Abstract: Process for forming and a headbox for producing a fibrous material web from a pulp suspension to form one of a paper or cardboard web. The headbox includes a headbox nozzle and at least one lamella, and the process includes providing a structured surface with at least one structure one of in and on a surface of the at least one lamella, such that the structured surface is arranged to generate cross flows inside the pulp suspension, whereby the cross flows lead to shear flows in the suspension stream.

Abstract: The invention concerns a headbox (10) of a paper machine or such. It includes a bypass manifold (J1), from which the pulp is conducted by way of pipes (11a1.1, 11a1.2, . . . ; 11a2.1, 11a2.2, . . . ) of pipe rows in a set of pipes (11) and an intermediate chamber (E) into a turbulence generator (12), or from the bypass manifold (J1) directly into the turbulence generator and by way of the pipes (12a1.1, 12a1.2, . . . ; 12a2.1, 12a2.2, . . . ) of the turbulence generator's (12) pipe rows into a lip cone (K) and further out from the headbox on to a formation wire. The turbulence generator (12) of the headbox includes a fluidisation element (14), wherein fluidisation is carried out in one stage only and in which structure as little disturbance as possible is then caused to the fluidised flow.

Abstract: Methods and apparatus to enhance paper and board forming qualities with insert tubes and/or a diffuser block in the paper forming machine headbox component which generates vorticity in the machine direction (MD) which is superimposed on the streamwise flow to generate a swirling or helical flow through the tubes of the diffuser block. Tubes of the diffuser block are designed such that the direction of the swirl or fluid rotation of the paper fiber stock may be controlled and the direction thereof is controlled in such a way to provide effective mixing, coalescence and merging of the jets of fluid emanating from the tubes into the converging section, i.e., nozzle chamber of the headbox. Also disclosed is the effective mixing of the jets generating cross-machine direction (CD) shear between the rows of jets that form at the outlet of the tubes inside the nozzle chamber of the headbox to align paper fibers in the cross-machine direction.

Abstract: Process of forming a headbox for a machine, which includes arranging a plurality of headbox channels into rows and columns, positioning a lamella between adjacent rows, fixing an end of the lamella at a fixing point, and arranging lamellar supports downstream of, relative to a headbox flow direction, the fixing point.

Abstract: A method of ensuring the flatness of a vane that is mounted in a headbox by means of a mounting arrangement including engagement dowels for cooperation with a downstream support wall of a transverse groove, said vane being affected during operation by shearing forces from the stock and by retaining forces from the mounting arrangement. In accordance with the invention outer engagement dowels are mounted at the side edges of the vane to cooperate during a specific period of time, as the only engagement dowels with the downstream support wall in order to take up said shearing forces, whereby tensile stresses will arise in the downstream end portion of the vane in the cross machine direction.

Abstract: A multi-layer headbox for a paper or board machine including stock inlet headers each providing one stock and coupled to a tube bank which in turn is coupled to a respective intermediate chamber. The stock flows from the intermediate chambers into a turbulence generator and through pipes in the turbulence generator into a slice cone to be discharged therefrom onto a forming wire. The multi-layer headbox includes distribution valves for regulating the flow of dilution water across the width of the headbox. Each distribution valve communicates with a distribution plate placed in connection with the tube bank. From each valve, the dilution liquid is distributed at the same time to all the stocks that form the different layers of the web in the multi-layer headbox at a specific position of width of the multi-layer headbox.

Abstract: A vane is mounted to a turbulence generator in a headbox by a mounting arrangement that includes an assembly bar that is rigidly connected to an anchoring element of the turbulence generator. The anchoring element has an engagement groove of dovetail shape that receives a similarly shaped protrusion on the assembly bar to rigidly mount the assembly bar to the anchoring element. The assembly bar also includes a continuous journaling groove configured to receive a pivot member of the vane to fix the vane to the assembly bar while leaving the vane free to pivot about a pivot axis that extends in the cross-machine direction.

Abstract: Methods and apparatus to enhance paper and board forming qualities with insert tubes and/or a diffuser block in the paper forming machine headbox component which generates vorticity in the machine direction (MD) which is superimposed on the streamwise flow to generate a swirling or helical flow through the tubes of the diffuser block. Tubes of the diffuser block are designed such that the direction of the swirl or fluid rotation of the paper fiber stock may be controlled and the direction thereof is controlled in such a way to provide effective mixing, coalescence and merging of the jets of fluid emanating from the tubes into the converging section, i.e., nozzle chamber of the headbox. Also disclosed is the effective mixing of the jets generating cross-machine direction (CD) shear between the rows of jets that form at the outlet of the tubes inside the nozzle chamber of the headbox to align paper fibers in the cross-machine direction.

Abstract: A bracket of graphite epoxy has a cylindrical portion which hingedly fits within a dovetail groove extending in the machine direction across the injection face of a papermaking headbox. The bracket has downstream portions defining a vane-receiving slot which receives a plastic sheet vane which is held by screws. The bracket is laid up of carbon fibers oriented so that the coefficient of thermal expansion matches the steel from which the headbox is manufactured. A two-part metal mold is used to define the underside and the bead portion of the bracket. A rubber gasket of Shore 70 material forms the center of the bead portion about which prepregs of graphite cloth are wrapped. A removable polytetrafluoroethylene insert defines the slot during molding. The assembly is placed under a vacuum bag and heated, causing the rubber gasket to expand and press the overlying graphite prepregs against the sides of the mold.

Abstract: An arrangement for fastening a turbulence vane to headbox where in the headbox, a groove running parallel to the width of the headbox is formed in a plate delimiting a slice chamber, in order to fasten the turbulence vane to the plate. A fastener is fitted to the rear edge of the turbulence vane, which is placed in a groove. In the turbulence vane a fastening retainer is formed, to which the fastener is fitted. In the fastener there is a coil spring construction arranged to lock onto the fastening retainer.

Abstract: Plies that are formed by respective formers are couched together in a sheet forming device, specifically a machine for the production of a multi-ply fiber web, particularly a paper or cardboard web, or a packaging paper web. At least one of the formers for forming a multi-ply web includes a multi-layer headbox, to which at least two different stocks, or stock partial streams of different composition for different plies are furnished.

Abstract: A device for feeding a pulp suspension to a tissue machine includes a headbox having top and bottom lips defining a slice gap forming a free flow jet of the pulp suspension. The device also includes at least one eccentric shaft for setting the slice gap between a minimum and a maximum height. Each eccentric shaft is supported at several points over the machine width and is driven directly by a gear motor.

Abstract: Headbox for a machine and process for forming the same. The headbox includes a plurality of channels arranged in rows that extend across a width of the machine and in columns substantially perpendicular to the rows, at least one lamella positioned between adjacent rows, a fixing point for the at least one lamella, and lamellar supports positioned after the fixing point, relative to a headbox flow. This includes arranging a plurality of headbox channels into rows and columns, positioning a lamella between adjacent rows, fixing an end of the lamella at a fixing point, and arranging lamellar supports downstream of, relative to a headbox flow direction, the fixing point.

Abstract: Lamella of a headbox through which at least one fibrous suspension flows. The headbox has a machine-width headbox nozzle with a nozzle length and an exit opening, and the headbox nozzle is delimited by an upper nozzle wall and a lower nozzle wall. The lamella, which is structured and arranged to be mounted within the headbox nozzle, includes a lamella body having a downstream Lamella end structured and arranged to be positioned downstream, relative to a suspension flow direction, of an opposite end of the lamella body, and the downstream lamella end includes a first surface, a portion coupled to an sloped relative to the first surface, and a second surface, located opposite the first surface, provided with a structure.

Abstract: Methods and apparatus to enhance paper and board forming qualities with insert tubes and/or a diffuser block in the paper forming machine headbox component which generates vorticity in the machine direction (MD) which is superimposed on the streamwise flow to generate a swirling or helical flow through the tubes of the diffuser block. Tubes of the diffuser block are designed such that the direction of the swirl or fluid rotation of the paper fiber stock may be controlled and the direction thereof is controlled in such a way to provide effective mixing, coalescence and merging of the jets of fluid emanating from the tubes into the converging section, i.e., nozzle chamber of the headbox. Also disclosed is the effective mixing of the jets generating cross-machine direction (CD) shear between the rows of jets that form at the outlet of the tubes inside the nozzle chamber of the headbox to align paper fibers in the cross-machine direction.

Abstract: The stock approach piping to a multi-layered headbox can be modified to include a dilution water header that independently supplies dilution water, such as whitewater, to multiple CD segments or zones of the tube bank which supply stock to each layer. The CD basis weight profile of the final sheet is monitored and, in response to the measured CD profile, dilution water flow is increased or decreased to those tube bank segments that need their consistency altered. By selectively controlling the basis weight of distinct segments of the CD profile for each layer, a more uniform sheet can be produced.

Abstract: A method of and apparatus for feeding a chemical into a liquid flow are especially suited for use with a headbox of a paper machine, particularly for feeding a retention aid into a fiber suspension flow going to the headbox so that in a mixing apparatus feed liquid is added into the retention chemical solution, prior to introducing the solution into the fiber suspension flow guided to the paper machine. The feed liquid is preferably a circulation water from the paper mill, or another non-clean liquid from a paper mill.

Abstract: Methods and apparatus to condition the paper fiber stock of a wet paper web for enhanced dewatering and formation with an acoustic foil assembly used for removing water and redistributing fibers. A plane ultrasonic wave field is employed for interacting with water suspended pulp and paper fiber stock using acoustic techniques to subject particulate suspensions. The continuous process employees a piezoelectric ceramic transducer to selectively deflect flowing paper fiber stock as they penetrate the ultrasonic field. Depending upon the amount of dissolved gas in water, conditioning is obtained using a traveling wave field to improve paper properties for increased productivity and formation quality with headbox components having hydrodynamic optimization for paper and board forming.

Abstract: A nonwoven web of fibrous material is made by the foam process using a manifold of a particular construction. The manifold has a casing with first and second opposite ends including an inlet for a foam-fiber-surfactant slurry at the first end, and optionally a valved outlet at the second end. A center section of the manifold casing has a (e.g. rectangular) cross-section that becomes smaller moving from an inlet toward the outlet. First and second substantially closed side walls, a porous front wall having an effective length, and a back wall opposite the front wall, are provided for the center section, the walls planar or curved. Any suitable structures are provided for introducing a second (e.g. substantially fiber-free, or a fiber-foam slurry) foam into the center section through the back wall.

Abstract: Methods and apparatus to enhance paper and board forming qualities with insert tubes and/or a diffuser block in the paper forming machine headbox component which generates vorticity in the machine direction (MD) which is superimposed on the streamwise flow to generate a swirling or helical flow through the tubes of the diffuser block. Tubes of the diffuser block are designed such that the direction of the swirl or fluid rotation of the paper fiber stock may be controlled and the direction thereof is controlled in such a way to provide effective mixing, coalescence and merging of the jets of fluid emanating from the tubes into the converging section, i.e., nozzle chamber of the headbox. A specific flow inside the headbox distributes the fibers in an isotropic form, i.e., uniform in all directions, in the sheet substantially eliminating the MD preferential fiber orientation to produce an isotropic and uniform sheet.

Abstract: Process and device for the mixing of suspensions with possibly different natures and/or compositions in the stable section of a paper machine. In the process, a suspension, particularly of the backwater of the paper machine, is piped in a mixing tube with the main flow direction in the longitudinal direction of the tube, and additional suspensions, with possibly different solid content, are injected. In the device, a mixing device and piping carry the suspension in the stable section of a paper or cardboard machine and blend suspensions with a higher solid content into a first suspension with little or no solid content. The mixing device and piping include a tube, at least one inlet for the first suspension, a plurality of feeds for the higher solid content suspensions to be admixed, and one outlet for the blended suspension, with a new solid content, arranged downstream from a bend in the tube.

Abstract: The invention concerns a headbox for a paper/board machine by whose means the basis weight of the web can be regulated. The headbox comprises a stock inlet header (Jl), which becomes narrower towards its end. Tubes (11a1, 11a2 . . . ) in a tube bank (11) open in the stock inlet header (J1) across the machine width, which tubes are connected with thickening elements (12a1, 12a2 . . . ) across the machine width, in which connection a flow (L1) is removed from the thickening element into the duct (D1) and said flow (L1) to be removed is regulated by means of a valve (V1, V2 . . . ). From the thickening element (12a1, 12a2 . . . ) a tube (14a1, 14a2 . . . ) for a flow (L2) of higher consistency is provided, which flow is passed further in the headbox.

Abstract: The invention concerns an integrated paper machine, which comprises, in the running direction of the web, a multi-layer headbox (100), a gap former (200), in which there is at least one pre-press (303, 304), a press section (300), in whcih there is at least one extended-nip press (308, 309), a pre-dryer section (400), in which the web (W) is dried by means of a high-capacity dryer unit, a dryer section (500), in which there is at least one dryer group (R1, R2, R3) which makes use of single-wire draw, as well as a surface treatment device (P) for the web. Further, the paper machine is provided with a closed web draw at least to the end of the dryer section (500).

Abstract: Methods and apparatus to enhance paper and board forming qualities with insert tubes and/or a diffuser block in the paper forming machine headbox component which generates vorticity in the machine direction (MD) which is superimposed on the streamwise flow to generate a swirling or helical flow through the tubes of the diffuser block. Tubes of the diffuser block are designed such that the direction of the swirl or fluid rotation of the paper fiber stock may be controlled and the direction thereof is controlled in such a way to provide effective mixing, coalescence and merging of the jets of fluid emanating from the tubes into the converging section, i.e., nozzle chamber of the headbox. Also disclosed is the effective mixing of the jets generating cross-machine direction (CD) shear between the rows of jets that form at the outlet of the tubes inside the nozzle chamber of the headbox to align paper fibers in the cross-machine direction.

Abstract: Methods and apparatus to enhance paper and board forming qualities with insert tubes and/or a diffuser block in the paper forming machine headbox component which generates vorticity in the machine direction (MD) which is superimposed on the streamwise flow to generate a swirling or helical flow through the tubes of the diffuser block. Tubes of the diffuser block are designed such that the direction of the swirl or fluid rotation of the paper fiber stock may be controlled and the direction thereof is controlled in such a way to provide effective mixing, coalescence and merging of the jets of fluid emanating from the tubes into the converging section, i.e., nozzle chamber of the headbox. Also disclosed is the effective mixing of the jets generating cross-machine direction (CD) shear between the rows of jets that form at the outlet of the tubes inside the nozzle chamber of the headbox to align paper fibers in the cross-machine direction.

Abstract: An arrangement for fastening a turbulence vane to headbox where in the headbox, a groove running parallel to the width of the headbox is formed in a plate delimiting a slice chamber, in order to fasten the turbulence vane to the plate. A fastener is fitted to the rear edge of the turbulence vane, which is placed in a groove. In the turbulence vane a fastening retainer is formed, to which the fastener is fitted. In the fastener there is a construction arranged to lock onto the fastening retainer.

Abstract: Lamella and headbox of a web production machine. The lamella is formed of at least one high-performance polymer. The at least one high-performance polymer includes high stability, high heat resistance, and good to very good resistance to at least one of alkaline solution and acid. The headbox includes the lamella.

Abstract: Headbox of a paper machine and a process of supplying a material suspension, The headbox includes at least one material suspension supplying system, and a headbox nozzle that includes a first dividing wall having a machine width and a second dividing wall having a machine width. The first and second dividing walls are arranged to form a first path in which a total nozzle cross-section steadily and continually decreases in a material flow direction and to form a second path, arranged to follow the first path, in which a total nozzle cross-section continually increases in the material flow direction. The process includes includes accelerating the material suspension along a first path having a total nozzle cross-section that steadily and continually decreases in a material flow direction, and decelerating the material suspension along a second path having a total nozzle cross-section that continually increases in the material flow direction. The second path is arranged to follow the first path.

Abstract: Methods and apparatus to enhance paper and board forming qualities with insert tubes and/or a diffuser block in the paper forming machine headbox component which generates vorticity in the machine direction (MD) which is super imposed on the streamwise flow to generate a swirling or helical flow through the tubes of the diffuser block. Tubes of the diffuser block are designed such that the direction of the swirl or fluid rotation of the paper fiber stock may be controlled and the direction thereof is controlled in such a way to provide effective mixing, coalescence and merging of the jets of fluid emanating from the tubes into the converging section, i.e., nozzle chamber of the headbox. A specific flow inside the headbox distributes the fibers in an isotropic form, i.e., uniform in all directions, in the sheet substantially eliminating the MD preferential fiber orientation to produce an isotropic and uniform sheet.

Abstract: The invention relates to a headbox (10) for a paper/boardmaking machine. The headbox (10) including a stock flow header (11) and, following the stock flow header, a piping system such as an inlet pipe manifold, and/or a turbulence generator (14) and a tapered slice (15), wherefrom the stock is passed onto the forming wire (H1). The construction of said headbox further includes a flow header (J) for a dilution liquid the flow header having connected thereto an inlet channel (S1), a return pipe (S2) and outlet channels (D1, D2, D3, . . . ) that are distributed over the full length of said flow channel for passing the dilution water to control valves (V1, V2, . . . ) and, therefrom, further to different points along the cross-machine width of the headbox so as to mix with the stock delivered from the stock flow header (11) in order to control the consistency of the stock to a desired value, thus accomplishing the control of the web basis weight profile in cross-machine direction over the headbox.

Abstract: The invention refers to a device for feeding a pulp suspension to a dewatering installation, particularly for a tissue machine. It is mainly characterized by one or several one-piece, wedge-shaped, steel lamella tip(s) being provided to separate the individual sectors in a two-layer or multi-layer headbox.

Abstract: Headbox that includes a turbulence generator including a plurality of essentially parallel rows of pipes and a jet including of an upper lip and a lower lip arranged to form a jet space and a jet outlet slit. A plurality of lamellae are arranged to subdivide the jet space, and the plurality of lamellae include end sections and lamella sections. The end sections are mounted between the plurality of essentially parallel rows of pipes, and at least some of the lamella sections are arranged to converge over a bend point in a direction of the jet outlet slit and, thereby, are angled toward a longitudinal axis of the turbulence generator.

Abstract: In a process and a device for the formation of a multi-ply and/or multi-layer fiber material web, in particular of a paper or cardboard web, at least one of the two external plies and/or layers of the fiber material web is formed using fiber material, on whose wetted fiber surfaces, at least one additive has been at least partially deposited.

Abstract: The invention refers to a headbox device for feeding a pulp suspension to a dewatering installation, particularly for a tissue machine. It is mainly characterized by an eccentric shaft being provided to set the slice gap between a minimum and a maximum height. It also includes a wedge shaped steel lamella tip attached under pre-stress by a tie/rod to a headbox partition.

Abstract: Stock inlet of a paper machine that includes at least one stock suspension supply, a diffusor block having a plurality of tubular elements, dividing elements which extend across a width of the machine, and a stock inlet aperture having a top wall and a bottom wall. The dividing elements are located between the top wall and the bottom wall, so that a plurality of suspension conduits are formed, which extend across the width of the machine. Further, the stock inlet aperture is positioned one of adjacent one wire and between two wires. The suspension conduits include a first region and a second region disposed downstream of the first region, with respect to a stock flow direction. The first region is formed by flat boundary surfaces which extend across the width of the machine and converge in the stock flow direction, and each of the dividing elements has a sharper convergence of surfaces in the second region than in the first region.

Abstract: An apparatus and method for forming a thin fibrous mat, such as a tissue sheet, with improved edge strength is disclosed. The apparatus includes a headbox having a top, a bottom, a pair of lateral sides, a back with an inlet formed therein and a front with an outlet formed therein. A first conduit is connected to the inlet of the headbox and flow therethrough is regulated to convey a first aqueous slurry at a desired flow rate into the headbox. The first aqueous slurry has a predetermined fiber consistency. A second conduit is connected to one of the lateral sides of the headbox and a second aqueous slurry is directed therethrough into the headbox at a different flow rate than through the first conduit. The apparatus also includes a mechanism for drying or draining water from the aqueous slurry exiting the outlet to form a thin fibrous mat. The thin fibrous mat has increased strength adjacent to an edge located downstream from the second conduit.

Abstract: Methods and apparatus to enhance paper and board forming qualities with insert tubes and/or a diffuser block in the paper forming machine headbox component which generates vorticity in the machine direction (MD) which is superimposed on the streamwise flow to generate a swirling or helical flow through the tubes of the diffuser block. Tubes of the diffuser block are designed such that the direction of the swirl or fluid rotation of the paper fiber stock may be controlled and the direction thereof is controlled in such a way to provide effective mixing, coalescence and merging of the jets of fluid emanating from the tubes into the converging section, i.e., nozzle chamber of the headbox. Also disclosed is the effective mixing of the jets generating cross-machine direction (CD) shear between the rows of jets that form at the outlet of the tubes inside the nozzle chamber of the headbox to align paper fibers in the cross-machine direction.

Abstract: A diffuser section for use in a headbox, the diffuser section comprising a plurality of hollow diffusers, each diffuser having an outlet and an inlet that is shaped as a polygon. The plurality of diffusers are arranged such that the inlet of each the diffusers abuts against an adjacent diffuser inlet such that there are generally no gaps therebetween.

Abstract: A headbox having a tube bank composed of a multiplicity of tubes arranged in machine direction rows of superpositioned tubes. The tubes extend from an unitary outlet wall of the headbox and are supplied by a single header or manifold. The tubes extend to the inlet of a single nozzle which is formed with an upper planar wall which converges toward a lower planar wall. The converging walls of the nozzle define two radially extending planes which converge at an imaginary centerline which extends in the cross-machine direction. The individual rows of tubes each lie along a radial plane which extends through the centerline. The radial planes defined by each tube row will preferably be evenly spaced in angle between the nozzle walls. The injection ends of the tubes lie on a defined cylindrical surface extending between the nozzle walls and extending the width of the headbox in the cross machine direction.

Abstract: A radial diffuser having insert rings for providing microturbulence to a paper fluid stock suspension and uniformly discharging the fluid stock via a plurality of tubes around the perimeter of the radial diffuser to a paper forming unit including a headbox. The radial diffuser comprises a cover, a main head body, an inlet feed pipe and a plurality of flexible or rigid circumferential discharge tubes. The main head body comprises either one or a pair of the co-axial ring inserts which form a fixed or variable passage or space in the chamber of the radial diffuser. The co-axial rings enhance fluid stock fiber mixing as the fluid stock flows through the radial diffuser head. The plurality of outlets around a side wall of the radial diffuser have removable housings for varying entrance coefficients to facilitate the pumping of the fluid stock suspension into the radial diffuser.

Abstract: Process for cleaning or maintaining the cleanliness of a low-consistency branch of a stock density-regulated headbox system including a constant part of a paper or cardboard machine having at least one high-consistency branch and one low-consistency branch, possibly sectioned. The final concentration output by the headbox onto a wire or between two wires is determined by a mixing ratio of high-concentration and low-concentration suspension flows. The process includes supplying the low-consistency branch with an increased content of solid particles. Headbox system including a constant part of a paper or cardboard machine, having a stock density regulation that is sectioned across the machine width by variably mixing a high-consistency suspension and a low-consistency suspension, with a high-consistency branch and a low-consistency branch. The headbox system includes at least one supply to the low-consistency branch for introducing solid particle contents into the suspension flow.

Abstract: A stock feed system for a multi-layer headbox and a method in the operation of a multi-layer headbox in which into each inlet header of the multi-layer headbox, a stock concept is passed which has been produced out of the same fresh stock by adding the necessary chemicals and fillers to separated portions of the fresh stock. Into the stock feed system of the multi-layer headbox, at least one dilution-water line is passed.

Abstract: Process and device for the mixing of suspensions with possibly different natures and/or compositions in the stable section of a paper machine. In the process, a suspension, particularly of the backwater of the paper machine, is piped in a mixing tube with the main flow direction in the longitudinal direction of the tube, and additional suspensions, with possibly different solid content, are injected. In the device, a mixing device and piping carry the suspension in the stable section of a paper or cardboard machine and blend suspensions with a higher solid content into a first suspension with little or no solid content. The mixing device and piping include a tube, at least one inlet for the first suspension, a plurality of feeds for the higher solid content suspensions to be admixed, and one outlet for the blended suspension, with a new solid content, arranged downstream from a bend in the tube.

Abstract: The stock approach piping to a multi-layered headbox can be modified to include a dilution water header that independently supplies dilution water, such as whitewater, to multiple CD segments or zones of the tube bank which supply stock to each layer. The CD basis weight profile of the final sheet is monitored and, in response to the measured CD profile, dilution water flow is increased or decreased to those tube bank segments that need their consistency altered. By selectively controlling the basis weight of distinct segments of the CD profile for each layer, a more uniform sheet can be produced.

Abstract: A headbox for discharging a jet consisting of one or more stock layers to a forming zone in a former comprising at least one separator vane separating two stock channels in order to keep the stocks on each side of the separator vane separated from each other and having engagement dowels arranged in a row for detachable mounting on a turbulence channel group via an engagement part with a through-running groove to receive the upstream end portion of the separator vane and its engagement dowels to secure the separator vane in machine direction, said groove having two longitudinally extending recesses with support and guide walls facing the free engagement end portions of the engagement dowels.

Abstract: Methods and apparatus to enhance paper and board forming qualities with insert tubes and/or a diffuser block in the paper forming machine headbox component which generates vorticity in the machine direction (MD) which is superimposed on the streamwise flow to generate a swirling or helical flow through the tubes of the diffuser block. Tubes of the diffuser block are designed such that the direction of the swirl or fluid rotation of the paper fiber stock may be controlled and the direction thereof is controlled in such a way to provide effective mixing, coalescence and merging of the jets of fluid emanating from the tubes into the converging section, i.e., nozzle chamber of the headbox. Also disclosed is the effective mixing of the jets generating cross-machine direction (CD) shear between the rows of jets that form at the outlet of the tubes inside the nozzle chamber of the headbox to align paper fibers in the cross-machine direction.

Abstract: Improvements in the internal dividers of a papermaking headbox are provided by stiffening the dividers only in the cross-machine direction. These cross-machine stiffened dividers provide for a smooth and thin divider that is flexible in the machine direction and yet is strong and resists distortion, buckling or bending in the cross-machine direction.

Abstract: A headbox for a paper machine and a process for controlling consistency of the slurry. The headbox includes a turbulence insert having an inlet end and a distributing pipe having a connecting area. The distributing pipe may extend across a width of the paper machine for feeding a slurry flow through the connecting area and into the turbulence insert. The headbox may also include a nozzle having an outlet gap and a plurality of feed lines supplying control flows. The plurality of feed lines may be coupled to the connecting area at an angle .alpha. between approximately 5.degree. and 170.degree. with respect to a directional component of the slurry flow directed toward the turbulence insert, the plurality of feed lines may be positioned in a vicinity of the inlet end.

Abstract: In an assembly and method for producing a non-woven web of fibrous material utilizing the foam process, an edge seal for the former is provided which can include the introduction of substantially free foam into the edge seal for providing lubrication and to prevent leakage of fiber-containing slurry from the former. Web formation is primarily due to a mechanical force provided by nip rolls, although suction tables and other suction devices are also provided to carry away foam removed by the nip rolls, or at other stages. The foam/fiber slurry may be formed by introducing the foam tangentially into a tank at a plurality of locations to establish a vortex, and by introducing fiber into the top of the tank, and pumping from the bottom of the tank. The foam/fiber slurry may be introduced using a structure that can be reciprocated toward and away from the inlet of the former, and which has a number of changes defined by pivoted or flexible plates to form distinct strata at least at the start of web formation.

Abstract: A headbox for a paper machine which mixes suspension and additives to achieve a selected basis weight cross direction profile and fiber orientation cross direction profile in paper produced from the machine. The headbox has sections across its width. Each section is supplied with a first stream Q.sub.H of one suspension component, a second stream Q.sub.L of a second suspension component. A valve regulates the total suspension flow Q.sub.M as well as the ratio between the first and second streams. An additive stream Q.sub.ad for each section communicates into the combined suspension flow. A valve regulates the additive stream for achieving the selected profiles. Various places along the suspension flow path are indicated as inlets for the additive stream. The headbox has a microturbulence generator for generating turbulence in the suspension passing through it. There may be lamellae within the headbox which somewhat separate the entry flow into the headbox.