Abstract: A ribbon cable or discrete wires, having a layer of thermally stable, crush resistant, fibril microporous heat sealable thermoplastic crystallizable polymer dielectric surrounding said conductor. The thermoplastic dielectric having a void volume in excess of 70%, a propagation velocity of the insulated conductor greater than 85% the propagation velocity in air and the crush resistance being the recovery rate of the material after being under a 500 gram weight for 10 minutes greater than 92% of the initial thickness.

Abstract: This invention relates to flat cables comprising a plurality of insulated conductors bonded to a porous substrate. The porous substrate is impregnated with a polymeric material capable of bonding to the insulation of the conductors. The strength of the bond can be varied by varying the amount of the impregnant. If it is desired to separate one or more of the conductors from the substrate, for example to form a branch off, a minimum amount of impregnant can be used.

Abstract: This invention relates to flat cables comprising a plurality of insulated conductors bonded to a metallic substrate. The metallic substrate is provided with a layer of polymeric material capable of bonding to the insulation of the conductors. The layer of polymeric material is bonded to the metallic substrate with a peel strength of at least about 1 pound per linear inch (pli). The insulated conductors are bonded to the layer of polymeric material. The bond strength between the insulated conductors and the layer of polymeric material and the bond strength between the layer of polymeric material and the metallic substrate are such that the individual insulated conductors can be cleanly peeled away from the substrate.

Abstract: An improved flexible circuit assembly arranged in stripline cable or microstrip configuration with shielding and also being designed with a predetermined characteristic impedance. The flexible printed circuits function as printed cables, and employ spacers on either side of the circuit traces so as to provide ground planes at a predetermined dimensional spacing from the traces comprising the circuit pattern. The arrangement of the present invention further comprises placing two or three individual conductor panels on a common substrate, so as to accommodate folding of the circuit panels, one over the other, to form a multi-layer sandwich. Elongated slots are formed along the fold lines so as to improve the integrity of the assembly, and to reduce buckling.

Abstract: An electrical ribbon cable of parallel, coplanar conductive wires having an insulating layer of sintered porous PTFE tape around each of the wires, and a second insulating layer of porous sintered PTFE film around the wires. A conductive layer is then applied and then an outer insulating layer. The cable may be simply and quickly mass-terminated by means of standard tools and connectors. It is constructed such that the velocity of propagation of a signal along any wire is greater than 85% of the velocity of propagation of signals along similar wires suspended in air, and such that the time delay of signal propagation from one end of any wire to the other end is less than 1.17 nanoseconds per foot of length of the cable.

Abstract: A mutliconductor cable having separatable insulated conductors is provided having a plurality of insulated conductors spaced apart in planar relationship and at least the exterior layer is comprised of porous PTFE, wherein a contact area exists between adjacent exterior layers so that adjacent insulated conductors bond with each other. A multiconductor cable is also described comprising a plurality of conductors insulated in discrete clusters wherein each cluster is surrounded by an exterior layer of expanded porous PTFE which forms a bond with the adjacent exterior layer. A multiconductor cable comprising coaxial cables which are bonded together by the exterior layer of expanded porous PTFE is also described.A process of making the multiconductor cable is also described.

Abstract: A double-layered flat electrical signal assembly comprising a shielded insulated flat cable on each side of a perforated separator material which may be conductive metal or non-metal. Controlled impedance signal transmission through high density insulation displacement connectors to PCB's.

Abstract: A porous insulating resin tape is fed to an inner or outer surface of one of insulating resin tapes with which a plurality of electrical conductors of a flat cable are coated. Printing is performed on at least one surface of surface of the porous insulating resin tape, soaks into the pores of the porous insulating resin tape. The pores are sealed up when the tape is pressed by a heating/pressing rollers and then baked, and the ink is shut off from outside the pores. The printing can be clearly performed without being discolored.

Abstract: The present invention improves the quality and productivity in a coating peeling-off process in which the coating at an intermediate portion along the length of a wire is peeled off in order to expose a conductor inside the coated wire, while enabling coatings at intermediate portions along the length of multicore wires or small-diameter wires to be peeled off.In a primary process, a heating jig 16 is brought into press contact with the upper half portion of the coating of the peeling-off designated portion at an intermediate portion along the length of coated wires 1 so as to press down the coating downwardly relative to the transverse direction of the wires, whereby a coating peeled-off portion 20 in which a part of conductors 2 is exposed is formed.

Abstract: In the present invention, a method for producing strip cable provided on its periphery with the meshed conductive metal or the woven fiber coated with a conductive material. The method produces a flat cable having multiple signal conductive members encase in an insulating material with the mesh metal outer layer fastened to the outer surface of the insulating material. The strip cable is thus protected from electromagnetic waves. Since the strip cable fails to function as an antenna, the electronic equipment connected to the strip cable does not require a shielding material. By using the strip cable provided with a electromagnetic-shielding effect, electromagnetic waves can be avoided easily and inexpensively. In addition, the varieties of design can be allowed for the electronic equipment.

Abstract: A sequencing machine and method for retaining the order in which wires are placed. The sequencing machine will preserve the order of inserted wires by capturing each individual wire in a belt of tape. At a later stage the wires can then be taken out in the same exact reverse or forward order. The adhesive bond between the tapes is such that separation can be performed by hand without damage to the tape material.

Abstract: The process for dyeing a continuous polymeric flexible substrate such as a film, uses a strip of transfer paper having sublimable dyes deposited on one surface. The substrate and transfer paper are fed simultaneously into a heat transfer apparatus comprised of a heating means and substrate retaining means. The layers are fed into the apparatus so the uncoated side of the transfer paper is proximate the heating means and substrate is proximate the retaining means. The layers are held against the heating means while sufficient heat is applied to the transfer paper to cause the dye to sublime from the paper and diffuse into the intertices of the substrate.

Abstract: An improved insulated thermocouple having no asbestos insulation material. The improved thermocouple and a method for making it are described whereby individual conductors are wrapped with high temperature fiberglass insulation and are then coated with a fiberglass binder that may be a modified silicone liquid. The individual conductors are then assembled in a parallel configuration and an outer jacket of high temperature fiberglass is applied by a braiding process. The entire assembly having the exposed outer jacket is coated with a fiberglass binder that may be a polyurethane liquid, and then cured.

Abstract: A micro-cable interconnect comprises a single exterior flexible insulative coating internally containing a plurality of terminally prepared, precisely spaced conductors. The conductors are arranged with a spacing and pitch to identically match spacing and pitch of interconnect zones operatively connected to an integrated circuit or connector, with the conductors constructed and arranged for bonding to the interconnect zones.

Abstract: A ribbon cable carrying ground and signal wires in a single plane includes, at predetermined intervals, separator materials inserted between the signal wires and the ground wires to facilitate separation upon termination. A method for manufacturing such a cable includes the steps of separately guiding the signal and ground wires to a lamination station, and means for inserting the separator material between the signal and ground wires at predetermined intervals prior to lamination.

Abstract: An electrical cable of conductive wire having an insulating layer of expanded, microporous sintered polytetrafluoroethylene around it, followed by a coating of a vinylidene fluoride-hexafluoropropylene copolymer surrounding the insulating layer, and an outer coating of polyvinylidene fluoride.

Abstract: An electrical cable of conductive wire having an insulating layer of expanded, microporous sintered polytetrafluoroethylene around it, followed by a coating of a polyesterpolyurethane surrounding the insulating layer, and an outer film of thermoplastic polyester elastomer surrounding the coating.

Abstract: The cable is made up of a series of pairs stranded alternately in one direction and the other. At the locations of the reversal of the stranding direction, the individual conductors are kept in the form of a web and welded together side by side. Between two thus bonded segments, the adjacent pairs are twisted in opposite directions. A ground wire is provided with lengths of sheathing which come to be placed in the bonded segments. These segments are marked by deposition of a radioactive substance or other indicator material detectable during a subsequent stage of manufacture and actuating marking. Once overall stranding and jacketing have taken place, or during those stages, the bonded segments are spotted owing to the indicator substance and are marked visibly.

Abstract: A wrap-around sleeve for environmental sealing of cables etc. comprises a first web of shrinkable material, preferably electrically-heatable and having closure rails at opposing edge portions which can be held together to maintain the sleeve in a wrapped configuration. A second web extends from one of the rails within the sleeve, it has a length less than the length of the sleeve, and it can act as a localized cable build-up, or help to seal between branching cables.

Abstract: An electrical cable of conductive wire having an insulating layer of microporous polymeric material around it, followed by a coating of a polyesterpolyurethane surrounding the insulating layer, and an outer film of polyetherpolyurethane surrounding the coating.

Abstract: A method for the manufacture of a high tension ignition cable wherein a tension member is passed through an extruder to form a settable plastic layer thereon. This extrusion takes place under conditions such that substantially no setting of the plastic layer occurs. Thereafter, winding a resistive conductor around the plastic layer to form a plurality of coils at least partially embedded in the layer. The coils are then coated with an insulation layer and a plastic layer is caused to set, thereby fixing the coils in position so that they do not move. The cable made by the foregoing process is also described.

Abstract: An electrical component, such as a joint between bus bars, is insulated by wrapping therearound a sheet of gel-like material, and manually causing it to conform to the joint. The material is curable by ultra-violet radiation, and this is directed on to the wrapped sheet to cause it to harden. A recoverable tube may be mounted over the sheet, before or after curing, to provide additional protection.

Abstract: A method and arrangement are provided to generate an environmental seal around a connection such as an electrical junction. The arrangement comprises a pad arrangement having a substrate and a sealant pad associated therewith. The sealant pad comprises a highly viscous sealant which, under pressure, can be forced into areas between adjacent wires, to provide effective moisture seals. According to preferred methods of the present invention a substrate having sealant thereon is folded around a junction to be sealed, such that the substrate retains the sealant against the electrical junction. In a step of the preferred method, pressure is applied to the enclosed sealant pad, generating hydraulic forces contained in such a manner as to the direct sealant between adjacent wires, spreading same apart. In preferred applications, preferred direction of sealant is facilitated by a preferred pressure die arrangement.

Abstract: A flexible coaxial cable capable of high frequency signal propagation formed from a multilayer configuration having a plurality of adjacent signal traces etched in dielectric material and surrounded by a protective ground layer. Selected ones of the signal traces are designated to be conducting signal lines. A 360-degree signal return line is formed around each of the designated conducting signal traces utilizing signal traces adjacent those serving as conducting signal lines as part of the return line conductor. A 360-degree shield is also formed around the return line, again employing selected signal traces as part of the shield. The return line and shield are created using photo and laser etching, chemical milling and electroplating techniques. The cable allows electrical signal propagation in the gigahertz frequency range without appreciable signal loss and provides high density packaging. The flexible nature of the cable and its structure combine to provide an even variable standing wave ratio.

Abstract: The invention provides an improved method for forming a cover layer over a joint of electrical wires. Portions of insulation layers of wires to be joined are stripped and the bared conductors of the wires assembled in a desired configuration to form a joint. The joint is placed in a transparent mold and the mold is filled with a photosetting resin. Radiation of an appropriate wavelength is then passed through the mold to harden the resin.

Abstract: A flat multi-conductor power cable is disclosed which includes a plurality of generally parallel, spaced apart, flat conductors which are surrounded by two layers of insulation material. An internal layer is extruded around each of the flat conductors and is intimately bonded to each conductor. A single external layer is extruded around all of the internal layers and is intimately joined to all of the internal layers. Preferably, the external layer comprises a thermoplastic elastomer and the internal layer comprises a polyolefinic ionomer. A method and apparatus for making such a flat multi-conductor power cable is also disclosed.

Abstract: Improved method and apparatus for manufacturing transposed ribbon cable, an improved ribbon cable in which a plurality of insulated wires are juxtaposed in fixed relationship to each other, and an improved transposed ribbon cable in which each conductor of the cable of the invention is in the form of a continuous helix. The transposed ribbon cable is manufactured by the method and apparatus of the invention by folding a ribbon cable angularly with respect to the longitudinal axis repeatedly while advancing the ribbon cable incrementally.

Abstract: An improved flexible coaxial cable (24) and method of making same employs an inner conductor (22) having a helically wound dielectric beading (20) wound thereabout in a predetermined pitch dependent on the desired velocity of propogation for the cable (24). A heat shrinkable dielectric tubing (26) surrounds the helically wound beading (20) and locks it to the inner conductor (22) to provide a dielectric core (28) having a constant pitch for the helically wound beading (20) during flexing of the cable (24). A convoluted outer conductor (30, 32, 34, 36) is locked to the tubing (26) of the dielectric core (28) by crimping it to the dielectric core (28) between the helically wound convolutions of the outer conductor (30, 32, 34, 36).

Abstract: An electric cable (1) for transporting very high current at low voltage, in particular a welding cable for use in robot welders, comprises at least one multi-strand conductor (2) and an outer sheath (4), cooling water circulates inside the cable, and the water gains access to the conductor strands to be cooled by virtue of the conductor being covered by a perforated envelope (3).

Abstract: A multi-wire conduit dam consisting of a molded strip of closed cell sponge rubber or equivalent that is shaped like a timing belt having recesses on at least one side with the recessed surface coated with adhesive or double sided adhesive tape after wires are placed in the recesses. The strip is then rolled together to form a cylindrical dam which may then be installed in an appropriate conduit.

Abstract: A flexible shielded cable. The cable includes an elongate flexible metal conductor and a layer of a flexible dielectric material disposed about the conductor. The cable has a flexible metallic shield positioned about the dielectric with the shield including a copper foil having overlapping edges and a copper braid about the foil. A layer of metal bonds together the overlapping edges, bonds the braid and the foil and closes the openings of the braid. A method of forming a metallic shield is also disclosed.

Abstract: A cable sleeve for covering a cable splice. An enveloping hose of heat shrinkable material is on its inside provided with a hot melt adhesive coating. A device designed cross-shaped in cross-section for support of the cable ends is inserted between the cables. The device is of hot melt adhesive whose fusion point is below that of the material of the hot melt adhesive coating.

Abstract: Process for insulating by impregnation an electric winding with isocyanurate and oxazolidone cycles resins, in which one wraps around the conductors a glass cloth and porous mica paper tape loaded with a quaternary ammonium salt catalyzing the condensation of the isocyanate and epoxy compounds into isocyanurate and oxazolidone cycles, one impregnates the tape with a varnish containing an isocyanate compound and a liquid epoxy resin, then one subjects the impregnated tape to a varnish polymerization thermal treatment. One uses as a quaternary ammonium salt a benzyl-trialkylammonium halide with an alkyl chain containing at the most 3 carbon atoms.

Abstract: The flat multiconductor cable contains live, neutral and ground conductors lying generally parallel to each other and in side by side, single-plane relation. The live and neutral conductors are sealably surrounded by a relatively hard, polyetherimide material that is substantially free from attack from calcium hydroxide. An outer jacket or casing of polyvinylchloride (PVC) sealably surrounds the polyetherimide layers and contacts the ground conductor. The PVC is substantially free from attack in an alkaline environment. The polyetherimide layers are extruded over the live and neutral conductors providing a seal therearound and thereby a barrier to moisture. The PVC layer is then extruded over the conductors providing a further seal around the polyetherimide layers.

Abstract: An electrical cable includes a core having a plurality of conductors cabled together in a unidirectional lay and a jacket which surrounds the core. The conductors of the core are insulated from one another, and the jacket includes an internal braid or double counter directional serv. The angle of the lay of the conductors and the angle of the braid or serve, both with respect to the longitudinal axis of the cable, is such that the angle of the lay of the conductors is greater than the angle of the lay of the braid or double counter directional serv. The jacket serves an important function as that of primary load-bearing component of the cable and it adapts the cable to withstand severe mechanical and other abuse over a long life.

Abstract: A lightweight pliable flat conductor cable comprises a plurality of round wire conductors supported within generally parallel channels defined cooperatively by preformed and bonded plies of a polyimide insulation sheet material, particularly such as Kapton film. The Kapton film is highly resistant to degradation from exposure to ultraviolet radiation and further provides the conductor cable with a high degree of pliability throughout a broad range of temperature extremes, as encountered, for example, in an outer space environment. A method of forming the flat conductor cable is also disclosed.

Abstract: An apparatus and method for making an armored electrical cable from a plurality of reinforcing struts and a plurality of electrical conductors covered by an armored jacket. The apparatus includes a series of stations along an assembly line that feed, converge, orient, combine, compress and wrap the struts and conductors into the cable configuration. The cross section of the cable so formed is rectangular, although this rectangular shape can be made arcuate by bending.

Abstract: Disclosed is a unitary re-enterable shielded jacket assembly for a plurality of insulated conductors provided with a dielectric spacer of nonconductive netting arranged and effective to provide a layer of air cells between the jacket shielding and the embraced conductors thereby to stabilize the impedance of the cable assembly from end to end thereof. One lateral edge of the dielectric spacer is attached to the jacket adjacent the inner shielding layer thereof and is sufficiently wide for its opposite edges to overlap when the jacket seam is closed. The dielectric spacer may be pleated lengthwise thereof to provide pockets for separate ribbon cables, the pleats being interconnected by hinges formed by groups of severed transverse strands which groups are separated by at least one unsevered transverse strand.

Abstract: A method of producing a leakage graded coaxial cable having a braided shield, in which ends of the shield wire are dropped as braiding progresses. Gaps in the shield having progressively increasing size are produced through which the radio frequency field leakage occurs, which facilitates providing a constant radio frequency field around the cable. The cable is coated with a jell flooding agent prior to extrusion of its protection jacket, which fills the interstices and gaps of the shield, and solidifies to a waxy, semi-resilient consistency. The resulting cable can be coiled and flexed, maintaining its shield reliability, and rejects water and fluids in case pinholes in the jacket occur.

Abstract: The conductors of multi-conductor, medium voltage, power cables, at locations where the cable insulation has been removed, are insulated by positioning between the conductors or cores, an insert, at least the surface of which comprises a first void-filling material capable of forming a substantially void-free interface with each conductor, placing a second void-filling material over the conductors and recovering a dimensionally recoverable polymeric sleeve over the resulting assembly. The method is particularly useful to provide insulation between conductors of a joint between two multi-conductor, medium voltage power cables.

Abstract: The individual conductors in each layer of a layered cable are located and connected by first joining each of the conductors in the layer and thereafter separating the conjoined conductors along a predetermined path defined by reference to a predetermined indicia carried by one of the conductors in the layer.

Abstract: A method of making an electrical cable in which an inner electrical conductor is loosely carried within the interior of an outer sheath. The inner conductor has a length in excess of the length of the sheath such that the cable is better able to withstand stretching and bending without damage to the inner electrical conductor.

Abstract: A method of forming an encapsulated splice region between two cable ends in which, after end portions of the core have been exposed beyond the jacket and sheath or shield, the conductors are splayed outwards and the cable end portions are brought close together. Splices are then formed between conductors of the two cables and the conductors are folded over either one cable jacket or the other to locate each splice upon and supported by the jacket. Each splice is individually covered with sealing material and end regions of the cables are encapsulated so as to encapsulate the splices and fluid tightly seal them.

Abstract: A cable splice, branchout or termination has a heat recovered member (30) around one or more cable portions (33) extending out of an end of the member (30). The cable portion (33) is protected from physical damage and heat by placing around it individually a metal foil member (1), preferably aluminium of thickness 150-250 microns. The metal foil member is preferably coated with a hot melt adhesive (2) and a mastic (5) at distinct locations. A pressure sensitive adhesive (4) may also be provided to help secure the foil member (1) around the cable portion (33) before recovery of the outer member (30). Apertures (44) may be provided in the foil member (1) to allow passage therethrough of hot melt adhesive provided on the inner surface of the recoverable member (30).

Abstract: A branch-off of at least two substrates leaving an end of a recovered sleeve is effected using a heat activatable sealant, and a thermally conductive member which has a fin-shaped protruberance by means of which heat can be conducted into the crutch region between the substrates to activate the sealant. The thermally conductive member can also function to urge together circumferentially spaced portions of the sleeve to define conduits for the substrates. This urging function can be supplemented or carried out totally by a separate clip.

Abstract: A low mechanical noise coaxial cable for suppressing noise due to mechanical movement of the cable wherein the cable includes a central conductor, a dielectric surrounding the conductor, electrical shielding embedded in conductive material surrounding the dielectric and preferably, jacketing structure holding the above recited elements in place.

Abstract: The insulating spacer for an h-f cable is extruded on the inner conductor, at approximately the correct dimensions, followed by a sizing step in which insulation powder is deposited on the horizontally running, insulated conductor core and melted in a funnel-shaped die to obtain a coating or film which establishes the final dimensions. The outer conductor is formed on top of that coating.

Abstract: A flat communication cable is formed of an assembly of standardized modules in edge-to-edge relation surrounded by an overlying polyester protective cover. The modules containing a PVC jacket are united to form a ribbon by a blend of fusion and hot melt adhesive material, and the protective cover is bonded thereto by the adhesive. The modules can contain polyolefin insulated wire pairs, coaxial electrical conductors, stranded or solid wire, fiber optic filaments, or the like. Semiconductive or non-conductive material can be incorporated in the PVC jacket of the modules and/or the adhesive as desired and in any combination. Drain wires can be included. Also, the cover material can include metallic layers for shielding.

Abstract: Telecommunications cable formed by locating a plurality of conductors in a group in an open array, which is preferably planar, and shaping the group into arcuate configuration around a longitudinal axis with the conductors extending generally in the direction of the axis. A layer of insulation is then provided around the group to hold it in its planar configuration.

Abstract: An improved multiconductor ribbon cable the conductors having at least two layers of polytetrafluoroethylene (PTFE) insulation, a porous unsintered inner layer, that is, the one closest to the conductors, and an impermeable sintered outer layer. Webs of impermeable sintered PTFE connect the insulated conductors. The process for manufacturing the cable includes embedding the conductors between inner sheets of expanded unsintered PTFE and outer sheets of extruded unsintered PTFE, then compressing the sheets only in the web region to high density, and sintering the webs plus the outer insulation layer.