannes Weg
  • Patent number: 7438106
    Abstract: A shaped rubber body with improved uniformity in terms of weight and/or physical properties is produced by extruding a rubber strip by a positive displacement extruding system that includes, as seen from an upstream side of the rubber strip, a screw extruder unit, a gear pump unit and an extrusion head unit with an extrusion nozzle, which are connected in series with each other. The rubber strip is fed to a rotating support along a substantially straight passage extending from the screw extruder unit to the extrusion nozzle of the extrusion head unit, passed through a gap defined between a pair of pressure roll, and applied onto an outer surface of the support by one of the pressure rolls.
    Type: Grant
    Filed: March 25, 2005
    Date of Patent: October 21, 2008
    Assignee: Bridgestone Corporation
    Inventor: Yuichiro Ogawa
  • Patent number: 7422647
    Abstract: An aircraft part manufacturing device for automated composite lay up includes a mandrel tool having a an interior mandrel surface that conforms to an outside mold line (OML) of a part: to be manufactured. One or more circular rings surround the mandrel and are attached to the mandrel. The circular rings rotate supported by bearings in a bearing cradle so that the mandrel rotates concentrically with the circular rings about an axis of rotation passing through the center of the circular rings. Multiple composite material delivery heads simultaneously deliver material directly to the outside mold line on the interior mandrel surface while the mandrel is rotated. A cantilever supported gantry beam supports the material delivery heads inside the interior mandrel surface. A connecting mechanism connects the material delivery heads to the gantry beam and provides motion of the material delivery heads relative to the interior mandrel surface.
    Type: Grant
    Filed: December 9, 2005
    Date of Patent: September 9, 2008
    Assignee: The Boeing Company
    Inventors: Randall R. Clark, Dwight L. Engwall, Mark G. Yonash, Jeffrey A. New
  • Patent number: 7413623
    Abstract: A two roll impregnator for impregnating fiber reinforcement for use in filament winding operatives contains two abutting rolls, at least one and preferably both having an elastomeric surface. Resin is constrained within a bath whose lower surfaces are defined by the abutting rollers and side dams. Fiber reinforcement is drawn over a first roller through the resin bath and between the closed nip of the abutting rollers, where full impregnation is fostered, excess resin removed, and the impregnated fiber degassed. Substantially dripless operation can be maintained.
    Type: Grant
    Filed: January 31, 2006
    Date of Patent: August 19, 2008
    Assignee: RSE Industries, Inc.
    Inventor: Robert M. Raday
  • Patent number: 7282107
    Abstract: An aircraft part manufacturing device for automated composite lamination on a mandrel surface of a tool having a rotational axis includes a mechanical supporting structure that supports multiple material delivery heads. The tool is moveable and rotatable relative to the mechanical supporting structure. The mechanical supporting structure provides for axial translation of the material delivery heads relative to the mandrel surface while the mandrel surface is rotated for laying down courses of composite material over the entire mandrel surface of the tool. The position and movement of each of the plurality of material delivery heads is individually adjustable. Arm mechanisms provide motion of each material delivery head in a direction normal to the mandrel surface; rotation about an axis normal to the mandrel surface; circumferential position adjustment in a hoop direction relative to the mandrel surface; and axial position adjustment relative to the other material delivery heads.
    Type: Grant
    Filed: August 22, 2003
    Date of Patent: October 16, 2007
    Assignee: The Boeing Company
    Inventors: Brice A. Johnson, Stephen S. Spoon, Randal S. Darras
  • Patent number: 7267152
    Abstract: An arrangement (1) for guiding individual reinforcement filaments (2) onto a carrier (3) has a positioning disc (4) with a plurality of filament guides (9) arranged distributed on a circular ring of the positioning disc (4). The carrier is moveable in the direction of the carrier axis (X). The arrangement also includes a rotationally symmetrical deflecting element (5). The positioning disc (4) and the deflecting element (5) each concentrically surround the carrier (3). The deflecting element (5) is mounted within the positioning disc (4) and aligned axially to the positioning disc (4). The inlet-end peripherally extending inner edge (6) of the deflecting element (5) faces toward the carrier (3) and is curved. The filament guides (9) open directly at the curved inner edge (6).
    Type: Grant
    Filed: May 16, 2003
    Date of Patent: September 11, 2007
    Assignee: Contitech Luftfedersysteme GmbH
    Inventors: Markus Berger, Rainer Oehl, Klaus Binder, Christoph Bederna
  • Patent number: 7243697
    Abstract: Apparatus for coating pipes includes means for applying a sheet material 32,33,34, to a pipe 2 and means for heating 23,31 the sheet material and/or pipe. The means for heating may be operative to heat the sheet material during its application to the pipe. The means for heating may comprise a means for directing hot air towards the pipe and/or sheet material. The sheet material may be disposed on reels housed in canisters 22 that are releasably mounted on the apparatus.
    Type: Grant
    Filed: August 3, 2001
    Date of Patent: July 17, 2007
    Assignee: Pipeline Indusction Heat Ltd.
    Inventors: Damian Daykin, Terence Cottrell, Adrian Kelly
  • Patent number: 7228611
    Abstract: A method of transferring an uncured composite laminate skin from a lay-up surface of a male mandrel tool to a female cure tool includes defining multiple vacuum zones on the lay-up surface, each zone corresponding to one of a multiple of portions into which the skin is to be separated. For example, to separate the skin into two portions, a low profile seal of a first membrane to the lay-up surface is formed at a first vacuum zone and a second low profile seal for a second membrane is formed at a second vacuum zone. The method further includes laying up a composite laminate skin over all the vacuum zones; separating the composite laminate skin into portions, for example, a first portion over the first vacuum zone and a second portion over the second vacuum zone; and releasing the portions individually into cure tools having an outside mold line surface.
    Type: Grant
    Filed: November 18, 2003
    Date of Patent: June 12, 2007
    Assignee: The Boeing Company
    Inventors: Donald A. Anderson, Brice A. Johnson, Stephen S. Spoon
  • Patent number: 7204286
    Abstract: An apparatus 1 for continuously forming an FRP square pipe comprises a long core 10 for laminating prepreg sheets, and to this core 10 are fed prepreg sheets from prepreg laminating devices 20, 30, 40 and 50 with a release film interposed between the core, so as to be laminated into square pipe form. The core 10 has an outer diameter size smaller than the inner diameter size of the square pipe to be formed. The outer circumference of the square pipe is wrapped with a tape-like film fed from a tape-like release film wrapping device 200 in spiral fashion, and the work is heated and pressed in a hot press 100. The work is then subjected to additional heating in a postcure furnace 110 to form the FRP square pipe. The square pipe is intermittently pulled by a puller 130 disposed downstream of a clamp 120. The pipe is then cut to predetermined lengths by a cutter not shown to be completed as a product.
    Type: Grant
    Filed: December 15, 2003
    Date of Patent: April 17, 2007
    Assignee: Jamco Corporation
    Inventors: Toru Kasai, Makoto Okamoto, Shuntaro Kuriyama
  • Patent number: 7124797
    Abstract: The present invention relates to apparatus and methods for winding filament to create a structure. In one embodiment, the invention includes the application of filament to a rotating mandrel to create a desired shape. The invention includes the filament winding of both simple and complex shapes.
    Type: Grant
    Filed: March 4, 2002
    Date of Patent: October 24, 2006
    Assignee: Toyota Motor Sales, USA, Inc.
    Inventors: Alan H. Anderson, Mike Glen Allman, Larry Jed Ashton, Craig Bjarnson Simpson, Benko Samasoni Ta'ala, Troy Larry White
  • Patent number: 7083698
    Abstract: An aircraft part manufacturing device for automated composite lay up includes a mandrel tool having a an interior mandrel surface that conforms to an outside mold line (OML) of a part: to be manufactured. One or more circular rings surround the mandrel and are attached to the mandrel. The circular rings rotate supported by bearings in a bearing cradle so that the mandrel rotates concentrically with the circular rings about an axis of rotation passing through the center of the circular rings. A composite material delivery head delivers material directly to the outside mold line on the interior mandrel surface while the mandrel is rotated. A cantilever supported gantry beam supports the material delivery head inside the interior mandrel surface. A connecting mechanism connects the material delivery head to the gantry beam and provides motion of the material delivery head relative to the interior mandrel surface.
    Type: Grant
    Filed: August 22, 2003
    Date of Patent: August 1, 2006
    Assignee: The Boeing Company
    Inventors: Dwight L. Engwall, Mark G. Yonash, Randall R. Clark, Jeffrey A. New
  • Patent number: 7048024
    Abstract: An aircraft part manufacturing device for automated composite lay up includes a mandrel tool having a an interior mandrel surface that conforms to an outside mold line (OML) of a part: to be manufactured. One or more circular rings surround the mandrel and are attached to the mandrel. The circular rings rotate supported by bearings in a bearing cradle so that the mandrel rotates concentrically with the circular rings about an axis of rotation passing through the center of the circular rings. Multiple composite material delivery heads simultaneously deliver material directly to the outside mold line on the interior mandrel surface while the mandrel is rotated. A cantilever supported gantry beam supports the material delivery heads inside the interior mandrel surface. A connecting mechanism connects the material delivery heads to the gantry beam and provides motion of the material delivery heads relative to the interior mandrel surface.
    Type: Grant
    Filed: August 22, 2003
    Date of Patent: May 23, 2006
    Assignee: The Boeing Company
    Inventors: Randall R. Clark, Dwight L. Engwall, Mark G. Yonash, Jeffrey A. New
  • Patent number: 6989067
    Abstract: A strip builder for winding a material strip about a rotating core includes a traveling applicator head assembly for receipt of the material strip from an upstream extruder station and transport of the strip to a downstream rotating core. The assembly includes a central support arm in longitudinal travel along the rotating core. Attached to the central support arm is a belt roller, an applicator roller spaced therefrom and a belt drive coupled therebetween. A conveyor belt is wound about the belt roller. Upon rotation of the core, the rotation of the applicator roller rotates the belt roller coupled thereto. Rotation of the belt roller drives the conveyor belt towards the core with the material strip thereon. Upon the belt passing between the belt roller and displaced applicator roller, the strip is stretched and deposited onto the applicator roller for subsequent deposit onto the rotating core. A traveling stitching roller subsequently smoothes the material strip deposited on the rotating core.
    Type: Grant
    Filed: April 14, 2003
    Date of Patent: January 24, 2006
    Assignee: Roller Equipment Manufacturing Co., Inc.
    Inventors: J. Dean Armstrong, Jr., Lee Meyers, Mark Andrews
  • Patent number: 6968883
    Abstract: Multi-application head for fiber strips, consisting of a spool carrier (1), on which a plurality of spools are attached (2) as suppliers of the application strips (3), which are fed separately into the proximity of the application area (4), where they pass through a feed port, passing through guide combs (5 and 6) which position them according to a collateral distribution and through rollers (7 and 8) which drive each one of the strips (3) towards the application area (4).
    Type: Grant
    Filed: February 20, 2003
    Date of Patent: November 29, 2005
    Inventor: Manuel Torres Martinez
  • Patent number: 6959747
    Abstract: A pair of rollers (2), constituting the seat and the traction means for the formwork (3) to be reinforced, are established on a bench (1). A pair of upper pressure rollers (12) act, at the same time, on the formwork. On the same bench (1) there are also placed, laterally with respect to the formwork (3), a pair of longitudinal guides (15) for the movement, in parallel to the formwork (3) of a carriage (14) wearing the fiberglass mesh delivering reel (13), said reel (13) being furthermore mounted on the carriage (14) with the possibility to rotate around the vertical axis, in order to vary the orientation of the fiberglass mesh with respect to the formwork (3).
    Type: Grant
    Filed: December 27, 2000
    Date of Patent: November 1, 2005
    Inventor: José Manuel Valero Salinas
  • Patent number: 6939424
    Abstract: This invention concerns a method and an apparatus for making a spirally-wound tube from a hollow thermoplastic profile (1) having a substantially rectangular cross-section, which method comprises the steps of: winding the thermoplastic profile (1) around a drum (2) and joining adjacent loops together by welding, and smoothing the outer weld joint (13) by means of extra heat and a smoothing body resting against the weld joint (13).
    Type: Grant
    Filed: October 27, 2000
    Date of Patent: September 6, 2005
    Assignee: Oy KWH Pipe AB
    Inventors: Seppo Takala, Marek Warcholinski
  • Patent number: 6926055
    Abstract: An apparatus for fabricating a unique non-woven fabric which has the appearance of a woven fabric includes a supply station for adhesive coated parallel warp yarns, a support structure for orienting the parallel warp yarns into a cylindrical orientation with the adhesive coating on the outside, a weft yarn applicator for wrapping weft yarns around the cylindrically oriented warp yarns, a heating station for activating the adhesive and a cooling station for setting the adhesive, and a cutter for severing the cylindrically formed fabric composite so that it can be flattened and wrapped onto a take-up roller. The weft yarn applicator includes a rotating drum wherein a plurality of spools of weft yarn material are mounted in circumferentially spaced relationship. Tension on the weft yarns is provided by the rotation of the drum (centrifugal force) and a stationary conical aligner is used to guide the weft yarn material onto the warp yarns in substantially perpendicular alignment.
    Type: Grant
    Filed: September 20, 2000
    Date of Patent: August 9, 2005
    Assignee: Hunter Douglas Inc.
    Inventors: Wendell B. Colson, Paul G. Swiszcz
  • Patent number: 6878329
    Abstract: A method of making a catheter balloon or other tubular medical device or component, in which a sheet of polymeric material is wrapped on a mandrel and heated to fuse sections of the wrapped sheet together to form a tube. The mandrel has a metallic core and a jacket on an outer surface of the metallic core, and the wrapped sheet of polymeric material is heated without corroding the metallic core of the mandrel. In a presently preferred embodiment, the sheet is formed of a fluoropolymeric material, and the resulting fluoropolymeric tube forms at least a layer of a catheter balloon.
    Type: Grant
    Filed: July 30, 2002
    Date of Patent: April 12, 2005
    Assignee: Advanced Cardiovascular Systems, Inc.
    Inventors: Delma M. Blankenship, Jeong S. Lee
  • Publication number: 20040188025
    Abstract: The present invention relates to a one-piece closed-shape structure and a method for manufacturing a one-piece closed-shape structure. In particular, the present invention relates to a one-piece fuselage and a method for manufacturing a one-piece fuselage. One embodiment of the method of the invention involves the use of molding technology, tooling technology, the integration of the molding and tooling technology, and fiber placement to manufacture a one-piece closed shape structure.
    Type: Application
    Filed: November 14, 2003
    Publication date: September 30, 2004
    Applicant: Toyota Motor Sales, U.S.A., Inc.
    Inventors: Alan H. Anderson, Kathlene K. Bowman, Paul D. Teufel
  • Publication number: 20040168773
    Abstract: A method and apparatus is disclosed for reinforcement of a thin wall hollow thermoplastic storage vessel with one or more wraps of continuous fibers. This method requires thermal bonding between the reinforcement fibers and the outer surface of the thermoplastic storage vessel while the interior cavity of the storage vessel is being pressurized. The fiber wraps can also be oriented in spatial directions further resisting internal stress on the storage vessel walls when put into service.
    Type: Application
    Filed: November 19, 2003
    Publication date: September 2, 2004
    Inventor: David E. Hauber