With Endless Belt Patents (Class 156/583.5)
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Publication number: 20150144268Abstract: A machine converts a web of preformed pouches, which are defined by transverse seals extending from a remote edge, into inflated dunnage units. A sealing arrangement is positioned to provide a longitudinal seal intersecting the transverse seals to close the preformed pouches and form a dunnage unit. The sealing arrangement has at least two sealing belts. Each belt is positioned so that respective first sides engage a surface of the web and pull the web through sealing elements positioned on either side of the web. A heating element is on a second side of the first belt not engaging the web. A compliant material is on a second side of the second belt not engaging the web. As the web passes between the heating element and compliant material, imperfections in the web are smoothed by the compliant material and the layers of the web are sealed by the heating element.Type: ApplicationFiled: November 21, 2014Publication date: May 28, 2015Inventors: Douglas C. Corbin, Donald P. Shook, Robert L. Ferrante, Michael J. Riccardi, Rick Steven Wehrmann
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Patent number: 8973638Abstract: The present disclosure includes systems and methods for manufacturing a composite wood product. In some embodiments, the method includes the steps of forming a mat from a plurality of wood elements and an adhesive, the mat having a width W measured substantially perpendicular to a longitudinal axis of the mat and an initial thickness T1. The mat is then moved in a machine direction, the machine direction being substantially parallel to the longitudinal axis and the temperature across the width W of the mat is adjusted. The mat is then compressed into a billet having a final thickness T2. In some embodiments, the system includes a continuous movement mechanism, a side preheat assembly, and a press assembly.Type: GrantFiled: March 11, 2013Date of Patent: March 10, 2015Assignee: Weyerhaeuser NR CompanyInventor: Tekamul M. Buber
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Patent number: 8900397Abstract: The present invention is to provide an apparatus to manufacture joined laminated media and a method therefor. The joined laminated media that are manufactured from the membrane materials and that are joined by being pressed have no displacement, deformation of the membrane materials, or any defect in joining the boundary faces of the laminated materials, and are efficiently manufactured in a good yield. The apparatus can manufacture a joined laminated-media where the laminated media are placed in the housing space (S) that is formed by a pair of endless belts (15a, 15b) and the sealing member (24). The laminated media are then transported in a state where the laminated media are fixed by the pair of endless belts (15a, 15b) that are closely attached to the laminated media because the air is discharged from the housing space (S) through the discharge holes (17) and they are joined by being pressed in the hot-press section (11) and cold-press section (13).Type: GrantFiled: November 28, 2011Date of Patent: December 2, 2014Assignee: I. Sintokogio, Ltd.Inventors: Masahiko Nagasaka, Shogo Nakajima, Takayuki Nozawa, Osamu Sugino, Ikuto Mishima
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Patent number: 8858751Abstract: A method for producing a flexible metal laminate includes continuously thermocompression-bonding laminate metal foils to a resin film. The thermocompression-bonding step is conducted by placing a protection metal foil between a pressure surface of a heat and pressure forming apparatus and the laminate metal foils. When the protection metal foil is subjected to an abrasion resistance test, in which the protection metal foil is placed such that a matte surface of the protection metal foil contacts a plate material having a surface equivalent to the pressure surface and in which the matte surface is rubbed against the surface of the plate material by applying a load to a shiny surface of the protection metal foil and pulling the protection metal foil, a streak is found on the matte surface only in a case where the load is over 500 g per area of 76 mm×26 mm.Type: GrantFiled: September 9, 2010Date of Patent: October 14, 2014Assignees: Ube Industries, Ltd., Ube-Nitto Kasei Co., Ltd.Inventors: Takuro Kochiyama, Hiroto Shimokawa, Yoshitaka Mineki, Masami Sasaki
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Patent number: 8726960Abstract: A sealing machine with a transportation structure has: a seal unit including an upper transporting set, a lower transporting set, a heating set, and a driving motor. The upper transporting set has a first conveying member, the lower transporting set has a second conveying member driven. The upper transporting set has an upper roller, and the lower transporting set has a lower roller for matching with the upper roller. The heating set has two heating rails and at least one electric bar, and each heating rail horizontally extends at a convey stork of the first conveying member and the second conveying member. Between the two heating rails is defined a slot. An outlet end of the slot corresponds to a pressing surface of the upper roller and the lower roller, the each heating rail has a groove so as to receive the at least one electric bar.Type: GrantFiled: February 8, 2013Date of Patent: May 20, 2014Inventor: Mao-Sen Huang
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Patent number: 8709182Abstract: The present invention relates to a thermal pressure welding apparatus for the waist of incontinent pants and training pants and a thermal pressure welding method. The apparatus can thermal pressure weld the waist of incontinent pants and training pants consists of multiple layers of non-woven fabric in a fast, accurate and secure manner. An upper synchronous transmission mechanism and a lower synchronous transmission mechanism are disposed vertically opposed, by means of a shaft, on a side of a vertical frame. The upper synchronous transmission surface of the upper synchronous transmission mechanism and the synchronous transmission surface of the lower synchronous transmission mechanism are opposed. A plurality of toothed pressing blocks are spacedly opposed on the upper synchronous transmission surface and the lower synchronous transmission surface respectively.Type: GrantFiled: May 11, 2010Date of Patent: April 29, 2014Assignee: Hangzhou Creator Machinery Manufacture Co., Ltd.Inventors: Yuanquan Xu, Guodong Wang, Shijin Li, Wei Xu
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Patent number: 8663528Abstract: A caterpillar traction apparatus (110), wherein two pairs of pulleys (122 & 123, 132 & 133) can be driven at different speeds, so that the linear member (40) being driven by the mechanism is subjected to either compression or extension forces.Type: GrantFiled: November 19, 2010Date of Patent: March 4, 2014Inventors: Peter David Jenkins, Daniel Owen Jenkins
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Patent number: 8651162Abstract: A tubular heating element which is resistant to damage caused by foreign material is disclosed. The tubular heating element is pivotably attached to the side sealing machine at its leading (upstream) edge. The trailing (downstream) edge of the tubular heating element is moved by means of a compressible force, such as an air cylinder. In this way, the air in the cylinder pushes the tubular heating element downward into the plane of the film. However, a foreign object located on the film can overcome the force of the air cylinder, thereby lifting the tubular heating element out of the path of the film.Type: GrantFiled: August 1, 2011Date of Patent: February 18, 2014Assignee: Shanklin CorporationInventors: Russell Christman, Thomas Orsini, Todd Brown, Jeffrey Potts
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Patent number: 8641849Abstract: The invention relates to a laminated decorative plate comprising a core made of a fiber or particle material, a resinous intermediate layer on at least one side of the core, a decorative layer not impregnated with resin and having a graphic image of the surface of the imitated material, and a transparent core layer, into which the relief-like reproduction of the surface structure of the imitated material is stamped. The intermediate layer is made of liquid glue, curable by pressure and/or heat, that is applied to the core.Type: GrantFiled: June 4, 2008Date of Patent: February 4, 2014Assignee: Surface Technologies GmbH & Co. KGInventor: Carsten Buhlmann
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Patent number: 8603290Abstract: A preforming device and method of use thereof, the device including a rack, a pinion, belt, belt tensioning feature, and mechanism for supporting a variably appliable enhanced pressure, such as may be applied using a bladder or bladders having one or more valves, the device capable of engaging a mandrel to form at least one ply and a binder against the exterior of the mandrel.Type: GrantFiled: September 28, 2012Date of Patent: December 10, 2013Assignee: GKN Aerospace Services Structures, Corp.Inventor: Christopher J. Feeney
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Patent number: 8540830Abstract: A continuous method for producing a thermoplastically moldable semifinished product of a thermoplastic material and reinforcing fibers, comprises blending thermoplastic fibers and reinforcing fibers together to form a nonwoven blend, consolidating the nonwoven blend by needling or by a thermal treatment, heating the consolidated nonwoven blend to a temperature above the softening temperature of the thermoplastic, compressing the consolidated nonwoven blend successively in a heated compression mold and in a cooled compression mold at a pressure of less than 0.8 bar for at least 3 seconds, and optionally applying functional layers to the semifinished product. The preferred product is a thermoplastically moldable semifinished product of a thermoplastic material and reinforcing fibers with an average length of 20 to 60 mm and an air pore content of 35 to 65 vol %.Type: GrantFiled: March 30, 2012Date of Patent: September 24, 2013Assignee: Quadrant Plastic Composites, AGInventors: Karl Ludwig Brentrup, Harri Dittmar
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Patent number: 8528475Abstract: A method and apparatus for improving of wood veneer quality is provided. In the method, veneers are conveyed through a compression gap made up by two press elements, the gauge of said gap being adjustable. The method comprises the use of an endless felt assembly, which is adapted to circle around at least one of the press elements and which passes through the compression gap in such a way that at least one face of the veneer is brought against the felt assembly in said compression gap.Type: GrantFiled: February 22, 2011Date of Patent: September 10, 2013Assignee: Raute OyjInventors: Harri Lyytinen, Jarkko Kaislaoja, Andre Klemarewski
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Patent number: 8517080Abstract: A laminating device is provided that can increase the rate of rise of a laminating temperature and keep the laminating temperature stable without using a temperature control system for a heat source. The laminating device for stacking and bonding a laminate film 11 coated with a hot-melt adhesive and a sheet 12 has a thermal pressure bonding and conveying device 10 that thermally pressure-bonds the laminate film 11 and the sheet 12 while stacking and conveying them.Type: GrantFiled: August 26, 2010Date of Patent: August 27, 2013Assignee: Sakae Co., Ltd.Inventors: Nobuo Fujishima, Yoshio Masuko, Yasuyuki Mitomo
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Patent number: 8381790Abstract: The present invention describes an improved side-sealing machine for use with heat sealable films. Briefly, a cutting and sealing element is located between a set of cooperating guide and alignment members. The downstream guide and alignment member also includes a compression mechanism. This compression mechanism serves to compress the seal created upstream, and to draw the heat away from the film. In some embodiments, the downstream guide and alignment member also serves to separate the film into a surplus portion and a remaining portion, where only the remaining portion is subjected to compression.Type: GrantFiled: February 5, 2010Date of Patent: February 26, 2013Assignee: Shanklin CorporationInventors: Thomas P. Orsini, Joseph T. Powers, John A. Dextraze
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Patent number: 8307870Abstract: A double facer that fabricates a corrugated fiberboard and that includes heat plate units having thin walls aims at improving the heat conductive efficiency to fiberboard sheets in order to enhance responsibility to the setting temperature and concurrently avoiding thermal deformation of the heat plates due to a difference in temperature between the top surface and the bottom surface.Type: GrantFiled: November 25, 2009Date of Patent: November 13, 2012Assignee: Mitsubishi Heavy Industries Printing & Packing Machinery, Ltd.Inventors: Tadashi Itoyama, Hiroshi Ishibuchi, Toshinao Okihara, Kazuhito Ohira, Takashi Nitta
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Patent number: 8287266Abstract: A preforming device and method of use thereof, the device including a rack, a pinion, belt, belt tensioning feature, and mechanism for supporting a variably appliable enhanced pressure, such as may be applied using a bladder or bladders having one or more valves, the device capable of engaging a mandrel to form at least one ply and a binder against the exterior of the mandrel.Type: GrantFiled: June 13, 2007Date of Patent: October 16, 2012Assignee: GKN Aerospace Services Structures, Corp.Inventor: Christopher John Feeney
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Patent number: 8128770Abstract: The invention is directed to a device for inflating and sealing an inflatable structure, such as inflatable cushions. The device includes an assembly configured for inflating a cushion cavity disposed between first and second layers of a film, and a sealing mechanism that preferably includes a rotary sealing drum, which can include a heat source.Type: GrantFiled: September 20, 2007Date of Patent: March 6, 2012Assignee: Pregis Innovative Packaging, Inc.Inventors: Thomas D. Wetsch, Paul A. Selle, Mitchell J. Hein
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Patent number: 8122929Abstract: The machine (1) has a heated plate (5), conveyor means (6) for conveying the elements (4) along a conveyor path leading across the heated plate (5), a top part (8) which can be moved vertically with respect to the heated plate (5), a membrane (9) disposed on the top part (8) and a separating film (10) disposed between the membrane (9) and the heated plate (5) which can be moved synchronously with the conveyor means. The separating film (10) is divided into sections (11) and every section (11) is retained exclusively by a single edge oriented transversely to the conveying path by retaining means (32). The sections (11) therefore sit loosely on the elements (4) free of tension. The membrane (9) lies against a peripherally extending peripheral face (46) of the top part (8) facing the heated plate (5) and can be moved directly onto the plane of the surface of the heated plate (5) in order to form a closed chamber with it. Finally, the membrane (9) is connected to clamping means (25, 26, 27).Type: GrantFiled: June 1, 2006Date of Patent: February 28, 2012Assignee: 3S Swiss Solar Systems AGInventors: Juerg Zahnd, Christoph Boos
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Patent number: 8074863Abstract: The invention relates to a device for heat sealing two layers of foil material. To that end, the device comprises two blocks arranged opposite each other and conveying means for guiding the foil material between these blocks. Between the blocks, at least one heating element is provided, for heating the foil locally, and at least one circulating belt (20), which, in use, is guided along the blocks. The circulating belt (20) is built up from at least one layer of resilient material, so that a force applied by the blocks to the foil material is uniformly distributed over the sealing seam to be formed. The invention further relates to a circulating belt for use in a device according to the invention.Type: GrantFiled: March 24, 2006Date of Patent: December 13, 2011Assignee: Ideepak Holding B.V.Inventor: Pieter Theodorus Joseph Aquarius
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Patent number: 7984741Abstract: Disclosed herein is a high release nip roll assembly comprising a nip roll with a covering comprising a high release material. The release properties of the nip roll material can permit intermittent contact without the coating adhering to the surface of the roller and wrapping the nip. Also disclosed is a high release nip roll belt is made of a high release material on the top and bottom surfaces of the belt. The belt can be positioned at each end of a nip roll so that areas of the nip roll typically vulnerable to molten thermoplastic material contact are protected by a belt. Also disclosed is a belt making apparatus. Also disclosed is a frame assembly for moving a belt longitudinally along a nip roll. Also disclosed is a rope guide assembly for threading a belt in relation to a nip roll and at least at least one belt roller.Type: GrantFiled: December 18, 2007Date of Patent: July 26, 2011Assignee: Bemis Company, Inc.Inventors: Suzanne E. Schaefer, Kevin J. Curie, James Martin Deaton, III, Jeremy Lee Winsor
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Publication number: 20110024019Abstract: A method and apparatus (50, 300) are provided for applying decorative material (52) to a component (C) comprising a first roller (70) having a heating element (72) substantially located centrally within the first roller (70). The apparatus (50, 300) further comprises a second roller (80) having a central hub (90) surrounded by an outer surface (92). The outer surface (92) is in contact with the first roller (70). The first roller (70) heats the outer surface (92) of the second roller (80) to a prescribed temperature. At least one idler roller (86) is located opposite the second roller (80) at an application region with at least a section of the component (C) passing therebetween. The second roller (80) applies heat and pressure to a decorative material (52) at the application region, forming a bonding connection between a decorative material (52) and component (C).Type: ApplicationFiled: July 28, 2010Publication date: February 3, 2011Applicant: GED Integrated Solutions, Inc.Inventors: Scott M. Azzarello, Timothy B. McGlinchy, James B. Williams, II
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Patent number: 7866363Abstract: A hold-down structure used in a machine for compacting a workpiece being transferred by the machine is disclosed to include two conveyers for transferring the workpiece through a transfer path defined between circulating endless transfer belts of the two conveyers, front and rear pairs of upright supports arranged at two opposite lateral sides relative to the conveyers, and multiple linked series of pressure blocks arranged in parallel and suspending between the front and rear pairs of upright supports and pressed on the top surface of the lower part of the circulating endless transfer belt of the upper conveyer to give a downward pressure to the workpiece being transferred through the transfer path, thereby compacting the workpiece.Type: GrantFiled: June 30, 2008Date of Patent: January 11, 2011Inventor: Tzu-Che Lin
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Patent number: 7810538Abstract: Method for forming a dye sublimation image in a substrate, particularly a plastic substrate, and apparatus to perform the method. According to the method taught by the present invention, a substrate is disposed on a perforated platen and a dye carrier having an image formed thereon of a dye sublimation ink is disposed on the substrate such that the image is in contact with the substrate. The substrate, dye carrier and at least a portion of the perforated platen are then covered with a flexible membrane. A clamping pressure is then applied to the substrate and the dye carrier through the membrane. Once the clamping pressure is attained, the substrate and dye carrier are first heated, then cooled.Type: GrantFiled: August 15, 2005Date of Patent: October 12, 2010Assignee: Fresco Plastics LLCInventors: Ted N. Magee, Jonathan C. Drake, Rick Essert, Robert W. Shaw
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Patent number: 7699085Abstract: There is provided a laminating apparatus laminating an object to be laminated in a laminating part which has a diaphragm on an upper side and a heater panel on a lower side, by melting a filler in the object to be laminated and pressing the object to be laminated sandwiched between the diaphragm and the heater panel, the apparatus including: a sheet conveying the object to be laminated placed thereon to/out of the laminating part; and a lift mechanism lifting up/down a support part capable of supporting the sheet from the lower side.Type: GrantFiled: November 2, 2007Date of Patent: April 20, 2010Assignee: NPC IncorporatedInventor: Yoshiro Chikaki
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Patent number: 7566374Abstract: A method of making a mat with a textile surface and an elastomer backing is provided. The method includes mixing elastomer crumbs and a binder, depositing the crumb/binder mixture in a layer (22), placing a textile surface element (34) on the layer to form a mat assembly, and pressing the mat assembly in a press (9) while setting the binder. The elastomer crumbs are consolidated to form an elastomer backing (2) that includes voids between the elastomer crumbs, and the textile surface element is bonded to the elastomer backing to form the upper textile layer (1) of the mat.Type: GrantFiled: June 12, 2003Date of Patent: July 28, 2009Assignee: Milliken & CompanyInventors: Peter C. Brazier, Thomas A. P. Brock, Robert C. Kerr, Bhawan Patel, Flemming Bojstrup, Patrick Morel
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Patent number: 7448424Abstract: A bonding mechanism of corrugated paper making machine includes an endless loop-like band and an adjusting mechanism for adjusting position and configuration of the band with respect to a surface sheet of the corrugated paper pasted on a core sheet. The adjustment performed by the adjusting mechanism changes an area of surface contact between the band and the surface sheet of the corrugated paper and thus changing a pressurizing area between the surface sheet and the core sheet. The surface contact between the band and the surface sheet enhances bonding operation of the surface sheet to the core sheet and increases the time when a pressure is applied in the pressurizing area to bond the surface sheet and the core sheet together. The surface contact eliminates the potential damage to the surface sheet caused by application of concentrated force at a single contact point on the surface sheet and increases the manufacturing efficiency of the corrugated paper.Type: GrantFiled: December 19, 2005Date of Patent: November 11, 2008Inventor: Kuan-Shiung Wu
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Publication number: 20080149278Abstract: The invention relates to a method and device for heat-sealing windows into folding carton blanks for producing liquid-proof folding cartons having film windows. Pieces of film that are cut to measure are placed on the window openings of the folding carton blanks and the edges of the pieces of film are heat-sealed with the folding carton blanks so as to be liquid-proof using heated pressure segments or heat-sealing dies. The folding carton blanks, together with the pieces of film, are fed to a tail pulley for a transport belt by means of the transport belt and are inserted in the gap between the tail pulley and the transport belt resting thereon. In this gap, the blanks and pieces of film are continuously heat-sealed together by means of at least two heated pressure segments that are disposed on the outer periphery of the tail pulley and push radially from inwards against the transport belt in the area of deflection of the transport belt and thus onto the edges of the pieces of film.Type: ApplicationFiled: January 31, 2006Publication date: June 26, 2008Inventor: Julius Schroder-Frerkes
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Patent number: 7311798Abstract: An apparatus is disclosed for fabricating a laminate product having a pair of sheet materials spaced by a plurality of flexible parallel vanes which are secured to the sheet material so that planar movement of the sheet materials in opposite directions cause the vanes to shift between open and closed positions. The vane material is formed from a web of material by dyeing the material, drying the dyed material, applying spaced longitudinally extending lines of adhesive on opposite faces of the material, and cutting the material into a plurality of side-by-side strips with each strip having a bead of adhesive on each face and along opposite side edges. The cut material with adhesive applied thereto is taken up on a transfer roll and moved to a vane/strip handling station where the strips of material are processed and delivered to a laminating station in parallel overlapping relationship with each other.Type: GrantFiled: January 17, 2006Date of Patent: December 25, 2007Assignee: Hunter Douglas Inc.Inventors: Wendell B. Colson, David Hartman
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Patent number: 7258761Abstract: A method for the production of a wood composite board is provided that comprises the steps of: providing a quantity of wood in the form of strands; coating the wood strands with a binder composition to from coated strands; forming a mat from the coated strands; exposing said mat to steam; ventilating steam; and pressing the mat, at a high temperature, to form the wood composite board having a final thickness.Type: GrantFiled: November 12, 2004Date of Patent: August 21, 2007Assignee: Huber Engineered Woods LLCInventors: Feipeng Liu, Joel Barker
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Patent number: 7202008Abstract: An improved apparatus and a method of using the apparatus to remove non-crosslinked photopolymer from an imaged and exposed surface of a relief image printing element. Included are means for supporting and rotating the printing element, means for softening and/or melting non-crosslinked photopolymer on the imaged and exposed surface of the printing element, and at least one thermal developing assembly. The thermal developing assembly includes means for supplying an absorbent material that is contactable with the printing element, and that is capable of removing at least a portion of the softened and/or melted non-crosslinked photopolymer, and means for causing the absorbent material to contact at least a portion of the printing element. The absorbent material is backed with an endless impression belt that is supported by a plurality of rollers.Type: GrantFiled: June 23, 2005Date of Patent: April 10, 2007Inventors: Albert Roshelli, Jr., Gary T. Markhart
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Patent number: 7090743Abstract: An apparatus for laminating at least two sheets of material includes a supply station at which rolls of the sheet material are rotatably supported, a laminating station in which the materials are laminated together with heat and compression and a take-up station where the laminate is accumulated on a take-up roll. The laminating station includes upper and lower sections of a pressure box between which upper and lower endless drive belts pass which entrap the laminate materials therebetween and transfer the materials through the lamination station. Heating and cooling sections of the pressure box are provided with floating heating and cooling bars and a single underlying heating plate and a single underlying cooling plate.Type: GrantFiled: July 1, 2004Date of Patent: August 15, 2006Assignee: Hunter Douglas Inc.Inventors: Wendell B. Colson, Kevin Dann
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Patent number: 7070676Abstract: The present invention is a microwave preheat press. The microwave preheat press includes a first and a second press section which define a press passage therebetween. A compression belt movable along the press passage is contiguous with one of the press sections. The press passage is configured such that it has an initial press section leading into a final press section. A microwave generator is in communication with a microwave waveguide applicator structure assembly such that microwave energy is created and transmitted through the microwave waveguide assembly into the initial compression section.Type: GrantFiled: March 7, 2005Date of Patent: July 4, 2006Assignee: Weyerhaeuser CompanyInventors: Mark T. Churchland, Robert L. Pike
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Patent number: 7048825Abstract: The present invention is a microwave preheat press. The microwave preheat press includes a first and a second press section which define a press passage therebetween. A compression belt movable along the press passage is contiguous with one of the press sections. The press passage is configured such that it has an initial press section leading into a final press section. A microwave generator is in communication with a microwave waveguide applicator structure assembly such that microwave energy is created and transmitted through the microwave waveguide assembly into the initial compression section.Type: GrantFiled: October 3, 2002Date of Patent: May 23, 2006Assignee: Weyerhaeuser CompanyInventors: Mark T. Churchland, Robert L. Pike
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Patent number: 7005024Abstract: A method for making a composite material by continuously depositing glass yarns on a moving substrate, at least 80 wt % of the yarns being blended yarns consisting of intimately mixed glass filaments and thermoplastic organic material filaments, and the amount of deposited glass being equal to over 40 wt % of the total amount of material deposited in the form of glass yarns and organic material; transferring the combined glass yarns and organic material to a number of areas where they are heated, compressed and cooled, and specifically heated and/or cooled while simultaneously being compressed; and cutting the resulting assembly into plates or winding it onto a revolving drum.Type: GrantFiled: January 17, 1997Date of Patent: February 28, 2006Assignee: Saint-Gobain Vetrotex France S.A.Inventors: Jean-Paul Debalme, Dominique Loubinoux
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Patent number: 6989068Abstract: An apparatus (10) applies pressure against a platen (16) using a linked series of contact members arranged in a closed loop. A drive apparatus rotates the loop about a support mechanism, thereby imparting movement to the linked series of contact members. The support mechanism is disposed to force a plurality of the moving contact members simultaneously into compressive contact against the platen (16).Type: GrantFiled: April 23, 2004Date of Patent: January 24, 2006Assignee: Eastman Kodak CompanyInventor: Douglass L. Blanding
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Patent number: 6851941Abstract: An improved apparatus for curing fibrous insulation material includes an oven, and a lower conveyor mounted to travel through the oven. The lower conveyor includes a plurality of flights having a support surface for supporting fibrous insulation material. An upper conveyor is mounted to travel through the oven and has a plurality of flights opposite the flights of the lower conveyor. Each flight of the upper conveyor includes a support surface. The upper and lower conveyors are arranged to press the fibrous insulation material between the respective support surfaces as the conveyors carry the fibrous insulation material through the oven. A plurality of molding members are configured to mold a shape into a surface of the fibrous insulation material, and are releasably retained on the flights by a plurality of retaining members. The retaining members are automatically releasable when the flights are moving, such that the releasing of the retaining members unlocks the molding members from the flights.Type: GrantFiled: March 31, 2003Date of Patent: February 8, 2005Assignee: Owens Corning Fiberglas Technology, Inc.Inventor: Weigang Qi
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Patent number: 6841023Abstract: A process for the manufacturing of a core forming a carrying structure for decorative laminates. The core comprises particles of cured, and optionally foamed, rigid, polyurethane, polyisocyanurate and/or phenolic resin. The particles are bonded to each other in a pressing procedure with a bonding agent comprising an adhesive such as a polymerizing monomer. i) The particles are achieved by grinding cured, and optionally foamed, rigid, polyurethane, polyisocyanurate and/or phenolic resin so that it passes through a 2 mm screen, preferably a 1 mm screen, ii) 100 parts per weight of particles is mixed with 1-100 parts per weight of fiber, the fiber additive having an average length in the range 1-15 mm.Type: GrantFiled: February 21, 2002Date of Patent: January 11, 2005Assignee: Pergo (Europe) ABInventor: Laurence Mott
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Publication number: 20040250943Abstract: A method, a laminator (10), and a belt, for creating a pre-press proof (200) with a thermal mark (190) which comprises laminating a pre-laminate sheet (240) consisting of a first thermoplastic layer, and a first support layer (150) to a receiver stock (160); removing the first support layer (150) forming a pre-laminated receiver stock (350); creating an imaged receiver sheet (140) with a second print layer (308) and a second support layer (170); laminating the imaged receiver sheet (140) with the pre-laminated receiver stock (350) using an embossing belt (110) with an embossing mark 115; and removing the second support layer (170) creating a pre-press proof with a thermal mark (230).Type: ApplicationFiled: July 14, 2004Publication date: December 16, 2004Inventors: Roger S. Kerr, Larry R. Gartz
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Patent number: 6829987Abstract: A continuous belt press has upper and lower platens defining a horizontal gap. Upper and lower upstream drums and downstream are rotatable on the frame about respective horizontal drum axes at the upstream and downstream ends of the gap. Upper and lower endless steel belts spanned over the respective upper and lower drums each have a working stretch supported by respective upper and lower sets of rollers on the respective platens. Each belt has a pair of edges projecting transversely past the respective rollers and at least one of the drums of each of the belts has a substantially cylindrical central region of a predetermined central diameter bearing through the respective rollers on the working stretch of the respective belt and a pair of edge formations of smaller diameter than the central-region diameter lying outside the central region and in engagement with the edges of the respective belt.Type: GrantFiled: September 30, 2002Date of Patent: December 14, 2004Assignee: Siempelkamp Maschinen- und Anlagenbau GmbH & Co. KGInventors: Werner Gawlitta, Lothar Sebastian, Klaus Schürmann, Horst Weiss
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Patent number: 6811641Abstract: A method, a laminator (10), and a belt, for creating a pre-press proof (200) with a thermal mark (190) which comprises laminating a pre-laminate sheet (240) consisting of a first thermoplastic layer, and a first support layer (150) to a receiver stock (160); removing the first support layer (150) forming a pre-laminated receiver stock (350); creating an imaged receiver sheet (140) with a second print layer (308) and a second support layer (170); laminating the imaged receiver sheet (140) with the pre-laminated receiver stock (350) using an embossing belt (110) with an embossing mark 115; and removing the second support layer (170) creating a pre-press proof with a thermal mark (230).Type: GrantFiled: December 12, 2001Date of Patent: November 2, 2004Assignee: Eastman Kodak CompanyInventors: Roger S. Kerr, Larry R. Gartz
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Patent number: 6805771Abstract: This invention relates to a lamination apparatus and in particular to a dual belt driven, continuous pressure lamination apparatus that utilizes pressure, heat and cooling to bond at least two substrates (plies) with an adhesive between the layers of the substrates. The pressure laminator of the present invention has been specifically designed to permit the permanent joining of at least two fabric substrates with an adhesive between the fabric substrates, with little or no shrinkage occurring during the lamination process. The resulting non-woven fabric advantageously has the appearance of a woven fabric, but has superior strength characteristics there over. The pressure laminator of the present invention can have other uses, for example, printed circuit board substrate manufacture, and the like, as will be appreciated by those having ordinary skill in this art.Type: GrantFiled: July 1, 2002Date of Patent: October 19, 2004Assignee: Hunter Douglas Industries B.V.Inventors: Wendell B. Colson, Kevin Dann
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Publication number: 20040130057Abstract: A method of embossing a sheet material includes: heating at least a portion of the sheet directly or indirectly with radiant energy from a radiant energy source; pressing a tool against the heated portion of the sheet, thereby patterning a surface of the sheet; and separating the sheet and the tool. The radiant energy may travel through a solid material that is relatively transparent to radiation, on its way to being absorbed by a relatively-absorptive material. The relatively-transparent material may be an unheated portion of the sheet, and the relatively-absorptive material may be either the tool or the heated portion of the sheet. Alternatively, the relatively-transparent material may be the tool, and the relatively-absorptive material may be all or part of the sheet. The method may be performed as one or more roll-to-roll operations.Type: ApplicationFiled: August 4, 2003Publication date: July 8, 2004Inventors: Reza Mehrabi, David N. Edwards, Robert J. Fermin, Ali R. Mehrabi, Chunhwa Wang, Rishikesh K. Bharadwaj, Ronald F. Sieloff, Hsiao Ken Chuang, Dennis I. Couzin, Karen L. Spilizewski, William J. Buttermore, Donald J. Davis, Christopher P. Frank, Barbara B. Hyde, Michael F. Lang, Keith A. Lutz, Austin E. Short, Mark Wisniewski
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Patent number: 6752074Abstract: A machine for manufacturing corrugated board that includes a row of pressure applicators aligned substantially transverse to the direction of machine flow and configured to press a web of corrugated board against a heated platform. To prevent the pressure applicators from tilting when incompletely overlying the web of corrugated board, the machine includes a stabilizer configured to prevent one or more of the pressure applicators from tilting. The stabilizer may include support plates connected to the pressure applicators and a stabilizer strap connecting two of the support plates to prevent the pressure applicator from tilting. Alternatively, the stabilizer may include support plates connected to the pressure applicators and one or more alignment members to prevent the pressure applicator from tilting. The alignment members may be alignment blocks or rollers.Type: GrantFiled: July 11, 2002Date of Patent: June 22, 2004Assignee: Corrugated Gear & Services, Inc.Inventor: David Lauderbaugh
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Patent number: 6705375Abstract: The present invention relates to a sealing device for using heat to form a weld between a first layer of plastic and a second layer of plastic, provided with heating means for heating the layers of plastic and conveyor means for conveying the layers of plastic past the heating means, and separation means for forming a separating layer between the heating means and the layers of plastic while the latter are being heated, the separation means being displaceable in the direction of movement of the layers of plastic past the heating means. The sealing device according to the invention is characterized in that preheating means are provided for the purpose of preheating the separation means before they are fed to the heating means.Type: GrantFiled: July 15, 2002Date of Patent: March 16, 2004Assignee: Pieter Theodorus Joseph AquariusInventors: Anna Maria Aarts, Marcel Freriks, Johannus Henricus Renkens, Johan Henricus Van De Rijt
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Patent number: 6699354Abstract: The gluing together of flat materials between belt faces (21, 22), facing one another, of belt conveyors (15, 16) arranged over one another is effected usually with the application of heat and pressure. However there are pressure sensitive materials that with the gluing may only be impinged with a slight pressure. Here already the weight of the sagging belt face (21) of the upper belt conveyor may lead to an excessive pressure loading and a permanent deformation of the materials caused by way of this. The invention solves the mentioned problem in that the upper belt face (21) located above the materials to be glued is held up without contact, e.g., by means of suction nozzles or magnets. The sagging of the belt face (21) is alleviated by way of this and an undesirable high pressure loading of the materials to be glued is avoided. By way of the contactless holding-up of the belt face (21) the suction nozzles or magnets do not interfere.Type: GrantFiled: May 24, 2001Date of Patent: March 2, 2004Assignee: Schaetti AGInventors: Peter Schwenk, Wilfried Dreischmeier
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Patent number: 6682680Abstract: A method of applying a protective strip to an edge of a wood product piece. The process uses a set of aligned rollers and a belt apparatus that includes a pair of rollers having a shoe positioned between them and a belt fitted about the rollers and the shoe. The distance from the belt to the first set of aligned rollers is substantially equal to the width of the wood product piece. The wood product piece is placed between the first set of aligned rollers and the belt apparatus and resin is applied to the edge the wood product piece. The wood products piece is then squeezed between the first set of aligned rollers and the belt apparatus. At least a subset of the rollers are driven to move the wood products piece along the belt apparatus, thereby causing the resin to be squeezed into the edge of the wood products piece. Finally, the resin is cured.Type: GrantFiled: November 10, 2001Date of Patent: January 27, 2004Assignee: Joined Products, Inc.Inventor: Robert J. Peterman
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Patent number: 6669813Abstract: The invention relates to a device for laminating a layered structure (1), consisting of at least two plastic strips in sections, comprising successive panels with designs, for producing plastic cards along a conveyor path. Said device comprises heating and cooling devices (8, 9, 10, 11) which are positioned one behind the other and consist of individual compression elements, located on a common support (14), whose temperature can be controlled and which accommodate a whole number of panels and a drive unit which displaces opposing compression belts (2, 3) which can be driven intermittently in a direction of transport and between which the plastic strips can be displaced in sections through the heating and cooling devices. The aim of the invention is to provide a device which permits the production of plastic cards with a higher laminate quality.Type: GrantFiled: May 28, 2002Date of Patent: December 30, 2003Assignee: Melzer Maschinenbau GmbHInventors: Rainer Melzer, Roland Melzer
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Patent number: 6666250Abstract: A device for pressing the adhesive-glued areas of continuously conveyed, flat objects, preferably the bottoms of flat-laying bags. The device includes two dual belt conveyors running parallel to each other and mounted in a rack, and whose conveyor belts pressed against each other form pressing belts. To be able to quickly and easily adjust the pressing belts to a different position of glued areas to be pressed, at least one dual belt conveyor is mounted on a support or frame that is guided cross-sliding in the rack.Type: GrantFiled: November 2, 2001Date of Patent: December 23, 2003Assignee: Windmoeller & HolescherInventor: Ulrich Eckelt
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Patent number: 6604566Abstract: A laminator member for color proofing comprising a belt substrate; and a surface layer, said surface layer comprising: a polyamic-imide organic polymer binder; a fluorinated resin polymer; and a perfluoroalkylsubstituted fluororesin-reactive compound having the formula: where R5 is H or F; Q is OH, SiR6R7R8; R6, R7, and R8 being independently selected from the group consisting of Cl, OH, an alkyl group containing 1 to about 4 carbon atoms, an alkoxy group containing 1 to about 4 carbon atoms, an acyloxy group containing 2 to about 4 carbon atoms, and an amino group containing 0 to about 4 carbon atoms; and n is an integer from 1 to about 15; with the proviso that, at least one of R6, R7, and R8 is Cl, OH, or an alkoxy, acyloxy, or amino group; and wherein said surface layer is adhered to said belt substrate by the polyamide-imide polymer binder.Type: GrantFiled: September 30, 1999Date of Patent: August 12, 2003Assignee: NexPress Solutions LLCInventors: Jiann-Hsing Chen, Biao Tan, Joseph A. Pavlisko, Robert A. Lancaster, Craig M. Cody
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Patent number: RE38552Abstract: A frame, a drive mechanism for rotating a mandrel, at least two spindles mounted to the frame, a tensioner, and a belt extending between the first and second spindles may be used to roll pre-preg strips or similar sheets of composite materials around the mandrel. The belt travels over the spindles, and the spindles guide the belt through changes in its direction of travel. The mandrel is mounted in the drive mechanism in contact with the belt, which changes its direction of travel around the mandrel. The lower surface of the belt bears against upper portions of the spindles, and the mandrel contacts the upper surface of the belt. As the drive mechanism rotates the mandrel, pre-preg sheets are fed between the mandrel and the belt and are thereby wrapped around the mandrel. The belt presses the pre-preg sheets against the mandrel. The wrapped mandrel may then be removed from the apparatus and cured in any suitable manner known in the art to produce a composite tubular article.Type: GrantFiled: January 30, 2001Date of Patent: July 13, 2004Assignee: Revolution Composites, Inc.Inventors: David H. Hadzicki, James E. Hadzicki, Joseph R. Hadzicki, Dale F. Thompson, Milton G. Evangelou, Jr.